Atlas 800 Operating Instructions Manual
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Atlas 800 Operating Instructions Manual

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Operating instructiOns

MOdels 800, 801, 802,
803, 804, 805, 806 & 808
MOdels 901, 902 & 903
MOdels 911, 912 & 913

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Summary of Contents for Atlas 800

  • Page 1: Operating Instructions

    Operating instructiOns MOdels 800, 801, 802, 803, 804, 805, 806 & 808 MOdels 901, 902 & 903 MOdels 911, 912 & 913...

  • Page 2: Main Components

    MAIN COMPONENTS (Figure 1) MAIN COMPONENTS A. Socket head cap screw (pull-up stud) B. Anvil C. Trigger Position ‘F’ Forward Rotation Position ‘R’ Reverse Rotation D. Air line connector © Copyright 2009 PennEngineering • www.pemnet.com...

  • Page 3: Technical Data

    GENERAL NOTES AND TECHNICAL DATA GENERAL NOTES: The model 801, 802, 803, 804 and 806 pneumatic tools are designed to provide a user friendly, light weight, quiet, fast and powerful threaded insert installation tool. They are designed to provide long life and trouble free service. Filter regulator oil Schrader Bellows Model No.

  • Page 4: General Operating Instructions

    GENERAL OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS: With the tool disconnected from the airline, check to see that the socket head cap screw extends beyond the face of the anvil far enough to allow at least one thread of the screw to extend beyond the end of the insert. If the screw is not long enough, measure what is required and get a socket head cap screw that is long enough.
  • Page 5 OPERATING INSTRUCTIONS FOR MODEL 806 OPERATING INSTRUCTIONS FOR MODEL 806: 600 RPM Pneumatic spin/spin tool with internal clutch, capable of installing thread sizes of M4-M6, 632-1/4. With the tool disconnected from the airline, check to see that the socket head cap screw extends beyond the face of the anvil far enough to allow at least one thread of the screw to extend beyond the end of the insert.

  • Page 6: Preventive Maintenance

    Droppings or dragging these tools, could cause damage to inner mechanism. If at any time, you have any difficult with the operation or maintenance of this tool, feel free to call collect. Atlas Customer Service: (215) 766-5987 877-682-2505 Toll Free: E-mail: atlas@pemnet.com...
  • Page 7 11. How do I send my tool in for repairs? You should call your supplier to let them know that you have a tool or part that needs to be returned to Atlas™ for repairs. Then you or the supplier can call us for a Repair Order number for tracking the tool as it comes in for repair.
  • Page 8 MODEL 801 / 802 SPECIFICATIONS FREE SPEED: 3000 (RPM) 801 ONLY FREE SPEED: 1500 (RPM) 802 ONLY AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5CFM THREAD SIZE: M3, M4 HOSE SIZE: 3/8” (9.5 MM) 801: 4-40, 6-32, 8-32 3MM, 4MM 802: #1024, 1032, 5MM PennEngineering •...
  • Page 9 MODEL 801 / 802 ExPLODE NO. DESCRIPTION ATLAS P/N qTy. Air Inlet SPN-00001 Exhaust diffuser SPN-00002 Handle Assembly SPN-00003 Roll Pin ø3 X 28 (MM) SPN-00004 Trigger SPN-00005 Gasket SPN-00040 Ball Bearing (696z) SPN-0006 Rear End Plate SPN-0007 Rotor 67...
  • Page 10 MODEL 803 / 804 SPECIFICATIONS FREE SPEED: 600/400 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: M8, M10 HOSE SIZE: 3/8” (9.5 MM) 803: 2520, 2528, 6MM 804: 3118, 3124, 3716, 3718 8MM, 10MM PennEngineering •...
  • Page 11 MODEL 803 / 804 ExPLODE NO. DESCRIPTION ATLAS P/N qTy. Air Inlet SPN-00001 Exhaust diffuser SPN-00002 Handle Assembly SPN-00003 Roll Pin ø3 X 28 (MM) SPN-00004 Trigger SPN-00005 Gasket SPN-00040 Ball Bearing (696z) SPN-00006 Rear Plate SPN-00007 Sun Gear (#803 only)
  • Page 12 MODEL 805 SPECIFICATIONS FREE SPEED: 900 (RPM) 805 ONLY AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5CFM THREAD SIZE: M3, M4 HOSE SIZE: 3/8” (9.5 MM) 805: 1/4-20, 1/4-28, M6 PennEngineering • www.pemnet.com...
  • Page 13 MODEL 805 ExPLODE NO. DESCRIPTION ATLAS P/N qTy. Air Inlet SPN-00001 Exhaust Diffuser SPN-00002 Handle Assembly SPN-00003 Handle Extension SPN-00034 Roll Pin ø3 X 28 (MM) SPN-00004 Trigger SPN-00005 Ball Bearing (696z) SPN-00006 Gasket SPN-00040 Rear End Plate SPN-00007 Rotor 6T...
  • Page 14 MODEL 806 SPECIFICATIONS FREE SPEED: 600 (RPM) AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5CFM THREAD SIZE: #4-40 - 3/8” HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 15 MODEL 806 PART NO. DESCRIPTION qTy. 806-1 Air Inlet 806-2 Exhaust Diffuser 806-3 Handle Assembly 806-4 806-5 Trigger 806-6A Gasket 806-6 Ball Bearing (696) 806-7 Rear Plate (SPN-00007) 806-8 Rotor Blade (SPN-00009) 806-9 Rotor 806-9A Planet Gear 806-10 Cylinder 806-11 Front End Plate (SPN-00054) 806-12 Ball Bearing (626)
  • Page 16 MODEL 808 SPECIFICATIONS FREE SPEED: 275 (RPM) AIR PRESSURE: 90 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: 1/2”, M12 HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 17 MODEL 808 ExPLODE NO. DESCRIPTION ATLAS P/N qTy. Air Inlet SPN-00001 Exhaust diffuser SPN-00002 Handle Assembly SPN-00003 Handle Extension SPN-00034 Roll Pin ø3 X 28 (MM) SPN-00004 Trigger SPN-00005 Ball Bearing (696z) SPN-00006 Gasket SPN-00040 Rear End Plate SPN-00007 Rotor 6t (Long)
  • Page 18 MODEL 901 SPECIFICATIONS FREE SPEED: 3000 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: #4/3MM thru #8/4MM HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 19 MODEL 901 ExPLODE NO. DESCRIPTION ATLAS P/N qTy. Motor Housing SPN-00150 Inlet Bushing SPN-00001 Stop Ring SPN-00151 Deflector SPN-00152 Housing Cap SPN-00153 Screw SPN-00154 Screw Pin SPN-00155 Lever SPN-00156 Gasket SPN-00157 Valve Screw SPN-00158 “O”-Ring SPN-00159 Reverse Retainer SPN-00160 Valve Spring...
  • Page 20 MODEL 902 SPECIFICATIONS FREE SPEED: 1500 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: #10/5MM thru 1/4” /6MM HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 21 MODEL 902 NO. PART NO. DESCRIPTION PART NO. qTy. Motor Housing SPN-00150 Inlet Bushing SPN-00001 Stop Ring SPN-00151 Deflector SPN-00152 Housing Cap SPN-00153 Screw SPN-00154 Screw Pin SPN-00155 Lever SPN-00156 Gasket SPN-00157 Valve Screw SPN-00158 “O”-Ring SPN-00159 Reverse Retainer SPN-00160 Valve Spring SPN-00161 Throttle Valve...
  • Page 22 MODEL 903 SPECIFICATIONS FREE SPEED: 600 (RPM) AIR PRESSURE: 90-110 PSI AIR INLET: 1/4” (NPT) AIR CONSUMPTION: 5 CFM THREAD SIZE: 5/16” / 8MM HOSE SIZE: 3/8” (9.5 MM) PennEngineering • www.pemnet.com...
  • Page 23 MODEL 903 ExPLODE NO. DESCRIPTION PART NO. qTy. Motor Housing SPN-00150 Inlet Bushing SPN-00001 Stop Ring SPN-00151 Deflector SPN-00152 Housing Cap SPN-00153 Screw SPN-00154 Screw Pin SPN-00155 Lever SPN-00156 Gasket SPN-00157 Valve Screw SPN-00158 “O”-Ring SPN-00159 Reverse Retainer SPN-00160 Valve Spring SPN-00161 Throttle Valve SPN-00162...
  • Page 24 MODELS 911, 912 & 913 PART NO. DESCRIPTION qTy. PART NO. DESCRIPTION qTy. 913-1 MOTOR HOUSING 912-33 GEAR CAGE 913-2 AIR INLET 913-33 GEAR CAGE 913-3 RETAINER RING 913-34 SUN GEAR (12T) 913-4 DEFLECTOR 911-35 INTERNAL GEAR 913-5A SILENCER 912-35 INTERNAL GEAR 913-7 LEVER PIN...

