Table of Contents
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SERVICE NOTES
Contents
1-1 ACCESSORIES ............................................................................ 1
1-2 BODY ........................................................................................... 2
2-1 WIRING MAP ............................................................................... 4
2-2 MAIN BOARD ASSY ..................................................................... 5
2-3 PANEL BOARD ASSY .................................................................. 7
3-1 CARRIAGE MOTOR_REPLACEMENT ........................................ 8
3-2 GRIT MOTOR_REPLACEMENT ................................................ 12
3-3 CUTTER PROTECTION_REPLACEMENT ................................ 15
4-1 Special Tools .............................................................................. 16
4-2 SERVICE MODE ........................................................................ 16
4-3 HOW TO UPGRADE FIRMWARE ............................................. 17
5-1 OPERATIONAL SEQUENCE ..................................................... 18
5-2 SENSOR MAP ............................................................................ 19
6-1 START & END POINTS DON'T MATCH .................................... 20
6-2 STITCH CUT .............................................................................. 21
6-3 MEDIA SHIFTING ....................................................................... 22
6-4 TOOL UP/DOWN ERROR ......................................................... 23
6-5 CUTTING PRESSURE ERROR ................................................. 24
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
SX-15/12/8
7 Service Activities
7-1 INSTALLATION CHECK LIST .................................................... 25
7-2 MAINTENANCE CHECK LIST .................................................... 29
7-3 Specification ............................................................................... 30
Copyright © 2003 ROLAND DG CORPORATION
1
Structure & Spare Parts
2
Electrical Section
3
Replacement of Main Parts
4
Adjustment
5
Supplemental Information
6
Troubleshooting
7
Service Activities
Third Edition
SX-15/12/8 '04. Jul.
5673-02
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Summary of Contents for Roland STIKA SX-15
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Page 1: Table Of Contents
SX-15/12/8 ‘04. Jul. Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Unauthorized copying or transferral, in whole or in part, of this manual is prohibited. Copyright © 2003 ROLAND DG CORPORATION 5673-02... - Page 2 Revision Record Revision Date Description of Changes Approval Issued by 2001.10.4 First Edition Inagaki Kaneko 1-2 : BODY Each parts have been revised. 2003.5.2 Inagaki Tamaki 7-1 : MAINTENANCE CHECK LIST hase been revised. 2004.7.23 1-1 : ACCESSORIES Each parts have been revised. Inagaki Mabuchi...
- Page 3 To Ensure Safe Work To Ensure Safe Work About Notices. Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly. Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.
- Page 4 SX-15/12/8...
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Page 5: Structure & Spare Parts
1 Structure & Spare Parts 1 Structure & Spare Parts 1-1 ACCESSORIES Revised2 Revised2 SX-15 SX-12 SX-15 SX-8 SX-12 SX-8 PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts- Parts No. Parts Name Parts No. Parts Name PAD, R SX-8 G2237623 * * * 22425111 POWER UNIT,AC-ADP.DCP-801... -
Page 6: Body
1 Structure & Spare Parts 1-2 BODY Revised 1 S23(SX-12/8) 29 27 40(SX-15) 43(SX-12/8) 49 47... - Page 7 1 Structure & Spare Parts SX-15 SX-15 SX-12 SX-12 SX-8 SX-8 PARTS LIST -Main Parts- PARTS LIST -Main Parts- Parts No. Parts Name Parts No. Parts Name 11879124 ABSORBER,FF-7 SX-15 * * * 22435330 SOLENOID,STC-05A SX-15 * * * 22355759 BASE,C-MOTOR SX-15 * * * 22175249...
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Page 8: Wiring Map
SOLENOID MAINBOARD 16MHz 22435330 FE T PANEL PANEL CABLE BOARD MOTOR Driver LED/SW 32MHz LIMIT CABLE HD6432673 MOTOR CARRIAGE Driver ADDRESS BUS MOTOR DATA BUS SX-15 : 14PM-M 22435424 SX-12/8 : PM42S-096 22435423 LATCH Flash ROM IEEE1284 512Kbyte Control AC ADAPTER DCP-801 3.3V 22425111 GRIT... -
Page 9: Electrical Section
2 Electrical Section 2-2 MAIN BOARD ASS'Y MAIN BOARD ASS'Y_Component Diagram / Component Side DIP SW Function SX-15 1 : OFF 2 : OFF 1 Model Selection SX-12 1 : ON 2 : OFF 2 Model Selection SX-8 1 : OFF 2 : ON Firmware Write Always OFF... - Page 10 2 Electrical Section MAIN BOARD ASS'Y_Circuit Diagram...
