Reliable Equipment REL-LP-6TN-A Operator's Manual

6 ton low pressure hydraulic crimping tool

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

OPERA

OPERA TORS' GUIDE

OPERA

6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL

Accepts: 6 ton Kearney and "W" Type Dies

RELIABLE EQUIPMENT & SERVICE CO., INC.

92 Steamwhistle Drive • Ivyland, PA 18974 • USA

Phone: 215-357-3500 • Fax: 215-357-9193

MODEL: __________________________________

MAX. PRESSURE: _________________________

SERIAL NO.: ______________________________

YEAR: ___________________________________

TORS' GUIDE

REL-LP-6TN-A

DISTRIBUTED B

DISTRIBUTED BY Y Y Y Y

DISTRIBUTED B

REL-LP-6TN-A Manual 05-07

WARNING

All information found in this guide

must be read and understood before

use or testing of this tool.

Failure to read and understand these warnings

and safe handling instructions could result

in severe personal injury and or death.

Table of Contents

Summary of Contents for Reliable Equipment REL-LP-6TN-A

Page 1 OPERA OPERA TORS’ GUIDE REL-LP-6TN-A 6 TON LOW PRESSURE HYDRAULIC CRIMPING TOOL Accepts: 6 ton Kearney and “W” Type Dies RELIABLE EQUIPMENT & SERVICE CO., INC. 92 Steamwhistle Drive • Ivyland, PA 18974 • USA WARNING WARNING WARNING WARNING WARNING Phone: 215-357-3500 •...
Page 2: Registration
DISTRIBUTED B DISTRIBUTED B DISTRIBUTED BY Y Y Y Y DISTRIBUTED B DISTRIBUTED B REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY ___________________________________________________________ ADDRESS ____________________________________________________________ ______________________________________________________________________ PHONE ______________________ FAX __________________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE ________________________________________________ DEALER NAME _______________________________________________________ The information in this manual is intended to guide the user in the use and application of this tool.
Page 3: Table Of Contents
TABLE OF CONTENTS DISTRIBUTOR INFORMATION ............2 REGISTRATION ..................2 TABLE OF CONTENTS ................. 3 TOOL SPECIFICATIONS REL-LP-6TN-A - 6 ton Series ..........4 SAFETY INFORMATION AND WARNINGS ........5-9 OPERATING INSTRUCTIONS ............10 DIE INSTALLATION ................11 DISCONNECTING HOSES ..............12 MAINTENANCE, INSPECTION &...
Page 4: Specifications
REL-LP-6TN-A 6 TON, LOW PRESSURE, HYDRAULIC CRIMPING TOOL Length: 17 in. Weight: 12 lbs. Dry REL-LP-6TN-A SPECIFICATIONS 6 TON, LOW PRESSURE, System Open/Closed Center HYDRAULIC CRIMPING TOOL Force 12,000 lb. Pressure 1,500-2,500 psi Operate from any 1,500-2,500 psi hydraulic Flow 3-9 gpm power source.
Page 5 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings.
Page 6 CRIMP DANGER This hydraulic crimping tool can crush and/or disable. KEEP ALL PARTS OF THE BODY AWAY FROM MOVING PARTS. DO NOT lock the tool in the On Position. In an emergency, WARNING serious damage or injury could occur during the time required to stop the tool.
Page 7 SAFE OPERATION & CARE USE THIS TOOL FOR ITS INTENDED PURPOSE ONLY Any other use can result in personal injury or property damage. INSPECT TOOL BEFORE USE. Replace any worn, damaged or WARNING missing parts. A damaged or improperly assembled tool may malfunction, injuring operator and/or nearby personnel.
Page 8 HOSES AND FITTINGS There exists the potential for shock in using anything other than certified nonconductive hoses and hydraulic oil with dielectric properties, when using system components near WARNING energized electrical lines. Failure to recognize these conditions could cause electrocution. Hoses and fittings used with this tool must comply with S.A.E.
Page 9 Operation/Safety methods may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with WARNING all safe operation guidelines required by your employer. ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
Page 10: Die Installation
Manufacturer recommends regular testing for proper pressure and operation. Test at least every 6 months, test more often under heavy usage. IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER USE AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR, 800-966-3530 OR CONTACT RELIABLE EQUIPMENT AT...
Page 11: Die Installation
Insert “W” Style Die Over Kearney D3 Die Adapter Repeat steps above Lock “W” Style Die Into Position for opposing die half. Using Die Retaining Pins Refer to die selection/reference chart on next page for dies available from Kearney, Burndy, and RELIABLE EQUIPMENT.
Page 12 RELIABLE R6 SERIES 6 TON DIES EQUIV. TO BURNDY “W” STYLE RELIABLE ..BURNDY RELIABLE ..... BURNDY R6-BG ....WBG R6-241 ....W241 R6-C....WC R6-242 ....W242 R6-K840 ..... WK840 R6-243 ....W243 R6-L ....WL R6-245 ....W245 R6-O ....
Page 13: Disconnecting Hoses
SERIOUS BURN HAZARD HOT SURFACES MAY CAUSE SERIOUS BURNS. The hydraulic cylinder may be hot during and after operation. CAUTION UTION UTION UTION: : : : : HYDRAULIC FLUID MAY CAUSE SERIOUS BURNS. UTION WARNING Never disconnect tool, hoses, or fittings while the hydraulic power source is running or if the hydraulic fluid is hot.
Page 14 Perform a Pressure Relief Valve Check, to ensure proper pressure/activation of the pressure relief valve. Test the crimping tool with 6 ton Test Sleeve and Guage. Consult your Reliable Equipment representative for test accessories. ANNUALLY If required by the regulations of your employer, organization, or safety committee guidelines, send the crimping tool to an Authorized Reliable Service Center for testing and evaluation.
Page 15: General Maintenance
GENERAL MAINTENANCE NOTE: If your crimping tool requires adjustment or service, it is recommended that you send your tool to Reliable Equipment, for factory authorized service and testing. Complete disassembly is not recommended. Return the unit to an authorized dealer for total disassembly and/or repair.
Page 16 LOW PRESSURE ENTRANCE TOOL “C” TYPE HEAD DIE PIN ASSEMBLY...
Page 17 ITEM PART DESCRIPTION 1 ....R32001 ....1 ....HANDLE 2 ....R32002 ....1 ....TRIGGER 3 ....R32003 ....1 ....MAIN SPOOL 4 ....R32004 ....1 ....PLUG, SPOOL 5 ....* ......1 ....O-RING 6 ....
Page 18: Low Pressure Handle Assembly
LOW PRESSURE HANDLE ASSEMBLY ITEM PART DESCRIPTION R32008 SPRING, CHECK ASSEMBLY R32009 CAP, PLUNGER O-RING O-RING R32055 PLUNGER ASSEMBLY R32027 ADJUSTING NUT R32028 PINTLE R32029 SPRING, REGULATOR 13457 C-CLIP 13441 SCREW R13156 12791 1/16 NPT PLUG R32351 SEAL KIT * Indicates items included in Seal Kit. (kit includes items from pages 16-20)
Page 19: Maintenance Records
Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 92 Steamwhistle Drive Ivyland, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193...
Page 20 92 Steamwhistle Drive Ivyland, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193 Visit us on the web at www.Reliable-Equip.com...

Reliable Equipment REL-LP-6TN-A Operator's Manual

Quick Links

Related Manuals for Reliable Equipment REL-LP-6TN-A

Summary of Contents for Reliable Equipment REL-LP-6TN-A

Table of Contents