SAFETY SUMMARY IMPORTANT NOTICE ● We pursue a policy of continuing improvement in design and performance of products. The right is therefore reserved to vary specifications without notice. ● We cannot anticipate every possible circumstance that might involve a potential hazard. ●...
● If circuit breaker or fuse is often activated, stop the system and contact your service contractor. ● Check that the ground wire is securely connected. If the unit is not correctly grounded, it will lead to electric shock. Do not connect the ground wiring to gas piping, water piping, lightning conductor or ground wiring for telephone.
Multi-Split Type Air Conditioner Ser vice Manual Table of Contents 1. General ..............................1 1.1 Features............................1 1.2 Product lineup ..........................3 1.3 Nomenclature ..........................3 1.4 Unit installation ..........................4 1.5 Working range..........................4 1.6 Product appearance ........................5 2. Outlines and dimensions ........................6 3.
1. GENERAL 1. General 1.1 Features Twin Rotary DC Inverter Compressor The twin rotary inverter compressor design reduces friction during operation for smoother rotation with less vibration, while also preventing leakage of refrigerant gas during compression. The result is a far quieter and more efficient air conditioner.
1. GENERAL Comfortable temperature control DC inverter power control uses its full capacity at startup to cool/warm quickly. As soon as the set temperature is reached, it carefully adjusts current frequency to prevent temperature fluctuation and energy loss. Long piping for flexible installation The ample maximum piping length of 50 m permits more freedom in the placement of air conditioner units and enables you to optimise interior space.
1. GENERAL 1.2 Product lineup Model(Btu/h) Type ● ● ● Up to 2 IDUs ● ● ● ● Up to 3 IDUs ● ● Up to 4 IDUs ● ● Up to 5 IDUs ● : available model 1.3 Nomenclature A M W 2 - 12 U 4 R G C Series Outdoor Unit Code...
1. GENERAL 1.4 Unit installation With the DC inverter technology, one outdoor unit can be connected with 4 indoor units at most. The combination rate range is from 80% to 130%. Model (Btu/h) Max. Combined Quantity of Indoor Units 12K/14K/18K 14K/18K/21K/24K 24K/27K 30K/36K...
1. GENERAL 1.6 Product appearance Model (Cooling Capacity: Btu/h) Outdoor unit 12K/14K Up to 3 IDUs 21K/24K Up to 4 IDUs 24K/27K Up to 5 IDUs 30K/36K...
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2. OUTLINES AND DIMENSIONS Up to 3 indoor units series Unit: (mm) 21K/24K...
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2. OUTLINES AND DIMENSIONS Unit: (mm) Up to 4 indoor units series 24K/27K...
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2. OUTLINES AND DIMENSIONS Unit: (mm) Up to 5 indoor units series 30K/36K Electric box Liquid pipe Gas pipe Air inlet Drain pipe 4-11×17 Hole Air outlet...
3. ELECTRICAL DATA 3. Electrical data Power supply Applicable voltage Model Nominal Nominal Voltage(V) Frequency Umin(V) Umax(V) Sensitive Current(A) Current(mA) 12K/14K/18K 220-240 21K/24K/27K 220-240 30K/36K 220-240 NOTE: 1. The above compressor data is based on 100% capacity combination of indoor units at the rated operating frequency.
4. CAPACITIES AND SELECTION DATA 4. Capacities and selection data 4.1 Capacity characteristic charts The following charts show the characteristics of outdoor unit capacity, which corresponds with the operating ambient temperature of outdoor unit. Conditions: ① Pipe length/height difference: 5m / 0m ②...
4. CAPACITIES AND SELECTION DATA 4.2 Piping length correction factor Pipe length L Indoor unit Height difference H Outdoor unit The correction factor is based on the equivalent piping length in meters (EL) and the height between outdoor and indoor units in meters (H). Height difference between indoor unit and outdoor unit (m).
5. SOUND PRESSURE DATA 5. Sound pressure data Outdoor unit Up to 2 IDUs Series (18K) Model Up to 2 IDUs Series (12K/14K) Model NC-70 NC-70 NC-65 NC-65 NC-60 NC-60 NC-55 NC-55 NC-50 NC-50 NC-45 NC-45 NC-40 NC-40 NC-35 NC-35 NC-30 NC-30 NC-25...
