EverRide Scorpion FX EFXKA1952S Operator's Manual
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EverRide Scorpion FX EFXKA1952S Operator's Manual

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EverRide Scorpion FX
EFXKA1952S
EFXKW2352S
OPERATOR'S MANUAL
200781 REV. 03/30/07
North American Version

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  • Page 1 EverRide Scorpion FX EFXKA1952S EFXKW2352S OPERATOR’S MANUAL 200781 REV. 03/30/07 North American Version...
  • Page 3 Product Identification Record Identification Numbers Scorpion FX EFXKA1952S Serial Number (664910001-) EverRide, Warrior, Hornet, Scorpion, EFXKW2352S Serial Number (665310001-) Scorpion FX, Wasp, & Wasp HP are registered trademarks of Auburn If you need to contact an Authorized Service Center for information on Consolidated Industries, Inc.

  • Page 4: Safety Labels

    SAFETY LABELS On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with this safety-alert symbol. DANGER identifies the most serious hazards. The operator’s manual also explains any potential safety hazards whenever necessary in special safety messages that are identified with the word, CAUTION, and the safety-alert symbol.
  • Page 5 California Air Resources Board (CARB). The emissions warranty applies only to those engines marketed by EverRide that have been certified by the EPA and/or CARB; and used in the United States and Canada in off-road mobile equipment. Emission Compliance Period...
  • Page 6 SAFETY monoxide fumes can collect. Agency Category Hours • Only operate in good light, keeping away from holes and hidden hazards. • Be sure all drives are in neutral and parking brake is engaged before starting engine. Only start engine from the operator’s position. Use seat belts if provided.
  • Page 7 SAFETY Using a Spark Arrestor • Shut off blades when you are not mowing. The engine in this machine is not equipped with a spark arrestor muffler. It • • Park machine safely before leaving the operator station for any reason is a violation of California Public Resource Code Section 4442 to use or including emptying the catchers or unplugging the chute.
  • Page 8 SAFETY Maintenance and Storage • Avoid starting, stopping or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly, straight down the slope. • Never operate machine in a closed area where dangerous carbon • Keep all movement on slopes slow and gradual. Do not make sudden monoxide fumes can collect.
  • Page 9 OPERATING Tire Safety • Remove fuel-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a Explosive separation of a tire and rim parts can cause serious injury or portable container, rather than from a fuel dispenser nozzle.
  • Page 10 OPERATING Operator Station Controls Mounting and Dismounting Machine Safely Picture Note: 1. Step on operator’s platform (A) at the rear of machine to mount the machine. A-Speed Control Bar Lock 2. Park machine safely. (See Parking Safely in the SAFETY section.) B-Speed Control Bar 3.
  • Page 11 OPERATING CAUTION: Avoid injury! Machine must be safely supported on jack stands before removing or installing wheels. Do not use a hoist or floor jack to support the machine. 2.Using a suitable lifting device, lift the rear of the machine. 7.Remove lynch pin (D) and spacer bushing (E).
  • Page 12 OPERATING Perform these tests in a clear open area. Keep bystanders away. Testing PTO Switch 1. Stand on operator’s platform with motion control levers in the neutral position. 2. Lock park brake. 3. Pull PTO switch up to engage. 4. Turn key switch to the start position. Result: The engine must not crank.
  • Page 13 OPERATING 1. Stand on operator’s platform with motion control levers in the neutral position. CAUTION: Avoid injury! Thrown objects can be dangerous. 2. Start engine. Before operating the attachment: 3. Release park brake. Clear area of bystanders, especially children. 4. Move throttle lever to the 1/2 to 3/4 fast position. Pick up objects which may be thrown by the attachment.
  • Page 14 OPERATING CAUTION: Avoid injury! Children or bystanders may be injured by runover and rotating blades. Before traveling forward or rearward: • Carefully check the area around the machine. • Disengage the mower before backing up. 1. Move throttle lever to the fast position. 2.
  • Page 15 OPERATING • Push right motion control lever further forward than the left motion control lever. • Push left motion control lever forward and pull right motion control lever rearward at the same time. Gentle Right Turn: Starting Engine CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death.
  • Page 16 OPERATING 9. With engine started: IMPORTANT: Avoid damage! To help prevent engine backfiring, • Push choke knob to the OFF position. throttle lever should be set at the half-speed position prior to stopping the engine. • Move throttle lever to the FAST position. Do not stop engine when mower is on a slope of more than 30 •...
  • Page 17 OPERATING Dismounting to Inspect Mower 6. Lock park brake. Transporting Machine on a Trailer CAUTION: Avoid injury! Help prevent serious injury. Keep Use a heavy-duty trailer to transport your machine. Trailer must have hands and feet away from blades and the discharge opening. signs and lights required by law.

