Jacobsen 63280 PGM 22 InCommand Technical Manual
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Jacobsen 63280 PGM 22 InCommand Technical Manual

Jacobsen 63280 PGM 22 InCommand Technical Manual

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Technical Manual
PGM 22
InCommand
63280 – PGM 22, 11 Blade Reel
63286 – PGM 22, 15 Blade Reel
WARNING: If incorrectly used this machine can cause severe
injury. Those who use and maintain this machine should be
trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate,
adjust or service the machine.
GB
RJL 100 August 2014
United
Kingdom
™
WARNING
4131595-GB-Rev A
When Performance Matters.
™

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Summary of Contents for Jacobsen 63280 PGM 22 InCommand

  • Page 1 4131595-GB-Rev A Technical Manual PGM 22 ™ InCommand 63280 – PGM 22, 11 Blade Reel 63286 – PGM 22, 15 Blade Reel WARNING WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust or service the machine.

  • Page 2: Service Parts

    Jacobsen Dealer. Suggested Stocking Guide To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 3: Table Of Contents

    Table of Contents Safety Adjustments 1.1How to Operate Safely ..........4 General .............. 24 Important Safety Notes .........7 Reel-To-Bedknife ..........24 Specifications Bedknife .............25 Product Identification..........8 Brake ..............25 Engine ..............8 Cutting Height ............26 Handle ..............26 Mower ..............8 Traction and Differential ........8 Torque Specification ..........27 Weight ..............9 Maintenance...

  • Page 4: How To Operate Safely

    Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Jacobsen. SAFE OPERATION Inspect the mower before you operate the mower.

  • Page 5: Maintenance And Storage

    SAFETY Do not use on the slopes greater than the safe Decrease the throttle setting before you stop the slope limit for the equipment. engine. To guard against over turning or loss of control: Do not use this equipment for uses that the mower was not made for.
  • Page 6 Replace worn or damaged parts for safety. Replace damaged or worn decals. Only use parts, accessories attachments approved Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area. Disconnect the battery and controller connectors...

  • Page 7: Safety

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 8: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION_________________________________________________ 63280..22 in., (55.9 cm) 11 Blade Professional attached to the right side frame. Always provide the serial number of the unit when ordering Greens Mower with InCommand™ control replacement parts or requesting service information. 4.0 H.P. gasoline engine (Honda), system, Operator Presence Control, grass catcher, brakes, and kickstand.

  • Page 9: Weight

    ACCESSORIES____________________________________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Accessories Solid Roller PGM MagKnife Conversion Kit ......4131020 Solid tube Roller with Scraper.........68641...

  • Page 10: Declaration Of Conformity

    Uzņēmuma nosaukums un pilna ražotāja adrese ▪ Verslo pavadinimas ir pilnas gamintojo adresas ▪ Isem kummerċjali u indirizz sħiħ tal-fabbrikant ▪ Jacobsen, A Textron Company Nazwa firmy i pełny adres producenta ▪ Nome da empresa e endereço completo do fabricante ▪...
  • Page 11 Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪ Jacobsen, A Textron Company Deklarācijas vieta un datums ▪ Deklaracijos vieta ir data ▪ Il-post u d-data tad-dikjarazzjoni ▪ Miejsce i data wystawienia deklaracji ▪...
  • Page 12 Director of Engineering Assinatura da pessoa com poderes para emitir a declaração em nome do fabricante, que possui a documentação Jacobsen, A Textron Company técnica, que está autorizada a compilar o processo técnico e que está estabelecida na Comunidade. 11524 Wilmar Blvd, Semnătura persoanei împuternicite să...

  • Page 13: Vibration Level

    Information Supplied for Physical Agents Directive 2002/44/EC By reference to: Hand/Arm Standards: BS EN ISO 5349-1 (2001) BS EN ISO 5349-2 (2001) 63280 PGM 22, 11 Blade PGM 22 63286 PGM 22, 15 Blade Hand/Arm Maximum Left Hand or Right Hand Accelerations m/s...

