EverRide Wasp Operator's & Parts Manual

Walk behind mower
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TO OUR CUSTOMER:
Thank you for purchasing an EverRide Wasp Walk Behind Mower. We believe that
you have exercised excellent judgment in your selection. The Wasp has been designed to
give you many years of satisfactory service. Successful operation and long life depends
on proper maintenance and correct operating techniques.
Before you received your unit, the dealer has performed a pre-delivery inspection.
The dealer will discuss with you the features, operation and maintenance requirements.
Your dealer will always be there to help you any time you need assistance or need
equipment related to the use of your EverRide mower.
We recommend that you carefully read this entire manual before operating the unit.
This operator's manual has been printed to provide you with safe operating techniques,
proper maintenance procedures, correct assembly, and parts identifi cation on your
EverRideWalk Behind Mower. Keep this manual handy for future reference.
Should any assistance be needed in understanding any section of this manual,
contact your EverRide products dealer.
EverRide reserves the right to make changes or add improvements to its products without incurring
any obligation to make such changes to products manufactured previously. EverRide, or its dealers,
accept no responsibility for variations which may be evident in the actual specifi cations of its products
and the statements and descriptions contained in the publication.
© 2005
Auburn Consolidated
Industries, Inc.

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Summary of Contents for EverRide Wasp

  • Page 1 Thank you for purchasing an EverRide Wasp Walk Behind Mower. We believe that you have exercised excellent judgment in your selection. The Wasp has been designed to give you many years of satisfactory service. Successful operation and long life depends on proper maintenance and correct operating techniques.
  • Page 2 EverRide Au- grade any mower, previously sold or manufactured. thorized Servicing Dealer without charge for parts and labor...
  • Page 3: Table Of Contents

    CONTENTS EverRide Wasp Operator’s & Parts Manual CONTENTS SAFETY INTRODUCTION IDENTIFICATION MODEL/SERIAL NUMBERS SPECIFICATIONS ASSEMBLY INSTRUCTIONS FINAL CHECK/ADJUSTMENT BEFORE OPERATING HEIGHT ADJUSTMENT LUBRICATION/MAINTENANCE LUBRICATION MAINTENANCE SAFETY DECALS WIRING SCHEMATIC TORQUE CHART PARTS PAGES 32” FRONT DECK ASSEMBLY 36” FRONT DECK ASSEMBLY 48”...
  • Page 4: Safety

    IDENTIFICATION Your mower is only as safe as the operator! Operator carelessness or error may result in serious bodily injury. Improper maintenance of the machine may also result in injury. Please read and follow these instructions on Safe Operation and be certain that anyone using this mower fully understands and follows these instructions.
  • Page 5: Introduction

    The information in this publication describes the operation, maintenance and servicing of the EverRide Wasp mowers. Every effort has been made to provide correct and concise information to you, the operator, as available at date of book publication. Your EverRide dealer is available should items in this book or details of your machine not be understood.
  • Page 6: Identification

    The engine serial number is Model / Serial Numbers located at the bottom of the same decal. Each EverRide Wasp mower is identifi ed by means of NOTE: Reference to left-hand and right-hand, model and serial numbers. As a further identifi cation,...
  • Page 7: Specifications

    SPECIFICATIONS/ASSEMBLY INSTRUCTIONS SPECIFICATIONS Belt Tension Guide Defl ection Measured With 12 lbs. of Force Belt Inch Defl ection How to Adjust Engine to Deck 1/2” Turnbuckle at Idler Transmission Belt 1/2” Sliding Idler Right Blade Drive Belt 1/2” Threaded Rod to Idler (48”,52”, And 60”...
  • Page 8: Final Check/Adjustment

    ASSEMBLY INSTRUCTIONS/FINAL CHECK/ADJUSTMENT Assembly Instructions Using drive rods provided, turn them into the 5/16” swivel located in the left and right hand idler engagement bracket. Adjust the rods so that there is approximately 1/4” to 3/8” between the rod and the bottom of the thumb latch.
  • Page 9: Before Operating

    BEFORE OPERATING Before Operating Know your machine top to bottom. 11. This unit is equipped with “Operator Presence Controls” on the upper handle. When Make certain all safety standards and the operator leaves the operator position instructions have been fully read and removing both hands from the “Operator understood.
  • Page 10: Height Adjustment

    HEIGHT ADJUSTMENT/LUBRICATION / MAINTENANCE HEIGHT ADJUSTMENT REAR DECK MOUNT IN HIGHEST POSITION REAR DECK MOUNT IN LOWEST POSITION (5) spacers on top of caster arm = 1 1/2” to 2 3/4” (5) spacers on top of caster arm = 1 7/8” to 3 1/8” (4) spacers on top of caster arm = 1 3/4”...
  • Page 11: Maintenance

    LUBRICATION / MAINTENANCE LUBRICATION / MAINTENANCE NOTE: The Peerless Transmission is “LIFETIME LUBRICATED”. If service is required, contact an authorized Peerless Dealer or Repair Center. MAINTENANCE Engine: For complete maintenance and operating information for your engine, please refer to your engine operating and maintenance manual provided by the engine manufacturer.
  • Page 12: Safety Decals

