EverRide Hornet EZYN2048S Operator's & Parts Manual
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EverRide Hornet EZYN2048S Operator's & Parts Manual

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EZYN2048S
EZYN2052S
OPERATOR'S & PARTS MANUAL

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Summary of Contents for EverRide Hornet EZYN2048S

  • Page 1 ® EZYN2048S EZYN2052S OPERATOR’S & PARTS MANUAL...
  • Page 3 This equipment is covered by a written warranty which will be provided to you in the pages following. EverRide reserves the right to make changes or add improvements to its products without incurring any obligation to make such changes to products manufactured previously. EverRide, or its dealers, accept no responsibility for variations which may be evident in the actual specifications of its products...
  • Page 4 - repaired or replaced with a new part only by an EverRide Au- grade any mower, previously sold or manufactured. thorized Servicing Dealer without charge for parts and labor...

  • Page 5: Table Of Contents

    CONTENTS - i EverRide Mower Operator’s & Parts Manual CONTENTS SAFETY PERSONAL SAFETY INSTRUCTIONS SAFE OPERATING PRACTICES TRAINING PREPARATION OPERATION MAINTENANCE AND STORAGE EVERRIDE MOWER SAFETY GENERAL SAFETY RULES KEEP PASSENGERS OFF BEFORE OPERATION DURING OPERATION OPERATING ON SLOPES ROLL OVER PROTECTIVE STRUCTURE...
  • Page 6 ii - CONTENTS LOADING THE MOWER TRANSPORTING THE MOWER OPERATING THE MOWER GENERAL INFORMATION TIPS FOR EFFICIENT MOWING CUTTING HEIGHTS ADJUSTING THE MOWER HEIGHT OF CUT ANTI-SCALP WHEEL ADJUSTMENT UNEVEN TERRAIN GRASS DISCHARGE PARTS LUBRICATION AND MAINTENANCE SPECIFICATIONS AND CAPACITIES LUBRICATION/FILL POINTS PERIODIC MAINTENANCE SCHEDULE AVOID FUMES...
  • Page 7 HYDROSTATIC DRIVE SYSTEM ELECTRICAL SYSTEM PARKING BRAKE MOWER DECK ROPS WEIGHTS/MEASUREMENTS PARTS PAGES EVERRIDE MOWER SAFETY DECALS MOWER DECK GROUP HANDLE & HOC ASSEMBLY HANDLE CONTROLS/PUMP TENSIONER LINKAGE COMPONENTS CLUTCH & HANDLE ASSEMBLY BATTERY COMPONENTS SEAT & ENGINE GUARD PLATE ASSEMBLY...

  • Page 8: Safety

    1 - SAFETY SAFETY FIRST This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It essential that you read the instructions and saf et y regul at io ns bef o re you at t empt to assemble or use this unit.

  • Page 10: Operation

    SAFETY - 2 other fuels. They are flammable and vapors are explosive. Stop on level ground, lower implements, disengage a. Use only an approved container drives, engage parking brake (if provided), shut off b. Never remove gas cap or add fuel with engine before leaving the operator’s position for engine running.

  • Page 11: Everride Mower Safety

    The discharge shield is subject to wear and GENERAL SAFETY RULES deterioration. Inspect it regularly. If replacement is required, always replace it with genuine EverRide This book must be made available to the operator products. of the mower at all times.

  • Page 12: Keep Passengers Off

    SAFETY - 4 Riders obstruct the operator’s view which results in the machine being operated in a manner which is unsafe. DO NOT carry passengers anywhere on the power unit or on any implement or attachment connected to, or installed on the power unit. BEFORE OPERATION Beware of bystanders, particularly children! Pay special attention to the warning, caution and...

  • Page 13: During Operation

    5 - SAFETY If the starting system does not work, consult your EverRide Dealer immediately. Operate the mower only in daylight or when the area to be mowed is lit well by artificial light. Never remove the discharge shield from the mower because the discharge shield directs material Operator hearing protection is recommended.

  • Page 14: Operating On Slopes

    Do not weld, drill or alter the ROPS. Damaged ROPS must not be straightened or used. If dam- Do not operate the power unit without the mower age does occur, consult your EverRide Dealer and deck attached. replace all damaged parts.

  • Page 15: Seat Belt Usage

    When refueling at a gas pump, always insure the nozzle contacts the neck of the tank Allow the EverRide mower time to cool before while filling. touching the engine, the muffler, radiator, or any other part which may be hot.