  • Page 18: Service Intervals

    SERVICE INTERVALS • Change hydraulic oil and filter. Service Intervals Yearly Servicing Your Machine • Change fuel filter. IMPORTANT: Avoid Damage! Operating in extreme conditions • Clean battery. may require more frequent service intervals: • Change engine oil and filter at least once per season. •...

  • Page 19: Service Engine

    SERVICE ENGINE CAUTION: Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death. Move the machine to an outside area before running the engine. Do not run an engine in an enclosed area without adequate ventilation.
  • Page 20 SERVICE ENGINE 9. Turn oil filter (B) counterclockwise to remove. IMPORTANT: Avoid Damage! To prevent extensive engine wear or 10. Apply a film of clean engine oil to gasket of new filter. damage, always maintain the proper engine oil level. Never operate the engine with the oil level below the add mark or over the full mark.

  • Page 21: Service Transmission

    SERVICE TRANSMISSION CAUTION: Avoid injury! Touching hot surfaces can burn CAUTION: Avoid injury! Fuel vapors are explosive and skin. The engine, components, and fluids will be hot if the flammable: engine has been running. Allow the engine to cool before •...
  • Page 22 SERVICE TRANSMISSION 2. Clean area around reservoir dipstick cap (A). 3. Clean area around reservoir dipstick cap and oil filter. 3. Remove dipstick cap (A). Wipe dipstick clean. 4. Turn metal cap (A) on bottom of hydraulic reservoir counterclockwise to remove.
  • Page 23 SERVICE TRANSMISSION IMPORTANT: Avoid Damage! To ensure proper cooling, keep the cooling fins clean at all times. Operating the machine with obstructed cooling fins could cause damage due to overheating. 1. Park machine safely. (See Parking Safely in the SAFETY section.) MX20111 4.
  • Page 24 SERVICE TRANSMISSION 5. Insert 1/2 in. breaker bar into hole (C) and rotate idler pulley (D) forward to ease tension on traction drive belt. 6. Remove traction drive belt (E). Installing Traction Drive Belt: NOTE: Install the traction drive belt (E) in front of anchor cap screw (F).
  • Page 25 SERVICE TRANSMISSION MX20161 Picture Note: Side frame removed for picture clarity. 8. Slightly loosen cap screw (A) to allow rotation of neutral return plate. • If wheel is rotating forward, rotate neutral return plate counterclockwise 4. Drive machine forward, pushing both control levers (A) all the way to until wheel rotation stops.
  • Page 26 SERVICE STEERING & BRAKES from operator’s station). 3. Lock park brake. 3. Tighten lock lever (B). • A properly adjusted park brake must prevent the drive wheels from turning. Adjusting Reverse Speed: • If the drive wheels turn, a brake adjustment will be necessary. 1.

  • Page 27: Service Mower

    SERVICE MOWER 4. Remove mower deck shield (B). 5. Release mower deck drive belt tension by turning adjuster nut (A) counterclockwise until two threads remain protruding through adjuster nut (A). CAUTION: Avoid injury! Help prevent serious personal injury. 6. Disconnect idler spring (B) from idler arm (C) using a spring puller tool. Do not operate the mower without the belt shields installed.
  • Page 28 Always wear safety eye protection when grinding. IMPORTANT: Avoid Damage! When replacing mower blades, • Sharpen blades with grinder, hand file, or electric blade sharpener. always use genuine EverRide Service Parts. NOTE: Only replace blades. Never straighten or weld them. Service Mower - 26...

