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OPERA
OPERA
OPERA TORS' GUIDE
OPERA
OPERA
REL-430
REL-430, REL-510, & REL-510K
HAND OPERATED HYDRAULIC CRIMPING TOOLS
TORS' GUIDE
TORS' GUIDE
TORS' GUIDE
TORS' GUIDE
REL-510
WARNING
WARNING
WARNING
WARNING
WARNING
All information found in this guide
must be read and understood before
use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result
in severe personal injury and or death.
DISTRIBUTED BY Y Y Y Y
DISTRIBUTED B
DISTRIBUTED B
DISTRIBUTED B
DISTRIBUTED B
MAN. HYD. CRIMPING Manual 09-14
REL-510K
1
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Table of Contents
Related Manuals for Reliable Equipment REL-430
Summary of Contents for Reliable Equipment REL-430
- Page 1 TORS’ GUIDE OPERA TORS’ GUIDE TORS’ GUIDE OPERA OPERA TORS’ GUIDE REL-430 REL-510 REL-510K REL-430, REL-510, & REL-510K HAND OPERATED HYDRAULIC CRIMPING TOOLS WARNING WARNING WARNING WARNING WARNING All information found in this guide must be read and understood before use or testing of this tool.
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Page 2: Registration
DISTRIBUTED B DISTRIBUTED B DISTRIBUTED BY Y Y Y Y DISTRIBUTED B DISTRIBUTED B REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY ___________________________________________________________ ADDRESS ____________________________________________________________ ______________________________________________________________________ PHONE ______________________ FAX __________________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE ________________________________________________ DEALER NAME _______________________________________________________ The information in this manual is intended to guide the user in the use and application of this tool. -
Page 3: Table Of Contents
TO HANDLE PARTS LIST ON PAGES 10 AND 11 FOR THESE ITEMS. REL-510 REL-510 HEAD DRAWING #3 ............14 REL-430 HEAD PARTS LIST ............1 5 REL-430 REL-430 HEAD DRAWING #4 ............16 REL-430 HEAD PARTS LIST ............1 7 REL-510K REL-510K HEAD DRAWING #5 ............ -
Page 4: Rel-430
REL-430 REL-430 Weight: 13.5 lbs., Length: 24 inches REL-430 MANUAL HYDRAULIC 12 TON CRIMPING TOOL Designed to crimp splices to 600 MCM and lugs to Reliable Equipment’s line of 750 MCM. The REL-430 Accepts standard Reliable manual hydraulic compression R12 (12 ton) “U” style dies as well as many dies tools offer a unique bypass from Alcoa, Burndy, Blackburn, Thomas &... -
Page 5: Rel-510
REL-510 REL-510 Weight: 14.5 lbs., Length: 25 inches REL-510 MANUAL HYDRAULIC 12 TON CRIMPING TOOL Designed to crimp splices to 750 MCM and lugs Reliable Equipment’s line of to 750 MCM Al & Cu. The REL-510 Accepts manual hydraulic compression standard Reliable R12 (12 ton) “U”... -
Page 6: Rel-510K
Weight: 17 lbs., Length: 26 inches REL-510K MANUAL HYDRAULIC 12 TON CRIMPING TOOL Designed to crimp splices to 477ACSR and lugs to Reliable Equipment’s line of 1033 MCM. The REL-510K accepts standard manual hydraulic compression Kearney style dies. The 1-1/2 inch jaw opening... - Page 7 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, and/or death could result by not following these warnings.
- Page 8 Operation/Safety methods may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with WARNING all safe operation guidelines required by your employer. ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
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Page 9: Daily Maintenance
Manufacturer recommends regular testing for proper pressure and operation. Test at least every 6 months, test more often under heavy usage. IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER USE AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR, 800-966-3530 OR CONTACT RELIABLE EQUIPMENT AT... -
Page 10: Man. Hyd. Crimping Handle Parts List
MAN. HYD. CRIMPING HANDLE PARTS LIST ITEM PART NO DESCRIPTION DRAWING # R19101 BODY, MACHINED R18007 RETURN SPRING R18008 CAP, SPRING R18009 SNAP RING, CAP STOP R19010 REAR STOP R18012 HARD BALL, 7/32 DIA. 1, 2 * R18013 O’RING 1, 2 * R18014 BU RING 1, 2... -
Page 11: Man. Hyd. Crimping Handle Parts List
MAN. HYD. CRIMPING HANDLE PARTS LIST ITEM PART NO DESCRIPTION DWG # * R28541 WIPER * R18042 O’RING, LO PR PISTON * R18043 O’RING, HI PRESS PISTON R18048 BALL, 1/4 R18049 PIVOT PIN, SHOULDER R18050 TORSION SPRING R18051 9/32 BALL R19054 GRIP, PUMP ARM, R410-31 R19055... - Page 12 FIXED HANDLE DWG #1 PARTS DRAWING SEE PAGE #10-11...
- Page 13 MOVABLE HANDLE DWG #2 PARTS DRAWING SEE PAGE #10-11...
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Page 14: Rel-510 Head Drawing #3
DWG #3 REL-510 HEAD PARTS DRAWING SEE PAGE #10-11... - Page 15 REL- 510 HEAD PARTS LIST ITEM PART NO DESCRIPTION DRAWING # R19002 R18003 DIE BUTTON R18004 DIE PIN R19005 SPRING PIN, 3/32 X 1/2 R18007 CENTER POST * R19044 WIPER R18045 PIN, 3/32 X 1/4, FOR RAM R19053 PIN, 2.4 X 24MM R19149 KNOB, 1220-20 D R19051...
- Page 16 DWG #4 REL-430 HEAD PARTS DRAWING...
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Page 17: Rel-430 Head Parts List
5 X 15MM SHCS * R13820 O’RING * R13821 BU RING R1220-15 RAM ROTATION KEY REL-430-01 HEAD R12817 SPRING R18091 LOCK WASHER FOR 5 MM SHCS SEAL KIT INCLUDES PARTS MARKED * Complete disassembly is not recommended. Return the unit to an authorized dealer for total disassembly and/or repair. -
Page 18: Rel-510K
REL-510K DWG #5 PARTS DRAWING... -
Page 19: Rel-510K Head Parts List
O-rings are sensitive to sharp edges. Inspect closely for cuts or damage. A small cut will cause a leak. When assembling or disassembling O-rings, use hydraulic fluid as a lubricant to help disassembly or installation. IF YOU HAVE QUESTIONS REGARDING THE REPAIR AND MAINTENANCE OF 800-966-3530 THIS TOOL CONTACT RELIABLE EQUIPMENT AT... -
Page 20: Labels 2
BEFORE USING THIS PRODUCT RELIABLE EQUIPMENT & SERVICE CO., INC. READ THE SAFETY WARNINGS 92 Steamwhistle Drive • Ivyland, PA 18974 • USA and recommended practices described Phone: 215-357-3500 • Fax: 215-357-9193 in the manual. Failure by the operator to... -
Page 22: Maintenance Records
Maintenance Records Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road Warminster, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193...
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