  • Page 16: Hydraulic System

    SAFETY - 8 locked place to keep children from tampering with Cardboard them. Fuel system components rely upon clean fuel for lubrication and optimum performance. Extreme Magnifying Glass Pressure Leak care must be taken to prevent ingress of dirt and moisture to prevent damage.

  • Page 17: Tire Maintenance

    If you are not qualified to make the repairs, Slow moving vehicles are difficult to see on public take the unit to your EverRide dealer or a qualified roads especially at night. Use extreme caution repair service.

  • Page 18: Slope Guide

    SLOPE GUIDE - 10 Use the diagram below to help you determine the slope of the terrain which is to be mowed. Never attempt to mow a slope of 15 degrees or more. �� � �� � �� � � � �� � � � ��...
  • Page 19 11 - SLOPE GUIDE...

  • Page 20: Safety & Instruction Decals

    SAFETY & INSTRUCTION DECALS - 12 Made with Pride in the BELT ROUTING - PUMPS 5.50 PUMP PUMP 5.25 IDLER 5.00 ENGINE Auburn, NE WARNING WARNING 4.75 TO AVOID THE POSSIBILITY OF INJURY 180779 4.50 1. READ AND UNDERSTAND ALL SAFETY AND INSTRUCTION LABEL ON THIS 2.
  • Page 21 13 - SAFETY & INSTRUCTION DECALS...

  • Page 22: Introduction

    Hornet mower. Every effort has been made to provide correct and concise information to you, the operator, as available at date of book publication. Your EverRide dealer is available should items in this book or details of your machine not be understood.

  • Page 23: Identification

    15 - IDENTIFICATION IDENTIFICATION Serial Number Plate Model / Serial Numbers Each EverRide mower is identified by means of model serial number. further identification, the engine is also provided with identification numbers. To insure prompt, efficient service when ordering parts or requesting repairs from an authorized EverRide dealer, these numbers must be provided.

  • Page 24: Instruments & Controls

    INTRODUCTION - 16 INSTRUMENTS AND CONTROLS - 16 INSTRUMENTS AND CONTROLS Instrument Panel Motion Control Arms Deck Lift Lever Deck Level Adjust INSTRUMENT PANEL Temperature Light Glow Plug Light PTO Switch Ignition Switch C O O L A N T T E M P G L O W P L U G S O F F H I G H...

  • Page 25: Electric Fuel Shut Off

    17 - INSTRUMENTS AND CONTROLS ELECTRIC FUEL SHUT OFF ENGINE SPEED LEVER Turning the ignition switch to the “OFF” position CAUTION: Always control ground will stop the engine. speed to insure safe operation. Re- duce speed prior to turning or back- ing the mower.

  • Page 26: Operating The Power Unit

    Always make sure to close the fuel shut off valve cetane (45 or higher) and free of contamina- before transporting or storing the machine. tion. STARTING THE EVERRIDE MOWER Initial oil and oil filter change is after the first 50  hours of use and every 200 hours after.

  • Page 27: Normal Starting

    19 - OPERATING THE POWER UNIT Sit on the operator’s seat. Be sure the handles Check engine and hydraulic reservoir oil and  are both facing out in the park position and the replenish as necessary. PTO is not engaged. Check the pump belt and drive belt tension and ...

  • Page 28: Jump Starting The Power Unit

    OPERATING THE POWER UNIT- 20 2. Put the mower motion control arms in the park IMPORTANT: DO NOT leave the key position and put the helper vehicle in the neutral in the ignition while the machine is unat- position and apply the parking brake. Turn the tended.

  • Page 29: Increasing Acceleration

    OPERATING THE EVERRIDE MOWER Before using the mower to mow for the first time, it is beneficial to operate the EverRide mower at low speeds in an open area to acclimate yourself to the machine controls.

  • Page 30: Stopping The Engine

    OPERATING THE POWER UNIT- 22 To turn left in reverse, leave the left lever in neutral MOVING A STALLED EVERRIDE MOWER and pull the right lever straight back. If the mower engine stalls and will not restart the unit can be pushed or towed for short distances with the pump bypass valves open.

  • Page 31: Transporting The Mower

    23 - OPERATING THE POWER UNIT WARNING: The deck height of cut must be at the highest cutting height to pre- vent contacting the deck with the trailer or truck. WARNING: Never exceed a 15 degree angle between the ramps and the truck or trailer when loading the mower.

