Reliable Equipment REL-BG Operator's Manual

6 ton manual style crimping tools

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OPERA
OPERA
OPERA TORS' GUIDE
OPERA
OPERA
6 TON MANUAL STYLE CRIMPING TOOLS
REL-O, REL-BG
REL-KO, REL-K58, REL-SN
Wooden Handles
RELIABLE EQUIPMENT & SERVICE CO., INC.
92 Steamwhistle Drive • Ivyland, PA 18974 • USA
Phone: 215-357-3500 • Fax: 215-357-9193
MODEL: __________________________________
MAX. PRESSURE: _________________________
SERIAL NO.: ______________________________
YEAR: ___________________________________
TORS' GUIDE
TORS' GUIDE
TORS' GUIDE
TORS' GUIDE
REL - __ - FG
Fiberglass Handles
Fixed O or BG Nose
with D3 Die Seat
Accepts R6 & W
Style Dies
DISTRIBUTED B
DISTRIBUTED BY Y Y Y Y
DISTRIBUTED B
DISTRIBUTED B
DISTRIBUTED B
Crimping Manual 06-
Fixed O or 5/8 Nose
Accepts Kearney Dies
All information found in this guide
must be read and understood before
use or testing of this tool.
Failure to read and understand these warnings
and safe handling instructions could result
in severe personal injury and or death.
1
Three Handle
Styles Available
REL - __ - FGBH
Bent Fiberglass Handles
D3 Die Seat
Accepts R6 & W
Style Dies
WARNING
WARNING
WARNING
WARNING
WARNING

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Summary of Contents for Reliable Equipment REL-BG

  • Page 1 Style Dies WARNING WARNING WARNING WARNING WARNING RELIABLE EQUIPMENT & SERVICE CO., INC. 92 Steamwhistle Drive • Ivyland, PA 18974 • USA All information found in this guide Phone: 215-357-3500 • Fax: 215-357-9193 must be read and understood before MODEL: __________________________________ use or testing of this tool.
  • Page 2 DISTRIBUTED B DISTRIBUTED B DISTRIBUTED BY Y Y Y Y DISTRIBUTED B DISTRIBUTED B REGISTRATION UPON RECEIPT OF THIS TOOL, COMPLETE THE REGISTRATION BELOW. COMPANY ___________________________________________________________ ADDRESS ____________________________________________________________ ______________________________________________________________________ PHONE ______________________ FAX __________________________________ SERIAL NUMBER ____________________________________________________ DATE OF PURCHASE ________________________________________________ DEALER NAME _______________________________________________________ The information in this manual is intended to guide the user in the use and application of this tool.
  • Page 3 BEFORE USING THIS TOOL, READ THE WARNINGS and the recommended practices described in this manual. Failure by the operator to read and fully understand these warnings will leave this person unqualified to use and operate this tool. Property damage, severe personal injury, WARNING and/or death could result by not following these warnings.
  • Page 4: General Safety

    Operation/Safety methods may vary in accordance with the working guidelines established by each utility or contractor. For your own safety, ensure that you fully comply with WARNING all safe operation guidelines required by your employer. ELECTRICAL SHOCK HAZARD Always wear and use the necessary clothing, equipment and safety practices to protect against electrical shock.
  • Page 5 REL-SN-FGBH Fixed D-3 Die Seat & Bent FG Handle H/D forged steel jaws. RELIABLE EQUIPMENT & SERVICE CO., INC. High strength hickory, fiberglass or bent fiberglass handles with 301 Ivyland Road • Warminster, PA 18974 • USA anti-slip grips.
  • Page 6 KEARNEY STYLE JAW WITH O OR 58 FIXED NOSE DIE D3 die adapter available O STYLE JAW WITH FIXED D3 SEAT BG STYLE JAW WITH FIXED D3 SEAT ACCESS CONFINED SPACES SNUB NOSE JAW WITH D3 SEAT...
  • Page 7 RELIABLE R6 SERIES APPLICABLE 6 TON DIES RELIABLE ..BURNDY RELIABLE ..... BURNDY R6-BG ....WBG R6-241 ....W241 R6-C....WC R6-242 ....W242 R6-K840 ..... WK840 R6-243 ....W243 R6-L ....WL R6-245 ....W245 R6-O ....WO R6-247 ....W247 R6-Q ....
  • Page 8: Fire Hazard

    Align jaw as necessary to ensure proper crimp. Anti-slip Grip Close handles until compression is complete. Repeat as necessary to complete desired crimp. IF YOU HAVE ANY QUESTIONS REGARDING THE PROPER USE AND/OR OPERATION OF THIS TOOL, CONSULT YOUR AREA SUPERVISOR, 800-966-3530 OR CONTACT RELIABLE EQUIPMENT AT...
  • Page 9: Die Installation

    A. R6/W Style Die Installation DIE INSTALLATION Ensure crimp is within the capacity for the tool. Refer to connector manufacturer’s instructions for cable preparation and crimping procedure. Ensure that you are using the proper die, as recommended by the connector manufacturer. REL-O REL-O, , , , , BG REL-O...
  • Page 10: Daily Maintenance

    QUARTERLY OR EVERY 500 CRIMPS Perform a compression test Test the crimping tool with 6 ton Test Slugs. Consult your Reliable Equipment representative for test accessories. ANNUALLY If required by the regulations of your employer, organization, or safety committee guidelines, send the crimping tool to an Authorized Reliable Service Center for testing and evaluation.
  • Page 11: General Maintenance

    Inspect each part during disassembly for wear, scratches, and cuts. Discard any worn or damaged parts replace with new authorized parts. IF YOU HAVE QUESTIONS REGARDING THE REPAIR AND MAINTENANCE 800-966-3530 OF THIS TOOL CONTACT RELIABLE EQUIPMENT AT...
  • Page 12 MANUAL MANUAL COMPRESSION COMPRESSION TOOL TOOL BENT FIBERGLASS HANDLES FIBERGLASS HANDLES WOOD HANDLES...
  • Page 13 PARTS LIST REL-BG / REL-O MANUAL COMPRESSION TOOL ITEM DESCRIPTION RELIABLE JAW, “BG” ....................2 ....R12847 JAW, “O” ....................2 ....R12848 LINK, ADJUSTER ................... 1 ....R12851 LINK, FRAME ..................2 ....R12852 PIVOT PIN ....................1 ....R12853 BUTTON, DIE RELEASE ................
  • Page 14: Maintenance Records

    MAINTENANCE RECORDS Date Parts or Service Required If you have any questions regarding the information found in this manual please contact RELIABLE EQUIPMENT at the address, phone or fax numbers shown below. 301 Ivyland Road Warminster, PA 18974 Phone: 800-966-3530 Fax: 215-357-9193...

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