Helios H-45L Operation Manual & Spare Parts List

Battery-powered manual tool for plastic strapping

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HELIOS

H-45L

BATTERY-POWERED MANUAL TOOL

FOR PLASTIC STRAPPING

Operation MANUAL

SPARE PARTS LIST

Original Instruction

READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT

Table of Contents

Summary of Contents for Helios H-45L

Page 1: Spare Parts List
HELIOS H-45L BATTERY-POWERED MANUAL TOOL FOR PLASTIC STRAPPING OPERATION MANUAL & SPARE PARTS LIST Original Instruction READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT...
Page 2: Table Of Contents
PART I CONTENTS General Safety Rules ................. 1 2. Functional Unit ................. 3 3. Technical Data .................. 4 4. Operation Elements ................4 5. Operation ................... 5 6. Maintenance ..................9 7. Troubleshooting ................10 8. Wiring Diagram ................11...
Page 3: General Safety Rules
1. General Safety Rules Warning: DO NOT attempt to operate the tool until you have read and understood all instructions and safety rules contained in this manual. Failure to comply may result in accidents involving fire, electric shock, or serious personal injury. Save this owner’s manual for future reference and review it frequently for safe operation.
Page 4 f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. Power Tool Use and Care a. Do not use the tool if the switch does not turn it on and off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.
Page 5: Functional Unit
2. Functional Unit 6 Battery Unit H45-60002 3 Linkage Unit H45-30000 2 Gripper Unit H45-20000 4 Sealing & Cutting Unit 5 Body Frame Unit H45-40000 H45-50000 1 Tensioning Unit H45-10000 - 3 -...
Page 6: Technical Data
3. Technical Data remarks Battery Type BOSCH Li-Ion , 14.4VDC , 2.6Ah About 30 minutes Charging Time (after 20 minutes, approx. 70% charge capacity) Strapping Speed 3 sec/cycle (Auto) Strap Width 9mm, 12mm, 16mm Strap Type PET, PP Strap Thickness PET : 0.5mm-1.05mm PP : 0.55mm~1.05mm Sealing Joint...
Page 7: Operation
5. Operation (1) Installation Inserting the Battery Insert the battery from the top downward to the bottom into the battery slot of the tool until hear the “click” sound. (refer to Fig. a) When the LED lights on GREEN shortly, the battery is installed correctly.
Page 8 (2) Adjusting the Welding Pressure In order to assure optimal welding, the pressure of the welding gripper to the straps to be welded must be within a certain range. Depending on the thickness of the strap, this pressure is adjusted by means of the adjusting the quantity of shim(s). Please see the following chart.
Page 9 (b) Adjusting the Sealing Time Depending on the size and quality of the strap, different welding times are required. Turning the knob clockwise increases the welding time, while turning it counterclockwise decreases the welding time. (4) Feeding the Strap Around the Package The strapping is fed around the package as illustrated.
Page 10 (7) Removing the Tool Pull up the handle lever, pull the tool right / backwards and off the strapping. (8) Seal - Control A regular control of the seal is necessary. The seal can be examined visually. Make a seal, peel it apart and examine it as follows： Correct Seal The seal must be completely welded over the whole width of the strap on a length.
Page 11: Maintenance
6. Maintenance Please take off the battery before doing maintenance. (1) Use air gun to clean the area around Tensioning Wheel (H45-10090) and Gripper (H45-10070/H45-10071) and the area around Cutter (H45-40090) daily. Be sure to use the air gun by blowing the debris from the left side to avoid any debris blowing to inside of the tool.
Page 12: Troubleshooting
(3) DISPOSAL The power tool, accessories and packaging materials should be sorted for environmental-friendly recycling. Do not dispose of power tools into household waste! According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner.
Page 13: Wiring Diagram
8. Wiring Diagram - 11 -...
Page 16 TENSIONING UNIT H45-10001 H45-10002 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-10001 Tensioning Unit (For 12mm) H45-10002 Tensioning Unit (For 16mm) H45-10003 Tensioning Unit (For 9mm) H45-10010 End Cover H45-10020 Torsion Spring H45-10030 Strap Stop (For 16mm) H45-10031 Strap Stop (For 9mm/12mm) H45-10040 Tensioning Body H45-10050...
Page 17 TENSIONING UNIT H45-10001 H45-10002 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-10300 Cover BK0808Z Needle Bearing, 0808Z BR6806 Bearing, 6806 BR6806Z Bearing, 6806Z BR6808Z Bearing, 6808Z FHS0410N FHS, M4×10 (N) FHS0514N FHS, M5×14 (N) FHS0308N FHS, M3×8 (N) HBS0410N HBS, M4×10 (N) HBS0430HN HBS, M4×30 (H)(N) HBS0516N...
Page 19 GRIPPER UNIT H45-20000 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-20030 Spring H45-20040 Eccentric Shaft H45-20050 Inner Raceway H45-20060 M2 Motor Gear H45-20070 Switch Rocker H45-20080 M2 Motor H45-20100 Eccentric Shaft Gear H45-10250 Washer H45-20120 M2 Motor Ass'y H45-20110 Spring Slide Ass'y LA-50210 Label HBS0320N...
Page 21 LINKAGE UNIT H45-30000 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-30010 Pressure Roller H45-30020 Front Toggle Link H45-30030 Lever H45-30040 Torsion Spring H45-30050 Stanchion H45-30060 Collar H45-30070 Spur Wheel H45-30080 Collar H45-30090 Handle Arm H45-30100 Collar H45-30110 H45-30120 Coupler H45-30130 Coupler Shaft H45-30140 Handle Lever H45-30150...
Page 23 SEALING & CUTTING UNIT H45-40001 H45-40002 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-40001 Sealing & Cutting Unit (For 12mm) H45-40002 Sealing & Cutting Unit (For 16mm) H45-40003 Sealing & Cutting Unit (For 9mm) H45-40011 Bearing Support H45-40020 Rocker H45-40051 M3 Motor Support H45-40070 Thrust Piece H45-40080...
Page 24 SEALING & CUTTING UNIT H45-40001 H45-40002 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-40290 M3 Motor Ass'y H45-40300 Welding Excentric Ass'y T7-5-20210 Grommet H44-10710 Lock Pin, 4×8 H45-40340 Cover HBS0545HN HBS, M5×45 (H)(N) BR627ZZ Bearing, 627ZZ TMS0408 TMS, M4×8 HBS0408N HBS, M4×8 (N) HBS0416N HBS, M4×16 (N) HBS0420N...
Page 26 BODY FRAME UNIT H45-50000 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-50010 Body Frame H45-50021 Cover Front H45-50030 Cover Rear H45-50040 Plate H45-50060 Cover H45-50070 Stiff Suspension Bracket (Option) H45-50080 Stiff Suspension Bracket Set (Option) H45-50090 Bottom Base Wearing Protection Plate (Option) H45-50100 Bottom Base Wearing Protection...
Page 28 BATTERY UNIT H45-60002 H45-60003 REF. PART NO. DESCRIPTION Q'TY REMARKS H45-60002 Battery Unit (For 220V/230V/240V) H45-60003 Battery Unit (For 110V) H45-50210 Adapter Set H45-50200 Battery Lock Pin H45-60270 Bosch Battery (Li-Ion) H45-50170 Adapter Frame H45-50180 Adapter Pole (Right) H45-50190 Adapter Pole (Left) H45-60280 Li-Ion Battery Charger (For 110V) H45-60290...