  • Page 32: Operating The Mower

    OPERATING THE MOWER - 24 GENERAL INFORMATION turning the ignition key to off, removing the key and disconnecting the battery The safe operation of the power unit and mower cable. deck is the responsibility of the operator. The operator MUST be familiar with the mower and TIPS FOR EFFICIENT MOWING power unit controls, how they work, and all safety precautions BEFORE starting operation.

  • Page 33: Cutting Heights

    25 - OPERATING THE MOWER wheel overlaps the edge of the strip previously cut. This will assure full mowing coverage. 1. Raise the mower deck by depressing the deck lift lever as far as possible. Always keep the left side of the mower toward trees, posts or any other obstacles on the first trip 2.

  • Page 34: Uneven Terrain

    OPERATING THE MOWER - 26 WARNING: Never operate the mower with the discharge shield in the raised position. For the best lawn appearance, do not mow when the grass is wet or heavy with dew. Wet grass 1/4“ - 1/2” (6mm - 13mm) could plug the discharge area of the mower, cre- ating an unnatural load through the blades and spindles, possibly damaging the mower deck...

  • Page 35: Parts

    PARTS Use only genuine EverRide service parts. Off the shelf (after market) repair parts may compromise the integrity of the unit. Parts that do not meet EverRide specifications may fail, causing injury, equipment or property damage. Our part numbers can change. When ordering, use the part numbers listed below. If the numbers do change, your EverRide dealer will have the correct numbers.

  • Page 36: Lubrication And Maintenance

    LUBRICATION AND MAINTENANCE - 28 LUBRICATION AND PERIODIC MAINTENANCE SPECIFICATIONS AND CAPACITIES Engine Oil Use the appropriate SAE viscosity. Oil must meet or exceed; API Service category of CD or higher, ACEA service category of E-3, E-4, or E-5 or JASO service category of DH-1. Capacity (Crankcase and Filter)……………………………...
  • Page 37 29 - LUBRICATION AND MAINTENANCE Fuel Tank Capacity…………………………………………..…..…. 11.83 U.S. gals. (44.8 liters) Diesel Fuel ≥ 45 cetane number Fuel Recommended.......……………..Inspect Fuel/Water Separator........Daily Replace Fuel/Water Separator Filter Element....200 hours Hydraulic System Capacity........………………….……….. 1 gal. (3.8 liters) Recommended Oil Viscosity………………....SAE 20W-50 Initial Hydraulic Oil and Filter Change.....……..

  • Page 38: Lubrication/Fill Points

    LUBRICATION AND MAINTENANCE - 30 PERIODIC MAINTENANCE SCHEDULE Recommended Interval, Each: 50 hr 100 hr 200 hr 300 hr 400 hr Item To Check Action Required · All controls, switches, indicators Inspect and repair · Hoses, fan belt, wiring Inspect and repair Grease fittings ·...

  • Page 39: Avoid Fumes

    31 - LUBRICATION AND MAINTENANCE AVOID FUMES before removing it. Remove the dipstick and check that the oil level is between the upper limit and the lower limit on the dipstick. Wipe off dipstick, mo- CAUTION: Engine exhaust fumes contain mentarily reinstall in engine (WITHOUT TURNING carbon monoxide and can cause serious IT) and check oil level again.

  • Page 40: Oil Filter Change

    LUBRICATION & MAINTENANCE - 32 2. Clean the area around the oil filter to keep dirt 2. Park the mower on level ground. and debris from the engine and rotate the oil filter counterclockwise to remove it. Wipe off 3. Stop the engine, put the motion control arms in the surface where the filter mounts.

  • Page 41: Changing The Hydraulic Fluid

    33 - LUBRICATION & MAINTENANCE NOTE: The integrated pump/motor units of trapped air before placing the zero-turn mower back in operation. are equipped with bypass valves. Please note information in the operation section in 1. Make sure the oil tank is full, the oil must barely relation to moving a stalled power unit.

  • Page 42: Checking The Hydraulic Hoses

    LUBRICATION & MAINTENANCE - 34 CHECKING THE HYDRAULIC HOSES REMOVING THE BATTERY Inspect the hydraulic hoses to insure they are in WARNING: The battery terminals or good working order every 200 hours. metal tools could short against the metal components of the mower causing a Check both the hoses and hose clamps to insure spark that could ignite explosive battery there is no wear or damage.