  • Page 29: Service Electrical

    SERVICE ELECTRICAL • Keep original bevel (A) when grinding. • Blade should have 0.40 mm (1/64 in.) cutting edge (B) or less. • Balance blades before installing. CAUTION: Avoid injury! Battery electrolyte contains sulfuric acid. It is poisonous and can cause serious burns: Balancing Blades •...
  • Page 30 SERVICE ELECTRICAL 5. Clean terminals and battery cable ends with wire brush until bright. 6. Apply general purpose grease or silicone spray to terminal to prevent corrosion. 7. Install battery. Using Booster Battery CAUTION: Avoid injury! The battery produces a flammable and explosive gas.

  • Page 31: Service Miscellaneous

    SERVICE MISCELLANEOUS IMPORTANT: Avoid Damage! Help prevent machine circuit Service Miscellaneous damage. Make sure replacement fuse is the correct size. Using Proper Fuel 1. Locate electric start fuse holder under console on right side of machine. Use regular grade unleaded fuel with an octane rating of 87 octane or higher.
  • Page 32 SERVICE MISCELLANEOUS 2. Allow engine to cool. 3. Remove any trash from area around fuel tank cap. 4. Remove fuel tank cap slowly to allow any pressure built up in tank to escape. 5. Fill fuel tank only to bottom of filler neck. 6.

  • Page 33: Troubleshooting

    TROUBLESHOOTING 7. Install bearings (E) and wheel spacer (F) (if removed), and new seals (D). CAUTION: Avoid injury! Explosive separation of tire and rim 8. Install wheel assembly (C), cap screw (B) and locknut (A). parts is possible when they are serviced incorrectly: 9.
  • Page 34 TROUBLESHOOTING Check Check Engine Runs Rough or Stalls • Plugged fuel filter. Poor Engine Performance Fuel: • Plugged air intake system. • Dirt in fuel system or fuel is old. Fuel cap vent dirty. Replace fuel with fresh stabilized fuel. Obtain fuel from another supplier •...
  • Page 35 TROUBLESHOOTING Check Check Engine Uses Too Much Oil • Find and correct oil leaks. Excessive Machine Vibration • Engine speed too slow. • Incorrect engine oil. • Deck drive belt not tensioned • Plugged oil filter. correctly. • Plugged air intake filter. •...
  • Page 36 STORAGE Mower Deck Storage Storing Safety Check Discharge Chute Plugged • Grass is wet-mow grass only when dry. CAUTION: Avoid injury! Fuel vapors are explosive and flammable. Engine exhaust fumes contain carbon monoxide • Raise cutting height. and can cause serious illness or death: •...
  • Page 37 ASSEMBLY 1. Change engine oil and filter while engine is warm. Assembly 2. Service air filter if necessary. Check Hydraulic Oil Level 3. Clean debris from engine air intake screen. 4. On gas engines: • Remove spark plugs. Put 30 mL (1 oz) of clean engine oil in cylinders. •...

  • Page 38: Specifications

    Fuel System When you order parts, your EverRide dealer needs your machine serial Fuel Type......Gasoline, Regular Unleaded number and engine serial number.
  • Page 39 EverRide dealer’s parts and service support. Follow the steps below to get answers to any questions you may have about your product. Refer to your attachment and machine operator manuals. Contact your authorized EverRide dealer with unanswered questions. Part Numbers Item Part Number...
  • Page 40 SERVICE MISCELLANEOUS Wiring Schematics Service Miscellaneous Service Miscellaneous - 38...
  • Page 41 SERVICE MISCELLANEOUS Hydraulic Schematics Service Miscellaneous MX20151 System Charge Check Shock Valve (Forward) Left Hydrostatic Pump Assembly Charge Relief Valve Pump Block Right Hydrostatic Pump Assembly Charge Pump Right Wheel Motor System Charge Check Shock Valve (Reverse) Inlet Filter Manual Bypass Hydraulic Reservoir Left Wheel Motor Cooling Orifice...