  • Page 25: Nose Assembly

    NOSE ASSEMBLy DRIVER ( A ) SOCKET HEAD CAB SCREW ( B ) WASHER BEARING WASHER NOSE ( D ) ( C ) BEARING SET PNEUMATIC INSTALLATION TOOL NOSE ASSEMBLy #4-3MM THROUGH 3/8-10MM Complete Thread Size Nose Piece Assembly 4-40 AENP-440 AEHD-4 AESH-440-150...
  • Page 26 NOSE ASSEMBLy SPN-00050 NOSE PIECE CONFIGURATIONS SEE CHART PNEUMATIC INSTALLATION TOOL NOSE ASSEMBLy ½, 12MM Complete Thread Size Nose Piece Assembly 1/2-13 AENP-5013 AEHD-50 AESH-5013-225 AEPB-50 ANSS-50 1/2-20 AENP-5020 AEHD-50 AESH-5020-225 AEPB-50 ANSS-50 AENP-M12 AEHD-M12 AESH-M12-175 AEPB-M12 ANSS-M12 PennEngineering • www.pemnet.com...
  • Page 27 STUD SERIES NOSE ASSEMBLy ASSEMBLY DRIVER ( A ) BEARING SET ( B ) ANVIL ( C ) Assembly AESNP-632 AESD-632 AEPB-31 AESA-6 AESNP-832 AESD-832 AEPB-31 AESA-8 AESNP-1024 AESD-1024 AEPB-37 AESA-10 AESNP-1032 AESD-1032 AEPB-37 AESA-10 AESNP-2520 AESD-2520 AEPB-37 AESA-25 AESNP-3118 AESD-3118 AEPB-100 AESA-37...
  • Page 28 AESNP-M10 NOTE: The air supplied to the 800 and 900 series tools should be dry and free of contamination to prevent premature wear and tear of the internal components. We suggest use of a filter, pressure regulator, and oiler system to be located in close proximity to the tool. All available thread sizes may not be listed. Contact us for availability. Optional mandrel lengths are also available for all product families.

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