  • Page 43: Charging The Battery

    25-30 amps or 30 minutes at 4-6 amps. There are two fuses on your EverRide mower. 4. After the battery has been fully charged, dis- Both are located next to the relay block under the connect the charger from the power source and seat plate on the RH side of the mower.

  • Page 44: Checking The Kill Circuits

    NOTE: If the machine does not pass either of these tests, DO NOT OPERATE THE 4. If adjustment is needed, move the control lever UNIT. Take it to your EverRide Servicing back to the inward position and begin to pull Dealer.

  • Page 45: Servicing The Caster Wheel Roller Bearings

    37 - LUBRICATION AND MAINTENANCE 6. Move the control lever rearward and release 3. Remove the lock nut, bolt and wheel assembly the control lever. This control lever should from the wheel fork assembly. return to a position where the control lever can be swung outward and lock in the neutral 4.

  • Page 46: Leveling The Deck

    LUBRICATION AND MAINTENANCE - 38 7. Rotate the mower blades so they are parallel 4. Clean and inspect the bearings. Replace the to the mower deck. Use the rear adjustment bearings if needed. bolts to adjust the deck so that the rear blade NOTE: The bearings are press fit.

  • Page 47: Drive Adjustments

    39 - LUBRICATION AND MAINTENANCE NOTE: Set the height of cut to the front IMPORTANT: The engine requires a tip of the center blade. large amount of air intake when run- ning. Reduced air intake can impact engine performance. Always keep ra- diator screen clean.

  • Page 48: Fuel System Service

    LUBRICATION AND MAINTENANCE - 40 the fuel tank and clean up spilled fuel with compressed air. Do not wash the air cleaner immediately. cartridges! NOTE: If canister gaskets are broken or CAUTION: Be sure the engine is missing, BOTH air cleaner elements MUST stopped, the motion control arms are be replaced.

  • Page 49: Fuel/Water Separator

    41 - LUBRICATION AND MAINTENANCE 1. Park the machine safely. 3. Spin the see through sediment bowl off of the mounting head by turning in a counter- 2. Cut the flow to the fuel filter by setting the fuel clockwise motion. shutoff valve to off.

  • Page 50: Cooling System Cleaning

    SEASONAL STORAGE Your EverRide mower represents an investment which you should get the greatest possible benefit. Therefore, when the mowing season is over, the mower should be thoroughly checked and pre- pared for storage so a minimum amount of time will be required to put it to work for the next season.

  • Page 51: Tire And Wheel Maintenance

    3. Check and adjust the deck belt. cause serious injury or death. 4. Service the EverRide mower as noted on the lubrication schedule on page 29. Tighten all fasteners to the recommended torque, as shown on the Bolt Torque Chart on page 47.

  • Page 52: Cleaning Grass Buildup From Deck

    45 - LUBRICATION AND MAINTENANCE LUBRICATION NCE - 4 Follow Original Pattern key has been removed. CAUTION: The blades may be sharp. 30 Degree Angle Wear gloves or wrap them in a towel before handling them. 1/32 INCH Inspect the blades daily for straitness, sharpness, and balance.

  • Page 53: Belt Replacement

    3. Tighten the 3/8-16 nut until the length of the To guarantee long life of the belts, always use genuine EverRide belts. Off the shelf belts spring, inside hook to inside hook is 7.7-7.8 (hardware store items) do not meet EverRide inches (196 mm - 198 mm).

  • Page 54: Pump Belt Replacement

    45 - LUBRICATION AND MAINTENANCE LUBRICATION AND MAINTENANCE - 46 NOTE: Make sure the belt guide is �� � � �� � � � � � � �� � � � positioned in the correct location. The point of the belt guide should point toward the RH spindle pulley.

  • Page 55: Bolt Torque Chart

    47 - BOLT TORQUE CHART FASTENER TORQUES Mounting bolts and fasteners may tend to work loose during operation due to vibration or stress. A visual check of the complete mower should be made daily. All fasteners should be checked for cor- rect retention torque, weekly, and more often if the unit is being operated in rough areas.
  • Page 56 �� � � � � � �� �� � �� � � � � �� �� � � � � � � �� �� � � � � � � � �� � � Top Port As Mounted High Pressure Charge Pump Inlet Case Drain...