  • Page 42: Main Frame Assembly

    MAIN FRAME ASSEMBLY Frame Assembly - 40...
  • Page 43 MAIN FRAME ASSEMBLY ITEM PART NO DESCRIPTION D24020 SCREW, 8-32X .50 PAN PHL Y M63431 NUT, 8-32 ELASTIC STOP JD26 NUT, 1/2-20 LUG Y 102770 RELAY, ISO MINI ELEC. 200779 ASSY, TIRE/WHL 18/8.5X8 YELLOW 200672 SPACER, .625X.120X.400 Y ASSEMBLY, CONSOLE POWER UNIT 200742 GUARD, FOOT...
  • Page 44 FUEL, HYDRAULIC AND HANDLE ASSEMBLY Fuel, Hydraulc and Handle Assembly - 42...
  • Page 45 FUEL, HYDRAULIC AND HANDLE ASSEMBLY ITEM PART NO DESCRIPTION D13028 SWIVEL ADJUSTER D13308 BASE, LOCK LEVER Y D13309 LEVER, LOCK Y D18093 GRIP, CONTROL D24028 FTG, 90 9/16 MOR X 3/8 HOSE TCA15373 WLDT, RESERVIOR HYDRAULIC GDA10066 ELBOW, FITTING gda10137 FILTER, OIL M68342 CLAMP, HOSE (RED) #...
  • Page 46 ENGINE, HYDRAULIC AND MAINFRAME ASSEMBLY 19 H.P. 23 H.P. Engine, Hydraulic And Mainframe Assembly - 44...
  • Page 47 ENGINE, HYDRAULIC AND MAINFRAME ASSEMBLY ITEM PART NO DESCRIPTION D18379 CLAMP, HOSE - 1/2" PINCH D18394 HOSE ASSEMBLY M86863 FTG, TUN 3/8 HOSE TCA15874 HUB, REAR WHEEL TCA15078 MOTOR, WHEEL HGM-12P-7172 TCA16240 FITTING, OIL DRAIN 11H237 PIN, COT .125 X 2.00 EXTP Y 200612 WLDT, BRAKE SHAFT 200616...
  • Page 48 CLUTCH, PUMP COMPONENTS AND FOOT PLATE ASSEMBLY Clutch, Pump Components and Foot Plate Assembly - 46...
  • Page 49 CLUTCH, PUMP COMPONENTS AND FOOT PLATE ASSEMBLY ITEM PART NO DESCRIPTION D14160 WASHER, .250 WIDE HEAVY FLAT Y D14213 BOLT, M6 X 1.00 X 10 HEX 8.8 Y D14252 BOLT, 7/16-20X3.00 HEX 5 Y D18038 SWITCH, PARK BRAKE D18056 SPACER, .468 X 1.38 X .375 Y D18067 KEY, M5 X M5 X M30 RD D18071...
  • Page 50 HYDRAULIC COMPONENTS Hydraulic Components - 48...
  • Page 51 HYDRAULIC COMPONENTS ITEM PART NO. DESCRIPTION TCA15122 TCA15373 HYDRAULIC RESERVOIR W/DECALS D18379 HOSE CLAMP TCA15078 WHEEL MOTOR D14196 ELBOW FITTING, PUMP END R26375 O-RING 231647 90° FITTING, UPPER W/O-RING 231104 STRAIGHT ADAPTER, LOWER W/O-RING 231046 90° FITTING, LOWER GDA10137 OIL FILTER GDA10066 ELBOW FITTING 313270...
  • Page 52 FUELCOMPONENTS/WIRING HARNESS FUEL COMPONENTS WIRING HARNESS 200704 Wiring Harness Fuel Components - 50...
  • Page 53 FUEL COMPONENTS/WIRING HARNESS FUEL COMPONENTS ITEM PART NO. DESCRIPTION 200009 FUEL TANK 181251 CAP, FUEL D18144 GROMMET TCA15048 FUEL PICKUP M68342 CLAMP M88753 HOSE, FUEL, 10 FT. 1/4 IN. SAE 30-R7 14M7400 AM116304 FILTER 03M7191 CAP SCREW 19M7865 CAP SCREW 200603 BRACKET WIRING HARNESS...
  • Page 54 CONSOLE AND BATTERY ASSEMBLY Console and Battery Assembly - 52...
  • Page 55 CONSOLE AND BATTERY ASSEMBLY iTEM PART NO DESCRIPTION D18079 GRIP, PVC .250 X 1.00 X 3.63 D28159 STRIP, BATTERY INSULATOR TCU16323 LABEL. PARK BRAKE DIRECTION 03H1832 BOLT, 5/16-18 X 6.00 CRG 2 Y 111886 P-CLIP, .500 INSULATED 121080 PIN, HAR .091 X 1.63 5/16-1/2 Y 180640 SOLENOID, 12 V STARTER 180842...
  • Page 56 FOOT PLATE/CONSOLE COMPONENTS FOOT PLATE COMPONENTS CONSOLE COMPONENTS Foot Plate/Console Components - 54...
  • Page 57 FOOT PLATE/CONSOLE COMPONENTS FOOT PLATE COMPONENTS ITEM PART NO DESCRIPTION 200618 PLATE, PLATFORM 200619 PLATE, PLATFORM TAB LH 200655 BUMPER, MINER GBR-6 200691 WEDGE, PLATFORM 200693 PLATE, PLATFORM TAB RH 200767 ANCHOR, OPC 960001 BOLT, 1/4-20 X .750 HEX 5 Y 960023 BOLT, 5/16-18 X 1.00 HEX 5 Y 960701...

