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Cloos GLC 353 MC3 Operating Instructions Manual

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GLC 353 MC3
GLC 503 MC3
GLC 553 MC3
MIG/MAG Welding Machine
PLEASE KEEP SAFELY FOR FUTURE REFERENCE
128/01.01
16
and SPARE PARTS LISTS
GLC 353/503/553 MC3
CARL CLOOS
Schweißtechnik GmbH
Industriestr. • 35708 Haiger
Tel. +49 2773/85-0
Fax. +49 2773/85-275
http://www.cloos.de
info@cloos.de

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Summary of Contents for Cloos GLC 353 MC3

  • Page 1 Operating instructions GLC 353/503/553 MC3 GLC 353 MC3 GLC 503 MC3 GLC 553 MC3 MIG/MAG Welding Machine OPERATING INSTRUCTIONS and SPARE PARTS LISTS CARL CLOOS Schweißtechnik GmbH Industriestr. • 35708 Haiger Tel. +49 2773/85-0 Fax. +49 2773/85-275 PLEASE KEEP SAFELY FOR FUTURE REFERENCE http://www.cloos.de...

  • Page 3: Operating Instructions

    Operating instructions GLC 353/503/553 MC3 Operating Instructions MIG/MAG Welding Machine GLC 353 MC3 GLC 503 MC3 GLC 553 MC3 with CK 98 A Wire Drive Unit Print No.: Issued: 01/01 Subject to technical alterations...
  • Page 4 Operating instructions GLC 353/503/553 MC3 W A R N I N G ! Prior to the first commissioning, all persons who are involved with this machine should read this operating instruction manual carefully and confirm that they have done so in writing. Please keep the operating instruction manual easily accessible for all welders and service staff! The best place is the welding machine itself!
  • Page 5 Operating instructions GLC 353/503/553 MC3 EN50199 1995 Appendix A (information) Installation and use The user is responsible for the installation and operation of the welding machine according to the manufacturer's instructions. If there is electromagnetic interference, the user is responible for finding a solution with the aid of the manufacturer of the welding machine, e.g.
  • Page 6 Operating instructions GLC 353/503/553 MC3...

  • Page 7: Table Of Contents

    Electrical parts list CK 98 A, cable assembly connectable ......50-51 Circuit diagram remote controller ................52 Electrical parts list remote controller ..............53 APPENDIX Supplement cooling water device ................51 List of addresses - CLOOS representatives in Germany/abroad ..... A1-A4...
  • Page 8 Operating instructions GLC 353/503/553 MC3...

  • Page 9: Safety Specifications

    Operating instructions GLC 353/503/553 MC3 Safety specifications — Protect other persons in the vicinity of the welding area from UV rays and spatter by suitable, non-flammable partition walls. General information — Always wear safety glasses if you are in an area where welding takes place.
  • Page 10 Operating instructions GLC 353/503/553 MC3 As there are several versions of pacemakers, the situation must be clarified with the relevant pacemaker manufacturers or their representatives (hospital etc.). — Switch off the welding machine when not in use to prevent any electrical risk. Warning! The terminal voltage of the welding machine may be up to 113V= or 48V~! —...

  • Page 11: Technical Data

    Operating instructions GLC 353/503/553 MC3 Technical data: GLC 353 MC3 GLC 503 MC3 GLC 553 MC3 Input: Nominal input voltage 3x400V ac 3x400V ac 3x400V ac Nominal frequency 50Hz 50Hz 50Hz (Other voltage and 60 Hz frequency are available upon request)

  • Page 12: General Product Description

    Operating instructions GLC 353/503/553 MC3 General product description Shielding gases Application possibilities and The following gases are used for MIG/MAG welding: restrictions Pure Argon, CO , mixtures of Argon and CO Argon, CO and O The transistorized MIG/MAG pulsed arc welding machine type GLC 353/503 MC3 with wire drive unit Flammable gases or gases which induce a chemical type CK 98 A is a welding machine with micro computer...