5. SOUND PRESSURE DATA Model Up to 4 IDUs Series(24K/27K) Model Up to 5 IDUs Series(30K/36K) NC-70 NC-70 NC-65 NC-65 NC-60 NC-60 NC-55 NC-55 NC-50 NC-50 NC-45 NC-45 NC-40 NC-40 NC-35 NC-35 NC-30 NC-30 NC-25 NC-25 NC-20 NC-20 NC -15 NC -15 Octave band center frequency(Hz) Octave band center frequency(Hz)
6. REFRIGERANT CYCLE 6. Refrigerant cycle Cooling cycle Heating cycle 4-Way Valve Compressor EEV B Filter EEV A Up to 2 IDUs series(12K/14K/18K) Cooling cycle Heating cycle 4-Way Valve Compressor EEV C EEV B Filter EEV A Up to 3 IDUs series(14K/18K/21K/24K)
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6. REFRIGERANT CYCLE Cooling cycle Heating cycle INDOOR UNIT OUTDOOR UNIT 4-Way Valve Compressor EEV D EEV C Filter EEV B EEV A Up to 4 IDUs Series(24K/27K) Cooling cycle Heating cycle INDOOR UNIT OUTDOOR UNIT 4-Way Valve Compressor EEV E EEV D EEV C EEV B...
7. WIRING DIAGRAM 7. Wiring diagram 7.1 Electrical wiring diagrams Up to 2 IDUs Series(12K/14K/18K) Electric wiring diagram 2204398, F 1(L) 2(N) 1(L) 2(N) 4(SI) 1(L) 2(N) 4(SI) Remark: Dashed parts are not available in some models. Details see the table below. Model Service Window 4-Way Valve...
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7. WIRING DIAGRAM Up to 3 IDUs Series(14K/18K/21K/ 24K) Electric wiring diagram 2228268,D...
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7. WIRING DIAGRAM Up to 4 IDUs Series(24K/ 27K) Electric wiring diagram 2270468,B Note: Bottom heater is invalid in this model.
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7. WIRING DIAGRAM Up to 5 IDUs Series(30K/ 36K) Electric wiring diagram 2341747,C Note: Bottom heater is invalid in this model.
7. WIRING DIAGRAM 7.2 Control board picture Up to 2 IDUs Series(12K/14K/18K) Description Description SI-A DC Fan Earth Electric Expansion Valve-A Electronic Expansion Valve-B AC IN-L To sensor board AC IN-N Checker/Computer Bridge Rectifier IGBT EEPROM Program Diode 4-WAY Valve Heater Heater Base Compressor V...
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7. WIRING DIAGRAM Sensor board Description Gas B Sensor Liquid B/ Gas A/Liquid A Sensor Discharge Sensor Coil/Suction/Ambient Temperature Sensor Sensor Signal to Main Board...
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7. WIRING DIAGRAM Up to 3 IDUs Series(14K/18K21K/24K) Description Description AC Lin Electronic expansion valve B AC Nin Sensor signal Earth Checker / Computer Compressor EEPROM Fan Motor 4-way valve Electronic expansion valve A Electric Heating Belt Communication Signal to Indoor Unit Electronic expansion valve C...
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7. WIRING DIAGRAM Sensor board Maintenance board Description Gas B/Liquid B/Gas A/Liquid A sensor Discharge Sensor/ Defrost Sensor /Coil Sensor /Suction Sensor/ Outdoor Sensor Liquid C/ Gas C sensor Sensor Signal to Main Board Communication signal to main board...
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7. WIRING DIAGRAM Up to 4 IDUs Series(24K/27K) 11 12 13 Description Description Sensor signal AC IN-N Electric Expansion Valve-D AC IN-L Communication signal to indoor Electric Expansion Valve-B Electric Expansion Valve-C Base Heater Electric heating belt Electric Expansion Valve-A 4-WAY Valve Fan motor EEPROM Program...
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7. WIRING DIAGRAM Sensor board Maintenance board Description Gas B/Liquid B/Gas A/Liquid A sensor Discharge Sensor/ Defrost Sensor /Coil Sensor /Suction Sensor/ Outdoor Sensor Liquid C/ Gas C sensor/Liquid D/ Gas D sensor Sensor Signal to Main Board Communication signal to main board...
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7. WIRING DIAGRAM Up to 5 IDUs Series(30K/36K) 21 20 19 Description Description Gas-E/Liquid-E sensor AC IN-N AC IN-L Overheat protector SI-E Gas-B/Liquid-B/Gas-A/Liquid-A sensor Checker/Computer SI-A/SI-B/SI-C/SI-D Base heater Awatcher Electric heating belt Flash Electric Expansion Valve-E 4-WAY valve Electric Expansion Valve-D EEPROM program DC Fan motor Electric Expansion Valve-B...