  • Page 57: Hydraulic Schematic

    HYDRAULIC SCHEMATIC - 48 RELAY 7 GLOW PLUGS RELAY 4 RELAY 5 HOUR METER MAGNETO COIL FUEL PUMP 12 VOLT TAIL Y/GN RELAY 8 GLOW PLUG TIMER Y/BK GLOW PLUGS FUEL SHUT OFF WARNING LIGHT TIMER 30 AMP FUSE PULL SWITCH RIGHT SAFETY LEFT SAFETY SEAT SWITCH...

  • Page 58: Electrical Schematic - Actual

    CLUTCH CONNECTOR FUEL SHUT OFF TIMER SPLICE B SPLICE C CLUTCH SPLICE A OR/R OR/R OR/R WATER TEMP SWITCH LT/GN LT/GN OR/W OR/R W 49 FUEL STOP SOLENOID RELAY 7 PK/BK 1 OVER TEMP OR/R RELAY 4 RELAY 5 Y/BK RELAY 1 RELAY 2 WARNING LIGHT...

  • Page 59: Troubleshooting

    The following information may give you some hints in what to look for when attempting to solve a problem with the mower. If the problem cannot be easily solved, contact your EverRide dealer. SYMPTOM...
  • Page 60 51 - MOWER TROUBLESHOOTING GUIDE Mower deck not level. See cutting heights (page 25). Tires under inflated (12 p.s.i. rear and 20 p.s.i. front). Mower tires mashing grass. Too wet or lush to mow. Reverse direction and re-mow the area. Ground speed too fast.

  • Page 61: Power Unit Troubleshooting Guide

    53 - POWER UNIT TROUBLESHOOTING GUIDE SYMPTOM PROBLEM CORRECTION Engine Idling Poorly Injector nozzles adjusted incorrectly. Contact dealer. Engine Runs But Drive belt loose or broken. Tighten or replace the drive belt. Refill reservoir. Won’t Move Hydrostatic reservoir oil low. Pump bypass valve open.
  • Page 62 POWER UNIT TROUBLESHOOTING GUIDE - 54 SYMPTOM PROBLEM CORRECTION Engine Turns Over But No fuel or line plugged. Fill tank or replace line. Doesn’t Start Bad fuel solenoid. Contact dealer. Fuel valve turned off. Turn fuel valve on. Dirt in fuel filter. Replace fuel filter.

  • Page 63: Mower Assembly Instructions

    55 - MOWER ASSEMBLY INSTRUCTIONS SETUP INSTRUCTIONS Plug Harness Into the Bottom Of The Seat Mowers are shipped partially assembled. After uncrating the power unit and mower deck, initial setup is required. 1. Remove all packaging. If the seat was not installed at the factory, carefully set it aside for later installation.

  • Page 64: Radiator Assembly And Installation

    MOWER ASSEMBLY INSTRUCTIONS - 56 insert a pair of hose clamps over the hose ends BATTERY INSTALLATION and attach the RH upper radiator hose by sliding one end of the hose on the radiator outlet. Repeat The battery supplied with your mower is sealed, for the LH lower radiator hose.

  • Page 65: Attaching Rops To Mower

    57 - MOWER ASSEMBLY INSTRUCTIONS If your seat latch was not installed at the factory, Install the LH ROPS mount pocket (2) to the inside install the Hook Latch (5) by inserting a 3/8-16 x of the mainframe above the wheel motor, with the 1.25 Hex Bolt (10) through the Latch Bracket (6) pocket tipped outward at the top.

  • Page 66: Specifications

    59 - SPECIFICATIONS MODEL EZYN2048S or EZYN2052S Engine Yanmar 2V750-CVER Type V-Twin Liquid Cooled Displacement 45.7 cid (749 cc) Horsepower (Gross) 17.83 HP (13.33 kW) Maximum Torque 32.8 lb-ft (44.5 N-m) @ 3200 RPM Bore 3.07 in (78 mm) Stroke 3.09 in (78.4 mm) Crankcase Capacity 2.4 US qts (2.27 L) Dipstick Upper Limit /...

  • Page 67: Rops

    SPECIFICATIONS - 58 Dimensions Width 48.5 in (1232 mm) 53.6 in (1361 mm) Depth 4.1 - 5.6 in (104 - 140 mm) Steel Thickness Full 7 Gauge - Welded Construction Deck Lift Foot Operated HOC Adjustment Fingertip Control Dial Gauge Cutting Height (.25 in Increments) 1.5 - 5.5 in (38 - 140 mm) Mowing Blades...