  • Page 13: Storage

    Operating instructions GLC 353/503/553 MC3 Storage The phases L1, L2, L3 and PE are connected. The neutral wire (N) remains free. The machine should be stored indoors at a A correct conductor connection must be provided! temperature between -10 C and +40 C and (VDE regulations).
  • Page 14 Wire drive be added, which also protects against corrosion. Only use Glykorol EL. CLOOS ref. No. 000 01 01 22! Wire drive rollers, item 18, wire guide unit, item 10 and wire inlet nozzle, item 15 are marked according to the...

  • Page 15: Commissioning

    Operating instructions GLC 353/503/553 MC3 Special safety devices The tank cap must always be screwed down to prevent contamination of the cooling liquid! Temperature protection The main transformer, main rectifier and The welding machine must always be switched off when the torch cooling circuit is interrupted, for transistor cascade are protected from example when the welding torch is removed.
  • Page 16 Operating instructions GLC 353/503/553 MC3 General instructions for shielded gas In the case of copper welding it is also necessary to welding preheat the workpiece from 4 - 5 mm thickness upwards to coat the welding edges with a deoxidizing paste. During welding the welding torch must be held at an With MIG/MAG shielded arc welding machines both angle of 5°...

  • Page 17: Instructions For Welding

    Operating instructions GLC 353/503/553 MC3 Instructions for welding Non-coppered welding wires, aluminium and special steel wires tend extremely to stick to the current tip in the welding torch. Especially in the case of thin wires, it often becomes necessary to take peak current limitation measures for the ignition from the power source, measures which can be supplied optionally.
  • Page 19 GLC 353/503 MC3 Operating Instructions GLC 353/503 MC3 Index Introduction ....................Operation ....................3-10 Operating and display elements ..............3 B1.1 Operating and display elements on the power source ......4-7 B1.2 Operating elements on the wire drive unit ..........8 B1.3 Working modes ....................
  • Page 20 GLC 353/503 MC3 Faults ..................... 35-37 Problems during operation ..............35-36 System fault Overtemperature ..............37 Maintenance ..................38-40 Information, Intervals ................38-39 Special instructions ................39-40 Options ....................41-44 Key-operated switch ................. 41 Serial interface ................... Remote controller ..................42 Automation interface ................
  • Page 21 Operation GLC 353/503 MC3 Introduction The GLC 353/503 MC3 MIG/MAG power source with CK 98 A wire drive unit is adjusted with regard to the arc capacity. You select the material, the shielding gas and the arc power to be used and the processor, which is integrated in the power source, provides an optimized arc based on the selected values.
  • Page 22 Operation GLC 353/503 MC3 B1.1 Operating and display elements on the power source Front view power source Operating and programming panel Main switch The operating and programming panel is subdivided into: Display 1 Display 2 Signal lamps C h a r a c t e r i s t i c curve selection Operating modes Programming...
  • Page 23 Operation GLC 353/503 MC3 Signal lamps: The operation panel has two signal lamps: Start Temp (overtemperature) Signal lamp Start indicates that the Weld signal was given. The signal can be given: via torch trigger externally in the operating mode E(lectrode) manual Caution ! Open circuit voltages exists on connection lugs P and N or on the welding wire or electrode !
  • Page 24 Operation GLC 353/503 MC3 Display 2 The following values are shown LED's Selector key on the display: Weld current actual value Weld current set value stored weld current actual value achieved during last weld (highest current output) The value can be selected with the selector key. LEDs show the values selected. Operation panel: Press the selector key to select the required operation mode.
  • Page 25 Operation GLC 353/503 MC3 Operation panel characteristic curve: On this panel the values are set, from which the integrated processor selects a characteristic curve. Parameter Material Parameter Gas Steel Aluminium/Silicon 82% Ar, 18% CO Aluminium/Magnesium 90% Ar, 5% CO , 5%O Chrome/Nickel 98% Ar, 2% O Programming according...
  • Page 26 Operation GLC 353/503 MC3 B1.2 Operating elements on the wire drive unit Switch Pulse adaptation or choke Push button Switch With/ Wire manual without pulse Push button Potentiometer 2 Gas manual Arc length/ (Weld voltage) Potentiometer 1 Output (wire feed) During pulse operation the switch 'Pulse adaptation or choke' enables an adaptation of pulse energy, sometimes required for different cable assembly lengths.
  • Page 27 Operation GLC 353/503 MC3 B1.3 Working modes Display 3 indicates the active mode of the weld power source control. There are two modes: Mode Manual Mode Programming Mode Manual: If two minus characters are shown on display 3, you can select all values on the power source operation panel and start welding.
  • Page 28 Operation GLC 353/503 MC3 B-10...
  • Page 29 Welding GLC 353/503/553 MC3 Welding Hereafter please find the operating instructions for the five welding processes. Please note the following three important instructions: Operation of selector keys: Example: You want to select the operation mode. The basic setting is "operation mode 4 cycle" which is indicated by the LED.