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7. WIRING DIAGRAM Maintenance board Communication signal to main board...
7. WIRING DIAGRAM 7.3 Common wiring Outdoor unit Terminal NOTE: For some indoor units Terminal A 1(L) 1(L) Power connecting cord Indoor unit A 2(N) 2(N) Terminal 4(SI) 4(SI) Outdoor unit Indoor unit Terminal B 1(L) 1(L) Power connecting cord Indoor unit B 2(N) 2(N)
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7. WIRING DIAGRAM Note: Follow local codes and regulations when select field wires, and all the above are the minimum wire size. Use the wires which are not lighter than the ordinary polychloroprene sheathed flexible cord. (Cord designation H07RN-F). The wire sizes marked with *1 in the above table are selected at the maximum current of the unit according to the National Standard, EN60335-1.
8. FIELD SETTING 8. Field setting 8.1 DIP setting DIP Switch Setting of Outdoor Unit(21K/24K/27K) TURN ON all power sources before setting. Mark of " " indicates the position of DIP switches. 1. Force defrosting mode By default setting is OFF. OFF -- Automatic defrosting mode ON ---- Manual defrosting mode Operation is valid when the dial is switched from OFF to ON state.
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8. FIELD SETTING Step 3: Switch on the machine power. Step 4: Switch S4-2 to ON position on the checker board, the outdoor unit starts, and the current frequency value is displayed on the LED digital tube of the checker board. Step 5: The frequency value will keep changing until "CLOS"...
8. FIELD SETTING 8.2 Running Parameter Query For up to 3 IDUs/ up to 4 IDUs/ up to 5 IDUs series, outdoor running parameters can be checked by 7 segment display. ● ● ● Decrease Select Increase There are 3 buttons on the digital display board: 1) Select button: Select to display outdoor/indoor unit parameter.
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8. FIELD SETTING Parameter Parameter Descriptions Descriptions Code Code Unit C fault codes Unit E fault codes Unit C valve actual opening Unit E valve actual opening Unit C liquid pipe temperature Unit E liquid pipe temperature Unit C gas pipe temperature Unit E gas pipe temperature Unit C coil temperature Unit E coil temperature...
9. PIPING WORK AND REFRIGERANT CHARGE 9. Piping work and refrigerant charge 9.1 MAX. length allowed Indoor unit Pipe length E Outdoor unit Pipe length A Up to 2 Up to 4 Up to 3 Up to 5 indoor indoor Model indoor units indoor units...
9. PIPING WORK AND REFRIGERANT CHARGE 9.3 Additional refrigerant charge Although refrigerant has been charged into this unit, additional refrigerant charge is required according to piping length. • The additional refrigerant precharge quantity should be determined and charged into the system according to the following procedure.
11. CONTROL MODE 11. Control mode 1) Cooling Anti-freeze Protection To prevent freezing caused by too low temperature of indoor evaporator, the air conditioner will implement real-time detection over the indoor coil temperature. If the indoor coil temperature is too low, the compressor will be prohibited from increasing the frequency or decrease the frequency even shut down automatically.
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11. CONTROL MODE b. Mode conflict The operating mode of outdoor unit is decided by the operating mode of the indoor unit firstly booted. Indoor unit subsequently booted will firstly determine whether it’s own mode is in conflict with the outdoor mode. If so, the indoor unit will automatically shut down after three beeps;...
13. TROUBLESHOOTING 13. Troubleshooting 13.1 Trouble guide Troubleshooting for normal malfunction Troubleshooting Possible Reasons of Abnormality How to Deal With 1. Check power supply circuit; 2. Measure insulation resistance to 1. Power supply failure; ground to see if there is any 2.
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13. TROUBLESHOOTING How to check fault codes Troubleshooting according to fault codes When the air conditioner failure occurs, the fault code will display on control board, or maintenance board. Outdoor unit Fault code displayed by LED lamps on outdoor main control board. There are 3 LED lamps on control board, LED1, LED2 and LED3.
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13. TROUBLESHOOTING Up to 5 IDUs series LED1: Ten’s place LED2: Unit’s place LED3: Drive failure indicator For example, outdoor main control fault 32: For example, outdoor drive fault 32: Up to 3/4/5 IDUs series, fault codes also can be checked by 7 segment display on the maintenance board.