    10 - SAFETY DECALS SAFETY DECALS DANGER DANGER TO AVOID SERIOUS INJURY FROM THROWN OBJECTS OR BLADE CONTACT TO AVOID SERIOUS INJURY FROM THROWN OBJECTS OR BLADE CONTACT DO NOT STAND NEAR MACHINE DO NOT STAND NEAR MACHINE WHEN IN OPERATION WHEN IN OPERATION DO NOT OPERATE MOWER WITHOUT DO NOT OPERATE MOWER WITHOUT...
  • Page 13: Wiring Schematic

    WIRING DIAGRAM - 11 PART #: E363371 PART #: E363371 WIRE HARNESS FOR WKW1332; 13 HP KAWASAKI WIRE HARNESS FOR WKW1332; 13 HP KAWASAKI WIRE HARNESS FOR WKW1536; 15 HP KAWASAKI WIRE HARNESS FOR WKW1536; 15 HP KAWASAKI WIRE HARNESS FOR WKW1548; 15 HP KAWASAKI WIRE HARNESS FOR WKW1548;...
  • Page 14: Torque Chart

    12 - BOLT TORQUE CHART FASTENER TORQUES Mounting bolts and fasteners may tend to work loose during operation due to vibration or stress. A visual check of the complete mower should be made daily. All fasteners should be checked for cor- rect retention torque, weekly, and more often if the unit is being operated in rough areas.
  • Page 15 NOTES - 13...
  • Page 16: Parts Pages

    14 - 32” Front Deck Assembly...
  • Page 17 32” Front Deck Assembly - 15 ITEM PART NO. DESCRIPTION E103027 3/8" WING NUT 960702 3/8" STD. FLAT WASHER 170131 ASSY, SHIELD 32 W/DECAL S/O E363165 HAIRPIN COTTER E363192 LARGE YOKE E363196 CLEVIS PIN E323002 BLADE DRIVE LINKAGE E109014 SHOULDER BOLT E363240 SHOULDER SPACER E363085...
  • Page 18 16 - 32” Front Deck Assembly...
  • Page 19 - 17 32” Front Deck Assembly ITEM PART NO. DESCRIPTION 960023 5/16" X 1" HEX BOLT 170120 ASSY, DECK 32 W/DECALS S/O E109014 SHOULDER BOLT E323029 SQUARE BUMPER 960026 5/16" X 1 3/4" HEX BOLT 960046 3/8" X 1" HEX BOLT 170122 ASSY, DEF.
  • Page 20: 36" Front Deck Assembly

    18 - 36” Front Deck Assembly...
  • Page 21 - 19 36” Front Deck Assembly ITEM # PART NO. DESCRIPTION E103027 3/8" WING NUT 960702 3/8" STD. FLAT WASHER 170139 ASSY, SHIELD 36 W/DECAL S/O E363165 HAIRPIN COTTER E363192 LARGE YOKE E363196 CLEVIS PIN E363194 BLADE DRIVE LINKAGE E109014 SHOULDER BOLT E363240 SHOULDER SPACER...
  • Page 22 20 - 36” Front Deck Assembly...
  • Page 23 - 21 36” Front Deck Assembly ITEM # PART NO. DESCRIPTION 960603 7/16" LOCK WASHER 960024 5/16" X 1 1/4" HEX BOLT 960023 5/16" X 1" HEX BOLT 170125 ASSY, DECK 36 W/DECALS S/O E109014 SHOULDER BOLT E363304 SQUARE BUMPER 960026 5/16"...
  • Page 24: 48" Front Deck Assembly

    22 - 48” Front Deck Assembly 6 2 *...
  • Page 25 - 23 48” Front Deck Assembly ITEM # PART NO. DESCRIPTION E103027 3/8" WING NUT 960702 3/8" STD. FLAT WASHER 170144 ASSY, SHIELD 48 W/DECAL S/O E363165 HAIRPIN COTTER E363192 LARGE YOKE E363196 CLEVIS PIN E483028 BLADE DRIVE LINKAGE E109014 SHOULDER BOLT E363240 SHOULDER SPACER...
  • Page 26 24 - 48” Front Deck Assembly 6 2 *...
  • Page 27 48” Front Deck Assembly - 25 ITEM # PART NO. DESCRIPTION E483003 BELT TENSION ROD E483017 RIGHT HAND IDLER SPACER E483019 RIGHT HAND IDLER WASHER E483031 RIGHT HAND BLADE BELT 960079 7/16" X 1" HEX BOLT 960603 7/16" LOCK WASHER 170126 ASSY, DEF.
  • Page 28: Rear Deck Assembly