  • Page 30 Welding GLC 353/503/553 MC3 B2.1 Procedure: MIG-MAG Normal 2 knob operation The following instructions inform you how to use the power source with 2 knob operation, without internal characteristic curve. The welder determines the characteristic curve and the working point on the characteristic curve with the values wire feed speed and weld voltage.
  • Page 31 Welding GLC 353/503/553 MC3 Select the required Wire feed speed by turning Potentiometer 1 on the wire drive unit operation panel. The set value is shown on Display 1 of the power source. Begin welding. Caution! Poti 1 Poti 2 Protect eyes and skin against arc radiation ! Wear protective clothing ! Turn Potentiometer 2 to adapt the Weld Voltage...
  • Page 32 Welding GLC 353/503/553 MC3 B2.2 Procedure: MIG-MAG Normal Synergic operation The procedure Normal Synergic can also be designated as single knob operation with precise setting. The power source processor provides a characteristic curve for any combination of the values Material, Gas and Wire diameter. Set these values on the power source operation panel.
  • Page 33 Welding GLC 353/503/553 MC3 Select the required Arc output by turning Potentiometer 1 on the wire drive operation panel. The resulting values for Wire feed speed and Welding current set value can be read on Display 1 and 2 on the power source. Begin welding.
  • Page 34 Welding GLC 353/503/553 MC3 B2.3 Procedure: MIG-MAG Pulse Synergic The procedure Pulse Synergic can also be designated as single knob operation with precise setting. The power source processor provides a characteristic curve for any combination of the vaues Material, Gas and Wire diameter. Set these values on the power source operation panel.
  • Page 35 Welding GLC 353/503/553 MC3 Select the required Arc output by turning Potentiometer 1 on the wire drive operation panel. The resulting values for Wire feed speed and Welding current set value can be read on Display 1 and 2 on the power source. Begin welding.
  • Page 36 Welding GLC 353/503/553 MC3 B2.4 Procedure: TIG Direct-Current For TIG Direct-Current Welding you only have to select the operating mode and the welding current. The arc is ignited by touching the workpiece with the Tungsten electrode. The Soft-Start function provides lower ignition current and prevents electrode damage during this procedure.
  • Page 37 Welding GLC 353/503/553 MC3 Select the required Welding current by turning Potentiometer 1 on the wire drive operation panel. The set welding current can be read on Display 2 on the power source. Begin welding. Caution! Poti 1 Protect eyes and skin against arc radiation! Wear protective clothing ! Carry out test welds and optimize the setting by turning Potentiometer 1.
  • Page 38 Welding GLC 353/503/553 MC3 B2.5 Procedure: Coated stick electrodes The power source provides the operating mode Electrode for welding coated stick electrodes. Please proceed as follows: Switch machine on Select the Operating mode by pressing the following key: When welding with Electrode the lower LED flashes (see photo).
  • Page 39 Welding GLC 353/503/553 MC3 Select the required Welding current by turning Potentiometer 1 on the wire drive operation panel. The set welding current can be read on Display 2 on the power source. Begin welding. Caution! Poti 1 Protect eyes and skin against arc radiation! Wear protective clothing ! Carry out test welds and optimize the setting by turning Potentiometer 1.
  • Page 40 Welding GLC 353/503/553 MC3 B-22...
  • Page 41 Programming GLC 353/503/553 MC3 Programming The welding power source MC3 enables to program and save 50 jobs (weld programs). The values to be programmed depend on the operating mode used. Once the welding programs are saved, they can be called up using the job number. The following values are saved Material Wire diameter...
  • Page 42 Programming GLC 353/503/553 MC3 Program steps By means of the graphic aid all possible program steps are shown. The abbreviations for the program steps are shown on display 3. The abbreviations are explained below: Gas preflow Main parameter 1 End crater program Wire "inching-in"...
  • Page 43 Programming GLC 353/503/553 MC3 Operating mode Super 4 cycle: Program steps Welding arc active Squeeze trigger Release trigger Squeeze trigger Release trigger Welding torch trigger engagement(s) The program steps Start program with start ramp and End crater program with end crater ramp distinguish the operating modes 2 cycle/4cycle and the operating mode Super 4 cycle.
  • Page 44 Programming GLC 353/503/553 MC3 Programming a weld procedure sequence The example shows how to program the power source. The number of program steps depends on the operating mode used (see P3 operating modes during programming). In our example the operating mode Prog has been selected where all program steps are possible.
  • Page 45 Programming GLC 353/503/553 MC3 When all values have been set, the operation panel shows the following: Turn Potentiometer 1 and 2 at the Wire drive unit to mid-position. Press the key Operating mode for more than 1 second. The first program step to be made is setting of Gas preflow.
  • Page 46 Programming GLC 353/503/553 MC3 Press and release the key Operating mode to enter the value Start capacity. You can now weld the sizes. Use the keys Up or Down until the required arc has been set. The potentiometers on the wire drive unit operation panel can be used for a precise setting.
