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Opel Vivaro Conversion Manualline

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See also: Infotainment Manual , Owner's Manual
Conversion Guideline
Opel Vivaro
[ X82 ]
Part 1 - Chapter 1 - 3
Edition:
February 2014
GME Engineering
Special Vehicle Development / Light Commercial Vehicles
Rüsselsheim / Germany

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Summary of Contents for Opel Vivaro

  • Page 1 Conversion Guideline Opel Vivaro [ X82 ] Part 1 - Chapter 1 - 3 Edition: February 2014 GME Engineering Special Vehicle Development / Light Commercial Vehicles Rüsselsheim / Germany...

  • Page 2: Table Of Contents

    OPEL MOVANO (X62) CONTENTS Conversion Guideline - Part 1 CHAPTER DESCRIPTION PAGE GENERAL POINTS - VEHICLE INFORMATION BODYWORK RANGE ENGINE-GEARBOX RANGE VEHICLE IDENTIFICATION (VIN, oval plate) CAB SEPARATING PARTITION LOADING AREA / OPENING ELEMENTS ACCESSIBILITY LOAD-SECURING POINTS / ANCHORAGE POINTS IN LOADING AREA...

  • Page 3: Bodywork Range

    OPEL VIVARO (X82) 1.1 – BODYWORK RANGE GENERAL VEHICULES INFORMATION 1.1. BODYWORK RANGE Vivaro Body side Rear Body side Rear panels openings panels openings 2 or 3 0/1/2 PLC T / V 0/1/2 PLC T / V PBT /PBV / H...

  • Page 4: Engine-Gearbox Range

    OPEL VIVARO (X82) 1.2 – ENGINE-GEARBOX RANGE 1.2. ENGINE-GEARBOX RANGE DIESEL ENGINE (1,6 DCI) GEN1 GEN2 Level Emissions control Euro 05R Euro 04A Euro 05R Euro 05R Euro 05R standard Engine suffix R9M*408 R9M*450 R9M*408 R9M*450 R9M*450 Power rating 66kW...

  • Page 5: Vehicle Identification (Vin, Oval Plate)

    OPEL VIVARO (X82) 1.3 – VEHICLE IDENTIFICATION (VIN, OVAL PLATE) 1.3. VEHICLE IDENTIFICATION (VIN, oval plate) POSITION OF MARKINGS AND PLATES The manufacturer’s plate is located on the cab right-hand door frame, on the B-pilar (A). The weights and dimensions label is located on the front right-hand wing panel (D).
  • Page 6 OPEL VIVARO (X82) 1.3 – VEHICLE IDENTIFICATION (VIN, OVAL PLATE) The vehicle manufacturer’s plate must be replaced if it is damaged or moved, which is inevitable during conversion. This means you will have to order a new plate. This request should be sent to the Quality/Service/After-Sales Service departments of the particular country.
  • Page 7 OPEL VIVARO (X82) 1.3 – VEHICLE IDENTIFICATION (VIN, OVAL PLATE) B) VIN label on windscreen The Vehicle Identification Number is The VIN is also displayed behind visible through the windscreen. a removable plastic cover on the right hand side door step...

  • Page 8: Cab Separating Partition

    OPEL VIVARO (X82) 1.4 – CAB SEPARATING PARTITION 1.4. CAB SEPARATING PARTITIONS Panel vans may be fitted with different separating partitions, as standard or as an option depending on the vehicle equipment level. There is only one height for the H1 type partition, which is solid with or without a window and with or without a hatch.
  • Page 9 OPEL VIVARO (X82) 1.4 – CAB SEPARATING PARTITION GLAZED PARTITION WITH HATCH, LEFT-HAND DRIVE 1 : Partition upper section 2 : Partition lower section 3 : Lower reinforcement 4 : Lower reinforcement insert 5 : Upper reinforcement insert 6 : Coat hangers...
  • Page 10 OPEL VIVARO (X82) 1.4 – CAB SEPARATING PARTITION GLAZED PARTITION WITHOUT HATCH, LEFT-HAND DRIVE/RIGHT-HAND DRIVE 1 : Partition upper section 2 : Partition lower section 3 : Lower reinforcement 4 : Lower reinforcement insert 5 : Upper reinforcement insert 6 : Coat hangers...
  • Page 11 OPEL VIVARO (X82) 1.4 – CAB SEPARATING PARTITION SOLID PARTITION WITH HATCH, RIGHT-HAND DRIVE 1 : Partition upper section 2 : Partition lower section 3 : Lower reinforcement 4 : Lower reinforcement insert 5 : Upper reinforcement insert 6 : Coat hangers...