    Rear Deck Assembly 26 - 6 5 6 6...
  • Page 29 Rear Deck Assembly - 27 ITEM # PART NO. DESCRIPTION E363312 MATCH SET DRIVE BELT E103293 5/16"-18 X 3/8" SET SCREW E363137 2-GROOVE SHEAVE E363087 TRANSMISSION SHAFT SPACER E363292 2-BOLT FLANGE BEARING 960046 3/8" X 1" HEX BOLT 964019 5/16" WHIZLOCK NUT E108508 SNAP RING 968087...
  • Page 30 28 - Rear Deck Assembly 6 5 6 6...
  • Page 31 Rear Deck Assembly - 29 ITEM # PART NO. DESCRIPTION E362031 BELT GUIDE BRKT (32" AND 36") E482003 BELT GUIDE BRKT (48") E363169 SMALL IDLER 960702 3/8" STD FLAT WASHER E363220 TRANSMISSION SHEAVE E107262 KEY 1/4" SQ. X 2 1/2" E363119 PULLEY(TO TRANSMISSION) E363124...
  • Page 32: Handle Assembly

    30 - Handle Assembly 2 9 3 2 4 1 8 0...
  • Page 33 - 31 Handle Assembly ITEM # PART NO. DESCRIPTION E603060 RUN STOP SWITCH E362051 RIGHT HAND O.P.C. LEVER E103292 1/4"-28 X 1/4" SET SCREW E363157 CONNECTING ROD E362053 LEFT HAND O.P.C. LEVER E363155 O.P.C. SPRING E363022 ADJUSTMENT LEVER GRIP E362058 ENGAGEMENT LEVER W/GRIP 968087 3/8"...
  • Page 34 32 - Handle Assembly 2 9 3 2 4 1 8 0...
  • Page 35 Handle Assembly - 33 ITEM # PART NO. DESCRIPTION 964013 #10-24 NYLOC HEX NUT E363371 WIRE HARNESS E363360 TANK SADDLE 967222 #10-24 X 5/8" PANHEAD SCREW E363198 DRIVE ROD E363029 .312 SWIVEL 170143 ASSY, FENDER LH W/DECAL S/O 170142 ASSY, FENDER RH W/DECAL S/O 960118 1/2"...
  • Page 36 34 - Handle Assembly 2 9 3 2 4 1 8 0...
  • Page 37 - 35 Handle Assembly ITEM # PART NO. DESCRIPTION E363368 FUEL TANK BELT E104761 LEFT HAND NUT E363370 O-RING E583194 FUEL CAP 170128 ASSY, SHIFT GUIDE W/DECAL S/O 963095 1/4" X 3/4" CARRIAGE BOLT E363201 FUEL TANK PAD E101295 #10 X 1 1/2" SLTD. MACH. SCREW E363352 THROTTLE CONTROL E363159...
  • Page 38: Caster Assembly

    36 - Caster Assembly...
  • Page 39 Caster Assembly - 37 ITEM # PART NO. DESCRIPTION E363006 CASTER SPACER E104259 1/2"-13 NYLOC NUT E492024 CASTER SUPPORT W/BUSHINGS E111001 GREASE ZERK E363007 FLANGE BEARING E109020 QUICK PIN E492015 YOKE STRUT E363307 AXLE TUBE E423201 END CAP E423200 ROLLER BEARING E111005 GREASE ZERK E363260...
  • Page 40 38 - Belt Drive Walk Behind Decals DANGER DANGER WARNING WARNING TO AVOID SERIOUS INJURY FROM THROWN OBJECTS OR BLADE CONTACT TO AVOID SERIOUS INJURY FROM THROWN OBJECTS OR BLADE CONTACT DO NOT STAND NEAR MACHINE DO NOT STAND NEAR MACHINE Shield Missing.
  • Page 41: Decals

    ITEM # PART NO. DESCRIPTION 160173 Decal, Danger Chute 160169 Decal, Shield Missing 170134 Decal, 32 170138 Decal, 36 170145 DECAL, WASP 170146 Decal, EverRide 181000 Decal, EverRide 11" 191369 Decal, 48 E363037 Cutter Blade Label E363039 Throttle Decal E363289...
  • Page 42 40 - PARTS LIST PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM 105684 960024 960701 160169 960024 960701 160173 960026 960702 170120 960026 960702 170121 960026 960702 170122 960046 960702 170122 960046 960702 170124 960046 960702 170125 960046 963095...
  • Page 43 PARTS LIST - 41 PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM E103027 E111005 E363029 E103292 E322019 E363029 E103293 E322019 E363032 E104251 E322019 E363037 E104259 E322019 E363038 E104259 E323002 E363039 E104511 E323003 E363067 E104511 E323025 E363069 E104511 E323029 E363073...
  • Page 44 42 - PARTS LIST PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM E363304 E363124 E363196 E363307 E363128 E363196 E363312 E363135 E363196 E363350 E363137 E363198 E363350 E363142 E363201 E363350 E363144 E363207 E363352 E363145 E363208 E363353 E363148 E363210 E363355 E363150 E363212...
  • Page 45 PARTS LIST - 43 PART NO. PAGE ITEM E483019 E483025 E483028 E483030 E483031 E483035 E483035 E483043 E491007 E491008 E491009 E492015 E492023 E492024 E492025 E493010 E493011 E493012 E493015 E493016 E523018 E523320 E583107 E583108 E583108 E583108 E583110 E583112 E583112 E583112 E583113 E583113 E583113 E583194 E603032...
  • Page 46 44 - NOTES 170147 8/05...

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