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Page 11: Panel Board Assy
2 Electrical Section 2-3 PANEL BOARD ASS'Y PANEL BOARD ASS'Y_Component Diagram / Component Side PANEL BOARD ASS'Y_Circuit Diagram Power LED L5T3LB5C-D1-AV Power SW TSTB-2 03DS-8E PANEL BOARD... -
Page 12: Replacement Of Main Parts
3 Replacement of Main Parts 3 Replacement of Main Parts Following table describes the necessary adjustment after the replacement of each parts. Replacement Parts Necessary Adjustment CARRIAGE MOTOR 1. Motor Backlash Adjustment Replacement Parts Necessary Adjustment GRIT MOTOR 1. Motor Backlash Adjustment 3-1 CARRIAGE MOTOR_REPLACEMENT (Referential Time : SX-15 3min. - Page 13 3 Replacement of Main Parts Disconnect the Carriage Motor Cable from the CN6 on the Main Board. Remove the Spring and Screws for fixing the Carriage Spring Motor. Then, remove the C Motor Plate together with the Carriage Motor. C Motor Plate Screws Carriage Motor Remove the Carriage Motor from the C Motor Plate and fix...
- Page 14 3 Replacement of Main Parts [SX-12/8 Load Check] Make sure that the load when pulling the Carriage with Tension Gauge (ST-001) is less than 6.6N (675gf). (If the load is not the rated value, fix the Carriage motor to PULL the part where the gear engage the strongest and check the load again.) Backlash Adjustment is done automatically by the strength of the Spring.
- Page 15 3 Replacement of Main Parts Fix the Front Table. Front Table Right Side Cover...
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Page 16: Grit Motor_Replacement
3 Replacement of Main Parts 3-2 GRIT MOTOR_REPLACEMENT (Referential Time : SX-15 3min. / SX-12/8 5 min.) Remove the Front Table. Front Table Right Side Cover Disconnect the Panel cable from the CN2 on the Main Board. Unhook the bottom part of the Right Side Cover from the Frame and then, remove it. - Page 17 3 Replacement of Main Parts Remove the Grit Motor from the G Motor Base and fix the G Motor Base new Grit Motor to the G Motor Base. Screws Make sure that the fixing direction of the G Motor Base is correct. Grit Motor Fix the G Motor Base together with the new Grit Motor to Spring...
- Page 18 3 Replacement of Main Parts Connect the Carriage Motor Cable to the CN5 on the Main Board. Connect the Panel Cable to the CN2 on the Main Board. Hook the bottom part of the Right Side Cover and fix it. Fix the Front Table.
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Page 19: Cutter Protection_Replacement
3 Replacement of Main Parts 3-3 CUTTER PROTECTION_REPLACEMENT (Referential Time : 3min.) Peel off the Cutter Protection from the machine and remove Using a commercially available cutter knife or the like may make peeling easier. As for the SX-15, raise the left and right sheet adjustment levers and remove the Cutter Protection. -
Page 20: Adjustment
4 Adjustment 4 Adjustment 4-1 Special Tools Table shows a list of special tools recommended by Roland DG Corp. Tool No. ST-001 Tool Name TENSION GAUGE 20N (2000g) Measurement of the load in both Purpose Carriage and Grit Roller direction. -
Page 21: How To Upgrade Firmware
4 Adjustment 4-3 HOW TO UPGRADE FIRMWARE Remove the Front Table. It is necessary to prepare the followings to upgrade the FIRMWARE. 1. Firmware Disk 2. PC with MS-DOS 3. Parallel Cable Front Table Connect the PC and the SX-15/12/8 with the Parallel Cable. Turn on the DIP SW-3 on the Main Board and connect the AC adapter. -
Page 22: Supplemental Information
5 Supplemental Information 5 Supplemental Information 5-1 OPERATIONAL SEQUENCE POWER ON LED Lights up. Carriage moves to the left. Detect Limit Position. Carriage moves to the right side of the left Pinch Roller. Receive data. Command Error LED flashes. Finish Cutting. -