  • Page 14: Decals

    DECALS DECALS DECALS _________________________________________________________________ Familiarize yourself with the decals, they are critical to the safe operation of the mower. REPLACE DAMAGED DECALS IMMEDIATELY. CAUTION DANGER 1. Read operator’s manual before operating To avoid serious bodily injury stop engine machine. and disengage reels before working on 2.

  • Page 15: Initial Inspection

    INITIAL INSPECTION INITIAL INSPECTION GENERAL ________________________________________________________________ Accessories not included with this product must be The set-up and testing of the unit should always be ordered separately. See instructions provided with performed by a trained technician, familiar with the accessory for installation and parts. operation of the equipment.

  • Page 16: Controls Icons

    CONTROLS CONTROLS ICONS ___________________________________________________________________ Operator Presence Control Engine Throttle Fast Slow Unlock Engine Run Engine Off Lock Parking Brake Engaged Disengaged Fuel Choke Gasoline WARNING Never attempt to operate the machine unless you have read the Technical Manual, the engine manual, and know how to operate all controls correctly. Familiarize yourself with the icons shown above and what they represent.
  • Page 17 CONTROLS E. Reel Clutch Lever – To disengage, turn handle (E) to point downwards. Always disengage clutch when mower is being transported. WARNING To prevent bodily injury or property damage, never engage the reel clutch lever while the engine is running or the O.P.C.

  • Page 18: Operation Daily Inspection

    OPERATION OPERATION DAILY INSPECTION________________________________________________________ 2. Check the fuel supply and crankcase oil level. All fluids must be at the full level mark. CAUTION 3. Make sure the mower is adjusted to the required The daily inspection should be performed only when cutting height.

  • Page 19: Operating Procedures

    Use care when approaching blind precautions. Only use accessories and attachments corners, shrubs, trees, or other objects that may approved by Jacobsen. obscure vision. 7. Be aware of mower discharge direction and never 14. Never use your hands to clean cutting units. Use a direct discharge of material toward bystanders.

  • Page 20: Starting/Stopping Engine

    OPERATION STARTING/STOPPING ENGINE ______________________________________________ CAUTION Always start and stop the engine when the mower is on level ground. Keep feet away from blade when starting engine. Starting 1. Check oil level and fuel supply, then open fuel valve lever (G). 2.

  • Page 21: Transport Wheels (Optional Kit 62293)

    OPERATION TRANSPORT WHEELS (OPTIONAL KIT 62293)__________________________________ 6. When using a vehicle to transport the mower, apply parking brake, stop engine, and close fuel shut-off WARNING valve. Chock or block the wheels. Always stop the engine and disengage the drive 7. Keep tires inflated to 6 to 8 psi (0.41 to 0.55 BAR). levers before installing or removing the transport wheels.

  • Page 22: Mowing

    OPERATION MOWING_________________________________________________________________ 1. Stop engine. Place mower on kickstand and remove 5. For a more even playing surface and neater the transport wheels if installed. See Section 6.5. appearance, alter the mowing pattern each time a green is mowed. The patterns shown in Figure 6F 2.

  • Page 23: Daily Maintenance

    OPERATION DAILY MAINTENANCE______________________________________________________ 1. Park the mower on a flat, level surface, engage Handle fuel with care - it is highly flammable. Use an parking brake, and stop the engine. approved container, the spout must fit inside the fuel filler neck.

  • Page 24: Adjustments

    4. Do not change governor settings or overspeed the performed by a qualified technician. If proper engine. adjustment cannot be made, contact an authorized Jacobsen dealer. REEL-TO-BEDKNIFE _______________________________________________________ (Pre-adjustment Check) 5. The reel must be parallel to the bedknife. An...

  • Page 25: Bedknife

    ADJUSTMENTS BEDKNIFE _______________________________________________________________ 1. Read Section 7.2 before making the adjustment. b. Adjust the trailing end of the reel in the same manner, then recheck the adjustment at the 2. Start adjustment at the leading end of the reel, leading end. followed by the trailing end.

  • Page 26: Cutting Height

    ADJUSTMENTS CUTTING HEIGHT _________________________________________________________ Note: Make sure the bedknife is properly adjusted before 6. Repeat Steps 4 and 5 on the opposite end of the setting the cutting height. (Section 7.3). reel then tighten nuts (M). Recheck and readjust the cutting height if necessary.