  • Page 12: Loading Area / Opening Elements Accessibility

    OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY 1.5. LOADING AREA / OPENING ELEMENTS ACCESSIBILITY 1.5.1. LOADING AREA SECTIONS The main dimensions of the loading area (heights H1 and H2) are given in the form of superimposed sections.
  • Page 13 OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY Section A and B - Y loading area Transverse section H1 Transverse section H2 Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 14 OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY Section C - longitudinal Partition wall Rear doors Vehicle Position Dimensions Item Dimension details Type dimensions (mm) USEFUL LOADING LENGTH 2210 Partition/rear doors Y+/- 400 2610 USEFUL LOADING WIDTH...
  • Page 15 OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY 1.5.2. ACCESSIBILITY BY OPENING Access via the sliding side door, its clearance and its position along the side of the body are given as overall dimensions. Side door dimensions 1108 Where a partition is fitted, the diagram below defines the longitudinal travel of the driver’s seat.
  • Page 16 OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY Sliding door opening Item Detail (mm) Useful height of sliding side door entry 1284 Useful height of sliding side door entry with step 1340 Useful width of sliding side door entry...
  • Page 17 OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY Swivelling range and dimensions of rear doors The Swivelling range and position along the side of the body are given as overall dimensions and at different heights. The door opening angle is 90° on the first notch and 178° on the second notch. With door opening option to 255°.
  • Page 18 OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY Dimensions of rear doors Tailgate dimensions L1H1 L1H2 L2H1 L2H2 Payload 1000 1200 Maximum permissible 2740 2900 2920 2970 2980 laden weight (GVW) Door height 1536 2163 1536 2163 Min.
  • Page 19 OPEL VIVARO (X82) 1.5 – LOADING AREA / OPENING ELEMENTS ACCESSIBILITY Access via the rear attachment ring from the origin of the reference guide -Y800 -Y400 Y400 Y800 1211 Z2000 1361 Z1600 1393 Z1200 1393 Z800 1393 Z400 Panel Van H1...

  • Page 20: Load-Securing Points / Anchorage Points In Loading Area

    OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA LOAD-SECURING POINTS / ANCHORAGE POINTS IN LOADING AREA 1.6.1. LOAD-SECURING POINTS ON FLOOR On the panel van version, the number of load-securing points varies: Eight tie-down points...
  • Page 21 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA Details of attachments and tie-down points Bottom area (1) Top area (2) Ring Bolts Vis RLX M8x125-26.5 Resistance 500 daN 50 daN a (mm) b (mm) c (mm) 26.5...
  • Page 22 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA 1.6.2. LOAD-SECURING POINTS AT SIDE PANELS Panel van version L1 with and without sliding side door Observation Version with/without sliding side door 532.8 Version with sliding side door 675.8...
  • Page 23 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA Combi L1 version with 1 or 2 sliding side doors Observation Version with/without sliding side door 2353.8 56.5 Version with/without sliding side door 1197.2 -70.5 Version with/without sliding side door Note: Subject to errors and technical amendments.
  • Page 24 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA Panel van version L2 with and without sliding side door Observation Version with/without sliding side door 532.8 Version with sliding side door 675.8 Version without sliding side door 2753.8...
  • Page 25 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA Combi version L2 with and without sliding side door Observation Version with/without sliding side door 2753.8 56.5 Version with/without sliding side door 1197.2 -70.5 Version with/without sliding side door 1597.2...
  • Page 26 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA 1.6.3. ANCHORAGE POINT IN LOADING AREA It is possible to use the welded nuts (M8x125) originally provided to attach the optional tie-down points. There are six of these (3 per side) on the panel van and four (1 per side) on the Combi. The...
  • Page 27 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA Combi version L1 with and without sliding side door Observation Reference guide 2326.7 63.5 Version with/without sliding side door 1272.8 -55.8 1162.8 Version with/without sliding side door Note: Subject to errors and technical amendments.
  • Page 28 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA Panel van version L2 with and without sliding side door (SSD) Observation Reference guide 2726.7 63.5 Version with/without sliding side door 1272.8 -55.8 1162.8 Version with/without sliding side door 1279.1...
  • Page 29 OPEL VIVARO (X82) 1.6 – LOAD-SECURING POINTS / ANCHORAGE POINT IN LOADING AREA Combi version L2 with and without sliding side door Observation Reference guide 2726.7 63.5 Version with/without sliding side door 1272.8 -55.8 1162.8 Version with/without sliding side door Note: Subject to errors and technical amendments.