13. TROUBLESHOOTING 13.2 Fault codes Table 1 Outdoor fault codes Fault Fault description Possible reasons for abnormality How to deal with Remarks code 1.Reconnect the outdoor 1.The outdoor ambient temperature ambient temperature sensor; Outdoor ambient sensor is connected loosely; 2.Replace the outdoor ambient temperature sensor 2.The outdoor ambient temperature temperature sensor...
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13. TROUBLESHOOTING Fault Fault description Possible reasons for abnormality How to deal with Remarks code 1. Reconnect the wiring of the 1. The wiring of the overload overload protector; protector is connected loosely. 2. Replace the overload 2. The overload protector fails . protector;...
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13. TROUBLESHOOTING Fault Fault description How to deal with Possible reasons for abnormality Remarks code 1. Reconnect the wiring of the 1. The wiring of the sensor for sensor for the expansion valve the expansion valve D (liquid D (liquid pipe); Expansion valve D pipe) is connected loosely;...
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13. TROUBLESHOOTING Fault Fault description How to deal with Possible reasons for abnormality Remarks code 1. Check to confirm whether The refrigerant of the unit is not there is leakage exist; enough; 2. Add some refrigerant The refrigerant of the unit is not Discharge referring to the installation enough ;...
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13. TROUBLESHOOTING Table 2 Overload in cooling mode Overload in cooling mode The root cause Corrective measure Discharge the refrigerant, and recharge The refrigerant is excessive. the refrigerant referring to the rating label. The outdoor ambient temperature is too high. Please use it within allowable temperature range Short-circuit occurs in the air outlet and air inlet of Adjust the installation of the outdoor unit...
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13. TROUBLESHOOTING Table 4 Analysis of the driving board fault Fault Fault description How to deal with Possible reasons for abnormality code Inverter DC voltage overload fault 1. Power supply input is too high 1. Check the power supply; Inverter DC low voltage fault or too low;...
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13. TROUBLESHOOTING Fault Fault description How to deal with Possible reasons for abnormality code 1. Change the fan motor; 1. The fan motor system overloads; 2. Change the drive board; Inverter software 2. The drive board falis; 3. Change the fan motor. over-current 3.
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13. TROUBLESHOOTING Table 5 Limitation Code Definitions Descriptions Code When overcurrent occurs, stop the frequency from Current control increasing. When overcurrent occurs, reduce the frequency. Current control When the temperature of IPM module is too high, Frequency control to keep appropriate temperature stop the frequency from increasing.
14. CHECKING COMPONENTS 14. Checking components 14.1 Check refrigerant system TEST SYSTEM FLOW Conditions: ① Compressor is running. ② The air condition should be installed in good ventilation. Tool: Pressure Gauge Technique: ① see ② feel ③ test See ----- Tube defrost. Feel ----- The difference between tube’s temperature.
14. CHECKING COMPONENTS Heating mode Test system pressure. Is the high The pressure on the pressure normal at high side. service part ? Recharge refrigerant Remove the back after air purging with The pressure on the panel."see"the the vacuum low side. capillary tube1 and pump.
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14. CHECKING COMPONENTS 2. Compressor Up to 2 IDUs series: 12K/14K model : KSN108D34UFZ 18K model: KTN130D42UFZ Up to 3 IDUs series: DC Inverter Power & 14K/18Kmodel: KTN150D42UFZ Controller 21K model: KTM240D43UMT Up to 4 IDUs series: Compressor 24K/27K model: KTM240D43UMT Up to 5 IDUs series: 30K/36K model: KTM310D85UMT Compressor examine and repair...
15. DISASSEMBLY PROCEDURE 15. Disassembly procedure Outdoor unit Disassembly and assembly for compressor and motor The special tools for compressor & motor disassembly and assembly: Tool Hexagon Screwdriver Hexagon Socket 12K~27K Important: Before disassembly and assembly, make sure that the power to the system has been disconnected and verified as voltage free.
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15. DISASSEMBLY PROCEDURE 30K/36K Important: Before disassembly and assembly, make sure that the power to the system has been disconnected and verified as voltage free. Step Illustration Handling Instruction 1.Remove the top cover and Valve 1.Remove external casing bonnet; 2.Remove the outer case ; 1.Remove the blade nut and then remove the blade;...
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