  • Page 47 Programming GLC 353/503/553 MC3 Press and release the key Operating mode again. Main parameter 2 can be set. Proceed in the same way as described for setting the Capacity 1. After setting the Main parameter 2, press the key Operating mode. You can now set Main parameter 3.
  • Page 48 Programming GLC 353/503/553 MC3 The next value to be entered is the End crater parameter . Press the key Operating mode and set the required capacity. Start welding to determine the required value. Use the key Up or Down until the required arc has been set.
  • Page 49 Programming GLC 353/503/553 MC3 Note: If you press and release the key Operating mode now, the display jumps back to the value Gas preflow and shows the programmed value. You can modify the values (using the keys Up and Down ) or jump to the next value by pressing the Operating mode.
  • Page 50 Programming GLC 353/503/553 MC3 P5 Calling up a weld procedure sequence Actuate the key Up or Down until the number of the required weld procedure sequence appears on the display. P6 Correct a weld procedure sequence Call up a weld procedure sequence. For modifications press the key Operating mode for approx.
  • Page 51 Programming GLC 353/503/553 MC3 Extension from version V1.62 up · NR: ( Machine number ) Extension from version V1.63 up ( special customers' requirement ) / series from version V1.64 up · F2: ( Control voltage control ) · F3: ( Remote controller - configuration ) LOC: The first parameter to be configured is the function of the key operated switch.
  • Page 52 Programming GLC 353/503/553 MC3 In the case of locking via key-operated switch, the capacity (the wire feed speed) can be altered within the set window. This window is calculated from the standard value of the job and the set percentage value. The standard value is defined by saving a job (on the power source or remote controller FB1 or FBB1).
  • Page 53 Location of electrical faults of repairs must only be carried out by trained service personnel. If a fault cannot be rectified by your own service staff, please contact your nearest official CLOOS reresentative. A list of addresses of Cloos representatives is enclosed (see appendix). Faults: Welding machine cannot be switched on: Check the power lines.
  • Page 54 Service and Maintenance GLC 353/503/553 MC3 No welding current or very little supplied by machine: Loose contact or arcing at: welding current connection lug (P) welding current connection lug (N) torch connection central connection (wire drive unit) earth connection workpiece clamp (welding ground) Fault in the welding machine Wire drive unit does not work properly: The wire feed parts (wire drive roller etc.) fitted are for the wrong diameter wire.
  • Page 55 Service and Maintenance GLC 353/503/553 MC3 System fault Overtemperature The following components are provided with a temperature switch: Water cooling pump (motor winding) Fan (motor winding) Main transformer T1 Rectifier Heat sink in cascade 1 1 Heat sink in cascade 2 (GLC 503/553 MC3 only) In the case of overload, the corresponding temperature switch opens.
  • Page 56 Service and Maintenance GLC 353/503/553 MC3 Maintenance Information, intervals Regular maintenance of the machine is essential for safe and troublefree operation. The necessary maintenance work and repair work must therefore be carried out at regular intervals. This is in any case required by the safety regulations ! The maintenance of the machine mainly concerns the welding torch.
  • Page 57 Service and Maintenance GLC 353/503/553 MC3 Monthly checks Please check the cooling fluid for cleanliness. Please check the cooling radiator at the rear of the machine for cleanliness. Quarterly checks The water cooling pump is provided with a filter which must be checked and, if necessary, cleaned after 250 working hours.
  • Page 58 The new cooling agent can be refilled as described under III. in the operating instruction manual, paragraph 8: Cooling agent. Only use CLOOS cooling agent - Part No. 000 01 01 31 which contains anti-freeze up to -20 and also protects against corrosion .
  • Page 59 Serial interface The serial interface enables to connect the power source to a PC or laptop, where the PC-Software MC3 program developed by Cloos is installed. This option enables the following functions: Save characteristic curves and welding processes in the PC...
  • Page 60 Options GLC 353/503/553 MC3 Remote controller Remote controller connection The remote controller enables you to change values when welding takes place far away from the wire drive unit. The remote controller is connected at the wire drive operation panel. The potentiometers 1 and 2 on the wire drive operation panel are switched off as soon as the remote controller has been plugged in.
  • Page 61 Options GLC 353/503/553 MC3 Automation interface An automation interface is used if a coupling between the power source and external controls (i.e. PLC control) is required. The following external signals can be received via automation interface: Selection of a welding process analogue inputs for control of wire feed speed/capacity and voltage/arc length digital input for continuation of capacity 1, 2, 3 in operation mode Prog digital input for external Start and external Gas...
  • Page 62 Options GLC 353/503/553 MC3 Accessories coding forGLC 353/553 MC3, MC3/R Set values Set values External Wire current- Robot CK change-over of CK external start less from torch version external 8,2 k 3,6 k 2,2 k 1,3 k * Version 1.50 and higher Resistor or bridge in GLC...MC3 Automation socket X15...