  • Page 68: Parts Pages

    ROPS ENGINE COMPONENTS EverRide reserves the right to change, modify, or eliminate from time to time, for technical or other reasons, certain or all data, specifications, or equipment of the product, or the products themselves, without any liability or obligation.
  • Page 69 61 - MOWER DECK GROUP...
  • Page 70 59 - SPECIFICATIONS MOWER DECK GROUP - 62 ITEM PART NO DESCRIPTION 103906 WASHER, M14 X M40 X M4.5 FLAT Y 105546 BRG, SLV .753 X .878 X .750 135139 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y 140280 PULLEY, FLAT 6.00 X .635 W/BRG 160169 DECAL, WARNING - SHIELD...

  • Page 71: Handle & Hoc Assembly

    63 - HANDLE & HEIGHT OF CUT ASSEMBLY...
  • Page 72 HANDLE & HEIGHT OF CUT ASSEMBLY - 64 ITEM PART NO DESCRIPTION 192010 WLDT, UNIBODY HORNET DIESEL 130886 E-RING, .750 X .050 Y 130923 NUT, 10-24 KEPS Y 180231 DAMPNER, STEERING CONTROL 180897 FOAM, .125 X .750 X 4.00 191151 SPACER, .63 X .385 X 3.250 Y 103380 BEARING SLV, .377 X .503 X .375...

  • Page 73: Handle Controls/Pump Tensioner

    65 - HANDLE CONTROLS/PUMP TENSIONER Handle Control Pump Tensioner...
  • Page 74 HANDLE CONTROLS/PUMP TENSIONER - 66 Handle Control ITEM PART NO DESCRIPTION 191082 PLATE, STEERING CONTROL 964022 LOCKNUT, 3/8-16 CROWN Y 180961 WASHER, .400 X 1.27 X .062 NYLON 964003 NUT, 5/16-24 STD HEX GR5 Y 180606 BALL JOINT, RH 5/16 FMAL W/STD 191513 WLDT, RH STEERING CONTROL 191510...

  • Page 75: Linkage Components

    67 - LINKAGE COMPONENTS (ENGINE BED) �� � � � � �� � � � � � � �...
  • Page 76 HANDLE CONTROLS/PUMP TENSIONER - 66 LINKAGE COMPONENTS - 68 ITEM PART NO DESCRIPTION 192010 WLDT, UNIBODY HORNET DIESEL 180922 E-RING, 1.00 X .050 Y 180956 YOKE, 1/4-20 RH ADJUSTABLE 180957 SPRING, COM .784 X .092 X 1.50 191080 ROD, PUMP CONTROL HORNET 191103 MOTOR, PARKER TL195 WHEEL 191110...

  • Page 77: Clutch & Handle Assembly

    69 - CLUTCH & HANDLE ASSEMBLY Handle Sub Assembly...

  • Page 78: Battery Components

    71 - BATTERY COMPONENTS ITEM PART NO DESCRIPTION 967399 BOLT, 7/16-14 X 3.5 HEX 8 Y 192084 SUB ASSY RH HANDLE CONTROLS 192085 SUB ASSY LH HANDLE CONTROLS 180779 DECAL, BELT ROUTING - PUMPS 191048 PIN, MFG .750X5.38X4.88 XDRL Y 191203 WASHER, CLUTCH UNIVERSAL W/KEY 191265...
  • Page 79 CLUTCH & HANDLE ASSEMBLY - 70...