  • Page 30: Roof Rack And Roof Bars / Ladders On Hinged Doors

    OPEL VIVARO (X82) 1.7 – ROOF RACK AND ROOF BARS / LADDERS ON HINGED DOORS 1.7. ROOF RACK AND ROOF BARS / LADDERS ON HINGED DOORS For safety reasons and to avoid damage to the roof, the vehicle approved roof rack system is recommended.
  • Page 31 OPEL VIVARO (X82) 1.7 – ROOF RACK AND ROOF BARS / LADDERS ON HINGED DOORS PANEL VAN L2 H1 1454.2 1452.5 709.2 1495.2 2485.5 PANEL VAN L1 H2 Mounting: 16 x M6 panel nuts to slide into 8 x body brackets welded onto the roof panel.
  • Page 32 OPEL VIVARO (X82) 1.7 – ROOF RACK AND ROOF BARS / LADDERS ON HINGED DOORS PANEL VAN L2 H2 1206.2 508.3 1157.3 2102.6 Summary of roof racks The maximum permissible weight including roof rack. on the H1 roof is 200 kg.
  • Page 33 OPEL VIVARO (X82) 1.7 – ROOF RACK AND ROOF BARS / LADDERS ON HINGED DOORS 1.7.2. LADDER ON HINGED DOOR A ladder for access to the roof can be fitted to the roof rack. Version H1 Version H2 2 x M8 upper mountings...

  • Page 34: Tow Bar

    A tow bar is available as an option for all versions. A tow bar can also be obtained as an accessory through the OPEL / VAUXHALL sales network. These tow bars have the advantage of the TSA function (trailer stability assistance). Any other tow bar will not benefit from this.
  • Page 35 OPEL VIVARO (X82) 1.8 – TOW BAR Tow bar assembly available as an option Tow bar Left-hand strut Right-hand strut Electrical currents available for the rear lights Vehicles with towing socket: each of these connections must be used to control a single relay (no power available).
  • Page 36 OPEL VIVARO (X82) 1.8 – TOW BAR Tow bar socket specifications The tow bar electrical socket, supplied as first-fit is a 13-pin socket (see below). This plug is also available in after-sales. Two electrical switches are built into the socket. These are activated when opening and closing the cover of the tow bar socket.

  • Page 37: Tyres & Turning Circle Diameter / Spare Wheel

    OPEL VIVARO (X82) 1.9 – TYRES & TURNING CIRCLE DIAMETER / SPARE WHEEL 1.9. TYRES / TURNING CIRCLE DIAMETER / SPARE WHEEL 1.9.1. TYRES ESP on the basic vehicle is not compatible with a modification to the tyre sizes. (see chapter 3 - VEHICLE...
  • Page 38 OPEL VIVARO (X82) 1.9 – TYRES & TURNING CIRCLE DIAMETER / SPARE WHEEL 1.9.3. SPARE WHEEL Location of the spare wheel The spare wheel is located underneath the loading floor in a carrier designed for this purpose. In all cases where there is an extension or modification to the overhang, the spare wheel remains in this position.
  • Page 39 OPEL VIVARO (X82) 1.9 – TYRES & TURNING CIRCLE DIAMETER / SPARE WHEEL Spare wheel dimensions - all types View from rear of the vehicle Wheel centre Loading floor Rear floor end panel A1 : 3136 mm B1 : -107,3 mm...

  • Page 40: Fuel Supply System / Additional Heater / Air Condition / Exhaust Systems

    OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS 1.10. FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS 1.10.1. FUEL SUPPLY SYSTEM Fuel tank The standard production vehicle is supplied with one 80-litre fuel tank.
  • Page 41 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Fuel system without heater Engine compartment area to fuel filter Fuel filter area to fuel tank Fitted fuel tank (80 litres) Filler pipe...
  • Page 42 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Area details (A) The fuel system pipes for area (A) are identical for GEN 1 and GEN2 engines Fuel return pipe Fuel return pipe Fuel supply pipe Note: Subject to errors and technical amendments.
  • Page 43 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Area details (B) GEN1 Fuel return pipe Fuel supply pipe Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 44 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Area details (B) GEN2 Fuel return pipe Fuel return pipe Fuel supply pipe Fuel cooler Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 45 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Fuel system with additional heater GEN1 Fuel tank Additional heater Supply pipes Return pipe Heater supply pipe Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 46 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Fuel system with additional heater GEN2 Fuel tank Additional heater Supply pipes Return pipe Heater supply pipe Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 47 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS 1.10.2. NON-STANDARD ADDITIONAL HEATER (BODYBUILDER) Fuel supply The heater supply is delivered via the fuel return connections (A) on the right-hand side of the fuel filter.
  • Page 48 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Ø 8 Ø 8 For information: The various snap-fit connections used are from the companies RAYMOND or LEGRIS. Fuel system. Fuel is sucked from the bottom of the fuel tank, so there is a risk of emptying the tank in stationary mode when on fuel reserve level.
  • Page 49 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS 1.10.3. AIR CONDITIONING SYSTEMDIAGRAM The vehicle range offers two types of air conditioning system depending on the vehicle. These are described below: Air conditioning system for Panel Van (F82)
  • Page 50 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Combi additional air conditioning system Engine compartment area Engine compartment/underbody area Underbody area Rear attachment ring area Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 51 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Engine compartment area details Condenser Compressor Low-pressure pipe High-pressure pipe Additional air conditioning interfaces Engine compartment and underbody area details High-pressure pipe Low-pressure pipe Note: Subject to errors and technical amendments.
  • Page 52 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Underbody area details High-pressure pipe Low-pressure pipe Rear attachment ring area details Additional air conditioning unit Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 53 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS 1.10.4. EXHAUST SYSTEMS When dismantling an exhaust system, the fitting recommendations in the general guidelines (exhaust system) must be followed to avoid generating residual constraints detrimental to acoustics and reliability.
  • Page 54 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS EGR valve (3) and damper (2) Use in a configuration other than the preferred may cause operational damage. In such cases, the customer must obtain approval by means of vehicle testing specific to the application.
  • Page 55 OPEL VIVARO (X82) 1.10 – FUEL SUPPLY SYSTEM / ADDITIONAL HEATER / AIR CONDITION / EXHAUST SYSTEMS Recommendation for exhaust pipe cutting Use the exhaust clamp (A), available in After-Sales, when changing components on the exhaust system. Apply the following procedure, depending on the tooling used to tighten the connection clamp: Use an automatic screwdriver (factory type tool and not impact), to torque tighten to 21 Nm.

  • Page 56: Front & Rear Suspension / Brakes / Electronic Stability Control

    OPEL VIVARO (X82) 1.11 – FRONT & REAR SUSPENSION / BRAKES / ELECTRONIC STABILITY CONTROL 1.11. FRONT & REAR SUSPENSION / BRAKES / ELECTRONIC STABILITY CONTROL (ESP) 1.11.1. SUSPENSION Note : ESP on the basic vehicle is not compatible with a modification to the suspension. (see also...
  • Page 57 OPEL VIVARO (X82) 1.11 – FRONT & REAR SUSPENSION / BRAKES / ELECTRONIC STABILITY CONTROL REAR SUSPENSION The rear suspension is a Panhard bar type. Three different bi-tilt springs are available. Their stiffness varies depending on the vehicle: Panel van: 28-74,8 N/mm...
  • Page 58 OPEL VIVARO (X82) 1.11 – FRONT & REAR SUSPENSION / BRAKES / ELECTRONIC STABILITY CONTROL 1.11.2. BRAKE SYSTEM DIAGRAM The vehicles are all fitted with ABS and ESP as standard. ABS: Anti-lock Braking System. ESP: Electronic Stability Program (Traction control).
  • Page 59 OPEL VIVARO (X82) 1.11 – FRONT & REAR SUSPENSION / BRAKES / ELECTRONIC STABILITY CONTROL Brake system details Rear of vehicle Front of vehicle Brake servo ABS/ASR/ESP hydraulic unit ESP hybrid brake pipes Rigid brake pipes Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 60 After any operations on the hand brake cable (modification of routing, extension, removal), it is essential to have the hand brake adjusted by a OPEL dealer Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 61 OPEL VIVARO (X82) 1.11 – FRONT & REAR SUSPENSION / BRAKES / ELECTRONIC STABILITY CONTROL 1.11.3. ELECTRONIC STABILITY PROGRAM (ESP) MODIFICATIONS AFFECTING THE OPERATION OF THE ESP The table below details the modifications of parts or functions: the operation of the ESP is greatly affected by these types of conversion the operation of the ESP is likely to be affected if the corresponding comments are not complied with.
  • Page 62 Where the bodybuilder wishes to override the ESP they must fill in the attached form. Return a copy to DVU.conversion@renault.com Take the vehicle to a OPEL / VAUXHALL dealer for deactivation Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 63 I undertake to guarantee OPEL / VAUXHALL in the event that its responsibility is sought for the repair of any damage caused by the vehicle conversion, unless the full responsibility of OPEL / VAUXHALL should be demonstrated.