  • Page 58: Deck Assembly

    DECK ASSEMBLY 46 42 35 Deck Assembly - 56...
  • Page 59 DECK ASSEMBLY ITEM PART NO DESCRIPTION D13024 SPACER, 1.500X1.000X.510 D13055 NUT, 7/8-14 D18032 Pulley, Flat 5.0x.38 w/BRG D18055 WASHER, BLADE D18084 PULLEY, SPLINE SPINDLE OFFSET D23058 J-BOLT, 3/8-16 X 4.00 Y D24019 WASHER, .402X2.00X.055 FEND Y D28050 PULLEY, FLAT 5.00X.375 W/BRG GDA10103 PIVOT, RETAINER WELD GDU10231...
  • Page 60 WHEEL AND STRUT ASSEMBLY/PUMP COMPONENTS WHEEL AND STRUT ASSEMBLY PUMP COMPONENTS Wheel and Strut Assembly/Pump Components - 58...
  • Page 61 WHEEL AND STRUT ASSEMBLY/PUMP COMPONENTS WHEEL AND STRUT ASSEMBLY ITEM PART NO DESCRIPTION D13008 BUSHING, 1.03 X 1.50 X .179 Y D18076 BRG, FLG 1.00X1.25X1.00 161397 PIN, LNC .438 X 2.00 Y 164145 C-SPACER, 1.00 X 1.77 X .500 191049 TUBE, RD 1.00X.500X4.76 200730 WLDT, CASTER MOUNT BRACKET...
  • Page 62 SPINDLE ASSEMBLY Spindle Assembly - 60...
  • Page 63 SPINDLE ASSEMBLY ITEM PART NO DESCRIPTION 200262 Spindle Assembly - Includes items 2, 3, 4, 5, 6, 14 200046 Ball Bearing 200042 Housing 200044 Spacer - 1.000 x 1.250 x 2.772 200262 Shaft, Spindle (Includes 7, 10, & 14) 200045 Bolt, 3/8-16 x 1.25 Rib D13055 Nut, Pulley (Special)
  • Page 64 DECAL LOCATIONS Decal Locations - 62...
  • Page 65 DECAL LOCATIONS 4. M117554 1. 181600 6. TCU15907 2. D18372 3. 200874 5. TCU18852 7. M137637 MAY BE COVERED BY ONE 8. M131739 WARNING OR MORE OF THE FOLLOWING PATENT(S): 13. TCU15910 Shield Missing. 5,343,678; 5,507,138; 5,600,944; 5,765,347; 5,964,082; 6,085,504; DO NOT Operate.

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