  • Page 63: Spare Parts Lists

    Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteillisten Spare parts lists Listes des pièces de rechange...
  • Page 64 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Abbildungen Schweißgerät GLC MC3 / Illustrations: Welding machine GLC MC3 / Illustrations: Poste de soudage GLC MC3 57/2...
  • Page 65 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 55/1 55/2 59/2 59/1 57/1...
  • Page 66 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Abbildung Schweißgerät GLC MC3 / Illustrations: Welding machine GLC MC3 / Illustrations: Poste de soudage GLC MC3...
  • Page 67 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 52 37 Netzanschluß Abbildung Schweißgerät GLC MC3 / Illustrations: Welding machine GLC MC3 / Illustrations: Poste de soudage GLC MC3...
  • Page 68 Ersatzteilliste für GLC 353 MC3, GLC 503 MC3 und GLC 553 MC3 / Spare parts list for GLC 353 MC3, 503 MC3 and 553 MC3 / Liste des pièces de rechange pour GLC 353 MC3, GLC 503 MC3 et GLC 553 MC3 Pos.
  • Page 69 Ersatzteilliste für GLC 353 MC3, GLC 503 MC3 und GLC 553 MC3 / Spare parts list for GLC 353 MC3, 503 MC3 and 553 MC3 / Liste des pièces de rechange pour GLC 353 MC3, GLC 503 MC3 et GLC 553 MC3 Pos.
  • Page 70 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Abbildungen Drahtantriebsaggregat / Illustrations: Wire drive unit / Illustrations: Coffret d' entraînement de fil 119 118 (110) Drahtantriebsaggregat CK 98 A - Hand Wire drive unit CK 98 A - manual operation Coffret d'entraîment de fil CK 98 A - opération manuelle...
  • Page 71 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Drahtantriebsaggregat CK 98 A - Hand Wire drive unit CK 98 A - manual operation Coffret d'entraîment de fil CK 98 A - opération manuelle...
  • Page 72 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste für CK 98 A / Spare parts list for CK 98 A / Liste des pièces de rechange pour CK 98 A Pos.
  • Page 73 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schnittzeichnung 2 + 2 Rollen-Drahtantrieb mit Zentralanschluß / Sectional Crawing: 2 + 2 roller system with central connection / Vue partielle: Système d´entraînement de fil à 2 + 2 galets avec raccord central Drahtantrieb kpl Bestell-Nr.
  • Page 74 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste 2+2-Rollenantrieb kpl. mit Zentralanschluß für Stahldraht und Röhrchendraht / Spare parts list 2+2 roller drive compl. with central connection for steel and flux cored wire / Liste des pièces de rechange pour système à...
  • Page 75 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste 2+2-Rollenantrieb kpl. mit Zentralanschluß für Stahldraht und Röhrchendraht / Spare parts list 2+2 roller drive compl. with central connection for steel and flux cored wire / Liste des pièces de rechange pour système à...