  • Page 27: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 28: Maintenance

    6. Wash the mower and accessories after each use. Keep the equipment clean. a. Keep the equipment clean. 7. Repair damaged metal surfaces and use Jacobsen b. Keep all moving parts properly adjusted and Orange touch-up paint. lubricated.

  • Page 29: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap, and add oil as required. Perform initial oil change after the first 20 hours of operation.

  • Page 30: Bedknife Shoe Removal

    MAINTENANCE BEDKNIFE SHOE REMOVAL ________________________________________________ 1. To remove the shoe (E), loosen nut (A), and turn nuts (B) counterclockwise 1/4 turn or more to bring the bedknife into light contact with the reel blades. 2. Remove mounting hardware (D) from both sides of the shoe.

  • Page 31: Wheel Bearing

    MAINTENANCE WHEEL BEARING _________________________________________________________ The bearing has the word LOCK and an arrow stamped on the face. When replacing the bearing, make Inside absolutely certain that the bearing is installed in the proper direction of rotation. Outside For the Right wheel, install the bearing with the LOCK arrow to the Outside of the housing.

  • Page 32: Troubleshooting

    MAINTENANCE 8.10 TROUBLESHOOTING ______________________________________________________ Before making any adjustments or performing maintenance, read maintenance section for procedures and warnings. Symptoms Probable Causes Solution Engines does not start. Choke in wrong position. See Engine Manual. Empty fuel tank or dirty fuel. Drain and refill with fresh, clean fuel. Fuel shut-off valve.

  • Page 33: Lubrication

    R - Replace Lubricants - SAE 10W-30 Classified API SF or SG. - Lithium Grease NLGI - Grade 2. III - Lubriplate® grease, Jacobsen Part No. 5001581 IV - SAE EP-140 Oil - Drain and Refill - Apply a light coat...

  • Page 34: Notes

    NOTES NOTES...

  • Page 35: Parts Catalog

    Screw, 1/4-20 x 2” Hex Head 10.2 TO ORDER PARTS _________________________________________________________ 1. Write your full name and complete address on the 5. Send or bring the order to an authorized Jacobsen order. Distributor. 2. Explain where and how to make shipment.
  • Page 36 Serial No. All 1.1 Decals REEL CLUTCH CONTROL CAUTION CAUTION DISENGAGE ENGAGE BE SURE THE TRACTION CLUTCH ALLOW ENGINE LEVER IS IN NEUTRAL BEFORE TO COOL FOR 2 J-T-3001792 STARTING THE ENGINE. MINUTES BEFORE REFUELING TO ENGAGE TRACTION 1. SLIDE BAIL TO THE LEFT. 2.
  • Page 37 Decal, Danger 4131528 Decal, Noise 98 dB 3002753 Decal, Parking Brake 3001792 Decal, Reel Clutch 3001235 Decal, Danger 4182386 Decal, Jacobsen Emblem Plate, Serial 4139678 Decal, Bail Operation 4146636 Decal, Throttle Warning 4147495 Decal, E-Stop > Change from previous revision...