  • Page 80: Seat & Engine Guard Plate Assembly

    73 - SEAT & ENGINE GUARD PLATE ASSEMBLY ITEM PART NO DESCRIPTION 192010 WLDT, UNIBODY HORNET DIESEL 967133 BOLT, 1/2-20 X 1.00 LUG Y 130923 NUT, 10-24 KEPS Y 180390 BUMPER, RUBBER .625 X 1.50 DIA 968100 RIVET, 3/16 X .500 POP ST 180996 DECAL, DANGER - BATTERY 964048...
  • Page 81 BATTERY COMPONENTS - 72...
  • Page 82 75 - ELECTRICAL COMPONENTS ITEM PART NO DESCRIPTION 964048 LOCKNUT, 1/4-20 NYLOC Y 191511 WLDT, LH FRONT DECK LIFT 191512 WLDT, RH FRONT DECK LIFT 110330 PIN, CVS .500 X 1.25 X 1.02 Y 111886 P-CLIP, .500 INSULATED 135139 BOLT, 1/2 X 1.06 X 3/8-16 SLD 5 Y 191142 PLATE, ARM CONNECTOR LINK 191257...
  • Page 83 SEAT & ENGINE GUARD PLATE ASSEMBLY - 74 FUEL SO LENO ID 20 TIMER SEE YANMAR DEALER GLOW PLUG 21 TIMER SEE YANMAR DEALER SAFETY SWITC H (HANDLE) SAFETY SWITC H (HANDLE) VOLTAG E REG ULATO R SEEYANMAR DEALER BATTERY ENG INE SEE YAMAR DEALER...
  • Page 84 77 - FUEL COMPONENTS ITEM PART NO DESCRIPTION 102770 RELAY, ISO MINI ELEC. 136574 SWITCH, PTO ENGAGEMENT 180620 SWITCH, KEY - 3 POSITION 181074 SEAT SWITCH S/O 192183 ELEC, MALE BULLET 22-18 191216 CABLE, BATTERY - 35" POSITIVE 191227 CABLE, BATTERY - 35" GROUND 191256 SWITCH, PLUNGER DP - N.O.

  • Page 85: Electric Components

    ELECTRIC COMPONENTS- 76 DETAIL A SCALE 1 : 6...
  • Page 86 79 - HYDRAULIC COMPONENTS ITEM PART NO DESCRIPTION 130924 CLAMP, HOSE - 1/2" SPRING 967398 WASHER, .510 X 1.00 X .068 NYLON 164140 SPACER, Ø.500 X Ø.282 X .500 Y 180897 FOAM, .125 X .750 X 4.00 181023 SPACER, GAS TANK ATTACHMENT 181027 SPRING, COM .660 X .067 X .625 181208...

  • Page 87: Fuel Components

    FUEL COMPONENTS - 78...
  • Page 88 81 - RADIATOR ASSEMBLY COMPONENTS ITEM PART NO DESCRIPTION 180909 FILTER, 25 MICRON 181254 DECAL, HYDRAULIC OIL 191101 PUMP, HYDRO-GEAR LEFT HAND 191102 PUMP, HYDRO-GEAR RIGHT HAND 191618 SEAL KIT, HYDRO-GEAR PUMP 191103 WHEEL MOTOR, PARKER TL195 191619 SEAL KIT, PARKER WHEEL MOTOR 191616 TANK, HYDRAULIC S/O W/DECALS 191204...

  • Page 89: Hydraulic Components

    HYDRAULIC COMPONENTS - 80...
  • Page 90 81 - RADIATOR ASSEMBLY COMPONENTS ITEM PART NO DESCRIPTION 130924 CLAMP, HOSE - 1/2" SPRING 192037 HOSE, RADIATOR OVERFLOW 192039 HOSE, TOP RADIATOR 192040 BRACKET, RADIATOR 192041 BRACKET 2, RADIATOR SUPPLIED WITH 192018 192057 RADIATOR, YANMAR 192058 RUBBER MOUNT 192072 SHROUD, FAN RUBBER 192149 WLDT, RH SUPPORT...

  • Page 91: Front Wheel Assembly

    83 - FRONT WHEEL ASSEMBLY/REAR BRAKE COMPONENTS RADIATOR ASSEMBLY COMPONENTS - 82 FRONT WHEEL ASSEMBLY REAR BRAKE & HUB COMPONENTS �� � � � � �� � � � �� � �� �...

  • Page 92: Rear Brake Components

    FRONT WHEEL ASSEMBLY ITEM PART NO DESCRIPTION 191397 TUBE, RD 1.00X.500X4.76 191052 CAP, DUST 2.04 191100 WASHER, WAVE 1.0 SHAFT 1.25 BORE 149230 BRG, BALL .984 X 2.05 X .591 - 6205 191386 ASSY, TIRE & RIM 13X5-6 W/R BRG 192269 WLDT, FRONT AXLE 192272...