  • Page 76: Sectional Drawing: 2 + 2 Roller System With Central Connection

    Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schnittzeichnung 2 + 2 Rollen-Drahtantrieb mit Zentralanschluß / Sectional Drawing: 2 + 2 roller system with central connection / Vue partielle: Système d´entraînement de fil à 2 + 2 galets avec raccord central Aluminiumausrüstung Aluminium equipment S499...

  • Page 77: Spare Parts List Aluminium Equipment For 2+2 Roller Drive With Central Connection

    Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste Aluminiumausrüstung für 2+2-Rollenantrieb mit Zentralanschluß / Spare parts list aluminium equipment for 2+2 roller drive with central connection / Liste des pièces de rechange pour équipement aluminium pour système à 4 galets, avec raccord central Pos.

  • Page 78: Hd Drive

    Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 HD - Antrieb mit SZ- oder Euro- oder SKQ-Anschluß HD Drive with SZ or Euro or SKQ connection Entraînement HD avec raccord SZ ou Euro ou SKQ 5 33 15 14 Euro L-16...
  • Page 79 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste für HD-Antrieb / Spare parts list for HD drive / Liste des pièces de rechange pour entraînement HD Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 043 52 00 02 Aufnahmebolzen für Druckrollenbügel/ mounting bolt for pressure roller clip/...
  • Page 80 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste für HD-Antrieb / Spare parts list for DR drive / Liste des pièces de rechange pour entraînement HD Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 046 03 32 13 dto.
  • Page 81 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schlauchpaket CK 98 A, fest angeschlossen Cable assembly for CK 98 A, firmly connected / S 534 Faisceau de câbles pour CK 98 A, fixe (non détachable) L-19...
  • Page 82 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schlauchpaket für CK 98 A / Cable assembly for CK 98 A / Faisceau de câbles pour CK 98 A Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 650 76 00 60 Schlauchpaket kpl.
  • Page 83 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 machine side/côté de la machine side of wire drive unit/côté du dévidoir Schlauchpaket wassergekühlt CK 98 A Cable assembly, water-cooled CK 98 A Faisceau de câbles, refroidi par eau CK 98 A S.
  • Page 84 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste Schlauchpaket für CK 98 A an GLC ... MC3 / Spare parts list cable assembly for CK 98 A to GLC ... MC3 / Liste des pièces de rechange faisceau de câbles pour CK 98 A au GLC ...
  • Page 85 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schnittzeichnung Drahtvorratsrollenhalterung kpl. / Sectional Drawing: Wire coil holder compl. / Vue partielle: Support de la bobine de fil cpl. Drahtvorratsrollenhalterung kpl. Bestell-Nr. 047 12 00 00 Wire coil holder compl.