  • Page 38: Handle And Controls

    Serial No. All 2.1 Handle and Controls 17 / 18 19 / 20...
  • Page 39 Item Part No. Qty. Description Serial Numbers/Notes 366708 Flanged Bearing 400262 Screw, 3/8-16 x 1” Hex Head 400268 Screw, 3/8-16 x 1-3/4” Hex Head 434029 Screw, 1/4-20 x 1” Socket Head 443102 Nut, 1/4-20 Hex 443110 Nut, 3/8-16 Hex 444718 Locknut, 5/16-18 Center 446142 Lockwasher, 3/8 Heavy...
  • Page 40 Serial No. All 3.1 Left Chain Cover...
  • Page 41 Item Part No. Qty. Description Serial Numbers/Notes 207480 Cover, Chain 472201 Plug, 1/8 Pipe,Square Head 400102 Screw, 1/4-20 x 3/8” Hex Head 446130 Lockwasher, 1/4 Heavy 304756 Retainer 503438 Lever, Shift 339910 • O-Ring 403528 Screw, #8-32 x 3/8” Hex Head 446110 Lockwasher, #8 Medium 304758...
  • Page 42 Serial No. All 4.1 Left Side Frame...
  • Page 43 Item Part No. Qty. Description Serial Numbers/Notes 2811557 Frame, L.H. 337677 • Seal, Oil 2811124 • Stud, Handle 336962 • Seal, Oil 500534 • Bearing Cup and Cone 2500759 • Bushing 365753 • Seal, Grease 303490 • Bearing 307959 • Washer 446116 •...
  • Page 44 Serial No. All 5.1 Right Side Frame...
  • Page 45 Item Part No. Qty. Description Serial Numbers/Notes 2811558 Frame, R.H. 337677 • Seal, Oil 336962 • Seal, Oil 500534 • Bearing Cup and Cone 2811124 • Stud, Handle 2500759 • Bushing 307377 Spacer, Shaft 471223 Fitting, Grease 471214 Fitting, Grease 363047 Spring, Tension 453020...
  • Page 46 Serial No. All 6.1 Cross Bars, Reel and BedKnife 35 16 31/33 Standard Bedknife Options 503477 22" High Profile 503478 22" Low Profile 503479 22" Tournament 5002887 22" Special Tournament Optional MagKnife Bedknife 4131369 22" High Profile 4131001 22" Low Profile 4131370 22"...
  • Page 47 Item Part No. Qty. Description Serial Numbers/Notes 122544 Cross Bar, Front 122545 Cross Bar, Rear 400266 Screw, 3/8-16 x 1-1/2” 446142 Lockwasher, 3/8 Heavy 304740 Tie Rod, Front 443114 Nut, 7/16-14 Hex 446148 Lockwasher, 7/16 363328 Strap, Grass Shield 343732 Bracket, Support 5002605 Reel, 22”...
  • Page 48 Serial No. All 7.1 Engine and Clutch Part of Engine Part of Engine Throttle Cable Installation...
  • Page 49 Item Part No. Qty. Description Serial Numbers/Notes 303873 Washer 309756 Sprocket, 365658 Spacer, Engine Mounting 400194 Screw, 5/16-18 x 1-3/4” Hex Head 306369 Screw, 5/16-24 x 1” Hex Head 434029 Screw, 1/4-20 x 1” Socket Head 441677 Carriage Bolt, 5/16-18 x 1-1/2” 443106 Nut, 5/16-18 Hex 443820...
  • Page 50 Serial No. All 8.1 Traction Rollers...
  • Page 51 PGM 22 Item Part No. Qty. Description Serial Numbers/Notes 3004026 Shaft, Roller 163801 Gear, Differential 325656 • Bushing 344745 Washer, Thrust 202947 Pinion 308030 Washer, Pinion Thrust 103862 Housing, Differential 308033 • Bushing 400059 Screw, #10-24 x 5/8” Hex Socket 444782 Locknut, #10-24 Center 338394...
  • Page 52 Serial No. All 9.1 Transport Wheels...
  • Page 53 Item Part No. Qty. Description Serial Numbers/Notes 1000477 Hub, L.H. Wheel 338766 • Bearing 366705 • Seal 1000476 Hub, R.H. Wheel (Includes 2 and 3) 366697 Bushing 366718 Collar, Latching 445801 Nut, 5/8-18 Hex Jam Lock 361451 Washer 164056 Band, Brake 366742 Pin, Brake Band 415513...
  • Page 54 INDEX 1000476 ......53 306369 ......49 400184 ......47 434054 ......39 1000477 ......53 306828 ......43 400190 ......51 441677 ....47 1001308 ......45 307360 ......47 400194 ......49 443102 ....39 1001309 ......41 307373 ......47 400218 ......49 443106 ....47 1004944 ......43 307374 ......
  • Page 55 INDEX 503478 ......2 503479 ......2 503532 ......49 62293 ......53...
  • Page 56 Europe & Rest of The World Except North & South America Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 www.ransomesjacobsen.com North & South America Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273, USA www.Jacobsen.com When Performance Matters. ™...

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63286 pgm 22 incommand

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