Page 23: Sensor Map
5 Supplemental Information 5-2 SENSOR MAP LIMIT SW This sensor detects the limit of the Carriage Moving Direction. -
Page 24: Troubleshooting
6 Troubleshooting 6 Troubleshooting 6-1 START & END POINTS DON'T MATCH START & END POINTS DON'T MATCH_FLOWCHART Blade Offset doesn’t Set the Offset. match with SX Offset. Blade Holder is set Secure the Blade Holder. loose. Replace the Cutter Scratch in the Cutter Protection. -
Page 25: Stitch Cut
6 Troubleshooting 6-2 STITCH CUT STITCH CUT_FLOWCHART Blade tip is wearing Replace the Blade. out / cracks. Bearing inside Blade Holder Replace the Blade Holder. doesn’t rotate smoothly. Stitch Cut Replace the Cutter Scratch in Cutter Protection. Protection. Replace the Guide Bar. Guide Bar is bent. -
Page 26: Media Shifting
6 Troubleshooting 6-3 MEDIA SHIFTING MEDIA SHIFTING_FLOWCHART Set the sheet again and Sheet is not set correctly. explain to user. Pieces of Media. Cleaning Media Shifting Clean the Grit Roller. Grit Roller is dirty. Pinch Roller is wearing Replace the Pinch Roller. out. -
Page 27: Tool Up/Down Error
6 Troubleshooting 6-4 TOOL UP DOWN ERROR TOOL UP DOWN ERROR_FLOWCHART Guide Bar is broken. Replace the Guide Bar. Pen Up Spring comes off. Fix the Pen Up Spring. The screw fixing Tool Up Down Error Tighten the screw. the Solenoid is loose. Cut-line/Bad contact Replace / Connect the Solenoid Wire. -
Page 28: Cutting Pressure Error
6 Troubleshooting 6-5 CUTTING PRESSURE ERROR CUTTING PRESSURE ERROR_FLOWCHART Amount of blade Adjust the amount of extension is not adjusted. blade extension. Guide Bar is bent. Replace the Guide Bar. Parallel pin for Guide Replace the Guide Bar. Bar is loose. Re-fix the Front &... -
Page 29: Installation Check List
7 Service Activities 7 Service Activities 7-1 INSTALLATION CHECK LIST SX-15/12/8 INSTALLATION CHECK LIST Model Serial Number SX-15 / SX-12 / SX-8 User Date SX-15/12 Repacking SX-8 Repacking... - Page 30 Application tape for test cuts x 1 Replacement blade protector x 1 Roland Software Package *The configuration differs CD-ROM x 1 according to the model. Roland CutChoicce SX-15/12/8 User's Manual x 1...
- Page 31 7 Service Activities Connection Parallel connector Parallel connector Use the clips on either side to Use the screws on either side to secure the connector in place. secure the connector in place. AC Adapter jack AC adapter jack Parallel Cable The cable is available separately.
- Page 32 7 Service Activities Setting Cutting Range Tool Conditions Cutting Test Cut - Adjusting the Amount of the Blade Extension Applying Cut Material Operation Test Cut - Adjusting the Amount of the Blade Extension Applying Cut Material Changing the Loaded Material Width on the SX-15 Maintenance Cleaning Blade Tip / Blade Holder / Machine...
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Page 33: Maintenance Check List
7 Service Activities 7-2 MAINTENANCE CHECK LIST Revised 1 SX-15/12/8 MAINTENANCE CHECK LIST Model Serial No. Date : SX-15 SX-12 SX-8 MECHANICAL PARTS CHECK POINTS CONFIRMATION Carriage Driving Part Drive Gear Foreign substance Backlash Check Load Grit Driving Part Drive Gear Backlash Backlash Check Load... -
Page 34: Specification
AC adapter : 1, Power cord : 1, Ferrite cores : 2, Cable ties (For securing ferrite cores) :2, Blade holder/Blade : 1, Material Accessories for test cuts : 1, Application tape for test cuts : 1, Blade protect : 1, Roland Software Package CD-ROM: 1, Roland CutChoice CD-ROM : 1, SX-15/12/8 User's Manual : 1... - Page 35 SX-15/12/8...
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