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Operating and Installation Instructions - MakroPro 100, MakroPro Alu 100 - installation type STL HL
IMPORTANT INFORMATION
Please read these instructions carefully and follow the guidelines. You will
find here essential information, which guarantees safe installation and use
as well as proper maintenance of the sectional gate MAKROPRO 100.
Please protect these instructions from damage and store them carefully.
EXPLANATIONS OF SYMBOLS
Numbers shown in fig. 1 correspond directly to numbers of drawings
included in these instructions.
A1 - gate leaf
A2 - vertical guide assembly L
A3 - vertical guide assembly P
A4 - guide coupler
A5 - console
A6 - line drum
A7 - drive shaft
A8 - carrier
A9 - side gasket
A10 - upper hinge
A11 - side hinge
A12 - protection from cable breaking
A13 - lock/bolt
A14 - bottom gasket
A15 - middle hinge
H
- opening height
o
S
- opening width
o
S
- custom order width
z
N
- lintel
E
- garage depth
W1 - side space L
W2 - side space P
L
- cable length (specified in the guarantee certificate)
(drawing number) a
- refers to installation of the gate with bolt
- refers to installation of the gate with lock
(drawing number) b
Design and specification are subject to change
(resulting from technological progress) without notice.
1. DESIGN CHARACTERISTICS & TECHNICAL SPECIFICATION
We offer as a standard MAKROPRO 100 series sectional gates designed
for mounting in door-way dimensions as indicated by the hatched area
on fig 2. Gates outside of the dimensional range specified below can be
made after prior arrangement made with WIŚNIOWSKI.
As a standard MakroPro 100 gates are made as industrial type gates.
Gates higher than 2100 [mm] and up to 5000 [mm] in width can
be equipped with pass door opening to the outside. Gates with a width up
to 5500 [mm] can be provided with glazed sections, maximum number
of windows is given in the price list.
Sectional gates MAKROPRO 100 are made from steel panels filled with
polyurethane foam. As a standard the gates are provided with devices
protecting the gate leaf from falling down in case of breaking of the cables,
holding the gate leaf. In case of failure this device blocks the leaf in safe
position.
2. APPLICATION AND FUNCTION
Sectional gates MakroPro 100 are external building partition used
for closing garage and technical rooms, industrial facilities, in halls and
storage houses. When in closed position they make a tight vertical
partition of rooms, and when being opened allow taking in or out vehicles
or industrial equipment. Due to corrosion protection applied the
gates may be used for their intended purpose, in environments with
corrosion category C1, C2 and C3 according to PN-EN ISO 12944-2 and
PN-EN ISO 14713.
3. SAFETY RECOMMENDATIONS
Before attempting to install and operate the door you must carefully read
and understand the guidelines provided in these instructions. Following
the gate installation and operation guidelines will ensure its correct
installation and provide long and trouble-free service. All operations
connected with installation of the gate should be carried out following the
steps described.
2
4. REQUIRED INSTALLATION CONDITIONS
The gate should be used and operated according to its design purpose.
Selection and use of gates in building applications should be based on the
technical documentation of the building, drawn according to the Building
Law, binding standards ad other provisions - in particular according with
the decree of the Minister of Infrastructure dated 12th of April 2002
regarding technical criteria for buildings and building locations (Journal
of Law, No. 75, pos. 690 with later amendments). Sectional gates
MakroPro 100 can be mounted into reinforced concrete walls, walls made
of bricks or steel frameworks. The room intended for gate installation
should be fully finished (plastered walls, finished flooring), the walls must
not show flaws in completion of the job (fig. 4). The room should be free
from any chemical substances harmful to varnish coating. The floor around
the bottom washer should be leveled and made in such a way
to ensure free water removal. For proper installation of the gate
you need lintel N to mount the guides and drive, and side space
W1 and W2, with the minimal width required to install the gate shown
on fig 5.1 and 5.2. Correct measurement of lintel height and width of side
space is shown on fig 5.
5. INSTALLATION
Correct functioning of the gate depends to a great extent on its proper
installation. The manufacturer may, if optionally ordered by the
Client, install the gate or recommends authorized installation performers.
Should the user choose to install the gate by himself, he must ensure that
the guidelines contained in this manual are observed, to avoid incorrect
functioning of the gate, its premature wear and voiding guarantee claims.
Installation must be performed in accordance with binding standards
and provisions and relevant design documentation.
5.1. Installation sequence
1. Screw down consoles to vertical guides (fig. 8).
2. Push the guides against the wall and face them with the opening
and set precise spacing of the consoles by means of clamping channel
fixing it temporarily to consoles (fig. 9).
3. Check spacing of consoles as shown on fig. 7.
4. Move the guides and consoles aside, mark off mounting holes
in the wall (fig. 10) and fit the plugs of wall fixing into drilled holes
(fig. 10-13).
5. Fix the vertical guides to the wall (fig. 12-13), optionally bracing L
section can be used (fig. 14).
6. Unscrew clamping channel from the consoles (fig. 15).
7. Remove the consoles from the vertical guides (fig. 15.3) and fix them
(movably) by means of assembly tacks to horizontal guides (fig. 16).
8. Put the horizontal guide with the console to the opening, face it with
the vertical guide and tighten with screws (fig. 16.5-16.7).
9. Push the consoles against the wall and screw down permanently to the
horizontal guides and to the wall (fig. 16.9-16.11).
10. Check the diagonals of the mounted guides (fig. 17).
11. Fix the horizontal guides to the ceiling using assembly hangers
(fig. 18).
12. Install the bumper to the horizontal guides (fig. 23).
13. Fit the clamping cross-bar to the horizontal guides (fig. 24).
14. Mount the drive shaft and lubricate the bearings with grease
(servomotor SI 55 - fig. 27-29, servomotor SI 17, SI 25, SI 40 - fig. 34).
15. Mount the gate drive - slide the key on the shaft, slide over the
servomotor (SI 55 - fig. 30, SI 17, SI 25, SI 40 - fig. 35) and secure
it with a ring (SI 55 - fig. 33, SI 17, SI 25, SI 40 - fig. 37).
16. Mount the cable (fig. 41).
17. Wind the cable on the drum (after winding three turns cut-off the
remaining cable, and protect its end from unwinding) (fig. 38)
- tighten firmly the plates securing the cable.
18. Mount the gate leaf (fig. 39-48).
19. In order to ensure proper gap between the panels during installation
of the panels use cardboard templates with a thickness of approx.
2 [mm], which should be placed between the panels near each hinge.
(fig. 42). The cardboards should be removed during opening
of the gate, when the panels are bent to each other (fig. 51.1).
To avoid damage and facilitate inspection (if brake
is activated) do not remove tape from the knife when
protecting from cable break.
20. Install the bolt/lock (fig. 49).
P
Operating and Maintenance Manual
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