  • Page 93: Spindle Assembly

    85 - SPINDLE ASSEMBLY/AIR FILTER ASSEMBLY FRONT WHEEL ASSEMBLY/REAR BRAKE COMPONENTS - 84 SPINDLE ASSEMBLY AIR FILTER ASSEMBLY...
  • Page 94 SPINDLE ASSEMBLY ITEM PART NO DESCRIPTION 145561 BOLT, 7/16-20 X 1.22 SPC 5 180780 PULLEY, V-BELT 5.75X.750 52” 191115 PULLEY, V-BELT 4.50X.750 48” 191013 SPINDLE, MACHINED BALL BRG 191014 SHAFT, SPINDLE 149230 BRG, BALL M25XM52XM15 6205 103977 BRG, BALL M20XM52XM15 6304 964024 LOCKNUT, 3/4-16 CROWN 966045...

  • Page 95: Control Panel Assembly

    87 - CONTROL PANEL ASSEMBLY/ROPS SPINDLE ASSEMBLY/AIR FILTER ASSEMBLY - 86 CONTROL PANEL ASSEMBLY ROPS...

  • Page 96: Engine Components

    PART NO DESCRIPTION 130923 NUT, 10-24 KEPS Y 136574 SWITCH, PTO ENGAGEMENT 180620 SWITCH, KEY - 3 POSITION 181698 DECAL, CONTROL PANEL EVERRIDE-D 192059 LIGHT, AMBER WARNING 192069 LIGHT, RED WARNING 192070 HOURMETER, QUARTZ 191641 PLATE, CONTROL PANEL S/O 192137...
  • Page 97 CONTROL PANEL ASSEMBLY/ROPS - 88...
  • Page 98 ENGINE COMPONENTS - 90 ITEM PART NO DESCRIPTION 192018 ENGINE, YANMAR 20 HP 2V750-CVER 192179 SEAL, RUBBER .750 X 44 192222 PLATE, CLUTCH STOP 192223 WLDT, ENGINE MOUNTING PLATE 192225 WLDT, FAN SHROUD 192234 HOSE, AIR CLEANER 960024 BOLT, 5/16-18 X 1.25 HEX 5 Y 960701 WASHER, .313 REG FLAT Y 961283...
  • Page 99 91 - PARTS LIST PART NO PAGE ITEM PART NO PAGE ITEM 102770 180779 103380 180780 180897 103906 180897 103977 105546 180909 105546 180916 180922 105684 180927 110330 110580 180956 111886 180957 180961 130886 130923 180982 130923 180994 130923 180995 180996 130924 130924...
  • Page 100 PARTS LIST - 92 PART NO PAGE ITEM PART NO PAGE ITEM 191081 191256 191082 191257 191083 191261 191098 191265 191100 191295 191101 191298 191102 191347 191103 191347 191103 191355 191107 191369 191108 191370 191110 191374 191110 191378 191111 191381 191111 191386 191112...
  • Page 101 93 - PARTS LIST PART NO PAGE ITEM PART NO PAGE ITEM 191605 192072 191606 192076 191613 192084 191616 192085 191617 192094 191618 192095 191619 192104 191620 192107 191621 192107 191622 192110 191625 192111 191639 192112 191641 192113 191642 192120 191643 192120 191644...
  • Page 102 PARTS LIST - 94 PART NO PAGE ITEM PART NO PAGE ITEM 192162 356473 192163 473450 192164 959994 192179 959995 192183 959995 192183 960001 192186 960002 192186 960002 192191 960002 192195 960003 192196 960003 192199 960008 192202 960021 192203 960022 192204 960024 192209...
  • Page 103 95 - PARTS LIST PART NO PAGE ITEM PART NO PAGE ITEM 960163 961553 960502 961602 960502 961603 960502 961701 960504 961701 960504 961701 960505 962020 960530 962020 960601 962038 960602 962200 960604 963019 960605 963020 960700 963051 960700 963074 960700 963074 960700...
  • Page 104 PARTS LIST - 96 PART NO PAGE ITEM PART NO PAGE ITEM 964022 967343 964022 967350 964022 967354 964022 967357 964022 967358 964022 967392 964022 967393 964024 967397 964025 967398 964025 967398 964025 967399 964031 967403 964044 968088 964047 968100 964048 964048 964048...
  • Page 105 97 - NOTES...
  • Page 106 NOTES- 98...

  • Page 107: Maintenance Records

    99 - MAINTENANCE RECORDS Record dates of the services as they are performed for easy reference. Oil Filter and Air Cleaner Element Engine Oil Change Lubricate Machine Clean or Replace 192016 04/12/06...
  • Page 110 FORM 192016 4/11/06 ® 2100 J Street Auburn, NE 68305 www.EverRide.com...

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