  • Page 86: Spare Parts List For Wire Coil Holder Compl

    Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzteilliste für Drahtvorratsrollenhalterung komplett / Spare parts list for wire coil holder compl. / Liste des pièces de rechange pour support de la bobine de fil cpl. Pos.
  • Page 87 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schaltbilder GLC 353/503 MC3 / Circuit diagrams GLC 353/503 MC3 / Schémas électriques GLC 353/503 MC3 Blatt 1 von 3 GLC 353/503 MC3 Schalt.-Nr.
  • Page 88 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 2 von 3 GLC 353/503 MC3 Schalt.-Nr. 2535 Page 2 of 3 GLC 353/503 MC3 Diagram No. 2535 Page 2 de 3 GLC 353/503 MC3 Schéma No.
  • Page 89 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 3 von 3 GLC 353/503 MC3 Schalt.-Nr. 2535 Page 3 of 3 GLC 353/503 MC3 Diagram No. 2535 Page 3 de 3 GLC 353/503 MC3 Schéma No.
  • Page 90 814 80 00 00 GLC 503 MC3 * nur bei GLC 353 MC3 / GLC 353 MC3 only / seulement GLC 353 MC3 + nur bei GLC 503 MC3 / GLC 503 MC3 only / seulement GLC 503 MC3 033 05 55 00...
  • Page 91 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2535 / Electrical parts list - diagram No. 2535 / Liste des pièces électriques - schéma no. 2535 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 016 02 01 18...
  • Page 92 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2535 / Electrical parts list - diagram No. 2535 / Liste des pièces électriques - schéma no. 2535 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 030 01 33 00...
  • Page 93 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2535 / Electrical parts list - diagram No. 2535 / Liste des pièces électriques - schéma no. 2535 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence douille 0,75-1,0mm...
  • Page 94 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2535 / Electrical parts list - diagram No. 2535 / Liste des pièces électriques - schéma no. 2535 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence douille crimp 0,2-0,8mm², étamée, 10 pcs.
  • Page 95 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2535 / Electrical parts list - diagram No. 2535 / Liste des pièces électriques - schéma no. 2535 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence tinned, 9 off / douille crimp 0,2-0,8mm², étamée, 9 pcs.
  • Page 96 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 1 von 3 GLC 553 MC3 Schalt.-Nr. 2549 Page 1 of 3 GLC 553 MC3 Diagram No. 2549 Page 1 de 3 GLC 553 MC3 Schéma No.
  • Page 97 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 2 von 3 GLC 553 MC3 Schalt.-Nr. 2549 Page 2 of 3 GLC 553 MC3 Diagram No. 2549 Page 2 de 3 GLC 553 MC3 Schéma No.
  • Page 98 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 3 von 3 GLC 553 MC3 Schalt.-Nr. 2549 Page 3 of 3 GLC 553 MC3 Diagram No. 2549 Page 3 de 3 GLC 553 MC3 Schéma No.
  • Page 99 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2549 / Electrical parts list - diagram No. 2549 / Liste des pièces électriques - schéma no. 2549 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 818 10 00 00...
  • Page 100 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2549 / Electrical parts list - diagram No. 2549 / Liste des pièces électriques - schéma no. 2549 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 016 06 43 00...
  • Page 101 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2549 / Electrical parts list - diagram No. 2549 / Liste des pièces électriques - schéma no. 2549 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 035 02 00 31...
  • Page 102 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2549 / Electrical parts list - diagram No. 2549 / Liste des pièces électriques - schéma no. 2549 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence embase à...

  • Page 103: Circuit Diagram Ck 98 A

    Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schaltbild CK 98 A / Circuit diagram CK 98 A / Schéma électriques CK 98 A Blatt 1 von 1 CK 98 A Schalt.-Nr.
  • Page 104 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2534 / Electrical parts list - diagram No. 2534 / Liste des pièces électriques - schéma no. 2534 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 645 59 01 00...
  • Page 105 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2534 / Electrical parts list - diagram No. 2534 / Liste des pièces électriques - schéma no. 2534 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 035 02 03 01...

  • Page 106: Circuit Diagram Ck 98 A With Installation Kit Remote Controller Socket

    Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schaltbild CK 98 A mit Einbausatz Fernreglersteckdose / Circuit diagram CK 98 A with installation kit remote controller socket / Schéma électriques CK 98 A avec kit d'installation 'prise pour commande à...
  • Page 107 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 2 von 2 CK 98 A Schalt.-Nr. 2540 Page 2 of 2 CK 98 A Diagram No. 2540 Page 2 de 2 CK 98 A Schéma No.
  • Page 108 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2540 / Electrical parts list - diagram No. 2540 / Liste des pièces électriques - schéma no. 2540 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 645 59 01 00...
  • Page 109 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2540 / Electrical parts list - diagram No. 2540 / Liste des pièces électriques - schéma no. 2540 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 010 09 18 03...
  • Page 110 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 1 von 2 CK 98 A VSP kuppelbar Schalt.-Nr. 2564 Page 1 of 2 CK 98 A cable assembly connectable Diagram No.2564 Page 1 de 2 CK 98 A faisceau enfichable Schéma No.
  • Page 111 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Blatt 2 von 2 CK 98 A VSP kuppelbar Schalt.-Nr. 2564 Page 2 of 2 CK 98 A cable assembly connectable Diagram No.2564 Page 2 de 2 CK 98 A faisceau enfichable Schéma No.
  • Page 112 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2564 / Electrical parts list - diagram No. 2564 / Liste des pièces électriques - schéma no. 2564 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 645 59 00 00...
  • Page 113 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2564 / Electrical parts list - diagram No. 2564 / Liste des pièces électriques - schéma no. 2564 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 010 09 18 10...
  • Page 114 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Schalt.-Nr. 2544 Diagram No. 2544 Schéma No. 2544 L-52...
  • Page 115 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Elektrische Stückliste Schalt.-Nr. 2544 / Electrical parts list - diagram No. 2544 / Liste des pièces électriques - schéma no. 2544 Pos. Bestell-Nr./Ref.-No./ Bezeichnung / Description / Désignation Référence 038 05 01 00...
  • Page 116 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Kühlwassereinrichtung / Water cooling device / Réfrigérant du liquide de refroidissement Wenn bei hohen Umgebungstemperaturen (höher 40°C) mit hoher Leistung (höher 500A) geschweißt wird, ist es sinnvoll, das Kühlwasser für die Pistole durch ein separates Kühlwassergerät, z.B.
  • Page 117 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Die Pumpen 023 03 35 00, 023 03 36 00 und 023 03 36 10 enthalten serienmässig einen Wasserfilter. Dieser wird ab August 2000 nicht mehr von uns entfernt. Damit bei verschmutzem Filter der Schweissbrenner nicht verbrennt (wenn ein optionaler Wasserdurchflusswächter nicht eingebaut ist), muss der Filter in regelmässigen Abständen gereinigt werden.
  • Page 118 Elektr. und mech. Beschreibung / electr. and mech. description / description méc. et électr. GLC 353/503/553 MC3 Ersatzfilter für Pumpe / spare filter for pump / filtre de rechange pour pompe 023 03 35 05 Kondensator 5µF für 50Hz / capacitor 5µF for 50Hz / condensateur 5µF pour 50Hz 023 03 35 08 Kondensator 4µF für 60Hz / capacitor 4µF for 60Hz / condensateur 4µF pour 60Hz 023 03 35 09...
  • Page 119 ANHANG / APPENDIX / ANNEXE Adressenliste CLOOS-Vertreterbezirke List of addresses of CLOOS representatives Liste d'adresses des représentants CLOOS Werksvertretungen Inland: Verkaufs- und Beratungsbüros: Representatives at home: Sales and advice offices: Représentants en Allemagne: Bureaux de consultation et des ventes: BV Schweißtechnik GmbH Philippe Schweißtechnik...
  • Page 120 Stafford Road e-mail: info@cloos-robot.com GB-Wolverhampton WV 10 6 HR Tel.: (00 44) 1902-71 12 01 Fax: (00 44) 1902-71 13 76 Telex: (0 51) 335 629 cloos g e-mail: sales@cloos.co.uk Czech Republic CLOOS Praha S.R.O. Videnska 352 Vestec u Prahy CR-252 42 Jesenice Tel.: (00 420) 2-44 91 05 66...
  • Page 121 Saldotecnica Milanese S.R.L. Elektro Plus Via Ticino 3 Cukrovarska 186 Brasilia I-20095 Cusano / Milano 92600 Sered Cloos&DEUMA do Brasil Ltda. Tel.: (00 39) 26 19 43 68, Tel.: 00421-707-7895977 Rua Presidente Juscelino, 274 IP Consult +26 13 40 43 Fax: 00421-707-7896753 Caixa Postal 1314 Richard-Strauss-Str.
  • Page 122 Mobil: 0602/443633 Fax: (00 41) 61 461 61 32 E-Mail: weldkvk@atlas.cz Postleitzahlen 6000-9999 Hebutec AG Zürcherstr. 8b Schweißtechnik CLOOS GmbH CH-9500 Wil Nr. 180 Tel.: (00 41) 71 911 77 11 592 21 Skrdlovice Fax: (00 41) 71 911 01 27 Tel.: 00420-616-659259...

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