  • Page 64: Seats / Seat Belts

    OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS 1.12. SEATS / SEAT BELTS 1.12.1. SEATS When a conversion requires removal of the seat or seat belts, it is prohibited to fit other components into the original assembly during reassembly.
  • Page 65 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS Floor panel The front floor panel is unique for all vehicle versions. In addition, a seat bench or seat can be fitted on the passenger side whether the vehicle is left-hand or right-hand drive.
  • Page 66 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS Version with seat ROW 1 Panel van and Combi (1 driver + 2 passengers) Left-hand drive Right-hand drive Tightening torques (N.m) Mounting part 44 Nm ± 15% 8 Vis H EMBASE RDL-M10x70-50 Note: Subject to errors and technical amendments.
  • Page 67 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS Panel van and Combi (1 driver + 1 passenger) Left-hand drive and right-hand drive Tightening torques (N.m) Mounting part 44 Nm ± 15% 8 Vis H EMBASE RDL-M10x70-50 Version with seat ROW 1 and 2...
  • Page 68 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS Right-hand drive 2/3 seat bench 1/3 seat bench Version COMBI ROW 3 Left-hand drive and right-hand drive 3-place seat bench Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 69 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS Seat and seat bench mountings Left-hand drive (version with passenger bench seat in row 1) Row 1 Row 2 Row 3 Passagers 1 Passagers 2 1260 1260 1260 1260 Passagers 3...
  • Page 70 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS Right-hand drive (version with passenger bench seat in row 1) Pos. Left-hand drive and Right-hand drive (version with passenger single seat in row 1) Pos. 1232 1232 Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 71 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS eat bench mountings ROW 2 and 3 Tightening torque Mounting part 44 Nm ± 15% 8 bench seat mounting bolts Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 72 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS 1.12.2. SEAT BELTS No modification to the seat belt is permitted. Recommendation for refitting the seat belt retractor. Check that the retractor indexing is in the correct position before attaching. Check that there is no twisting of the belt between the retractor and the final anchorage point.
  • Page 73 OPEL VIVARO (X82) 1.12 – SEATS / SEAT BELTS Version with front passenger seat bench Tightening torque 21 Nm ± 15% The bolt must not be used again H flange bolt once it is removed. It must be Seat belt retractor on body.

  • Page 74: External Rear-View Mirror

    OPEL VIVARO (X82) 1.13 – EXTERNAL REAR-VIEW MIRROR 1.13. EXTERNAL REAR-VIEW MIRROR The casing of the right-hand rear-view mirror is pre-equipped to receive a radio aerial wire. Panel vans and platform cabs are supplied with external rear-view mirrors as standard.

  • Page 75: Reference Guide/Main Views And Useful Dimensions

    In general, dimensions are expressed as absolute (dimension between two points) and positions as relative (location in the OPEL / VAUXHALL reference guide). The origin of this reference guide is a point located on the front wheel shaft, at the centre of the vehicle, as illustrated in the view below.
  • Page 76 OPEL VIVARO (X82) 2.1 – REFERENCE GUIDE/MAIN VIEWS AND USEFUL DIMENSIONS 2.1.2. MAIN VIEWS AND USEFUL DIMENSIONS The figures below show the different versions of the Vivaro. The main dimensions are given in the tables. Panel Van L1H1 EC18 Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of...
  • Page 77 OPEL VIVARO (X82) 2.1 – REFERENCE GUIDE/MAIN VIEWS AND USEFUL DIMENSIONS Panel Van L2H2 EC18 Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status February 2014...
  • Page 78 OPEL VIVARO (X82) 2.1 – REFERENCE GUIDE/MAIN VIEWS AND USEFUL DIMENSIONS Platform Cab L2H1 Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status February 2014...
  • Page 79 OPEL VIVARO (X82) 2.1 – REFERENCE GUIDE/MAIN VIEWS AND USEFUL DIMENSIONS Platform Version Panel Van Wheelbase length H1 = standard Roof H2 = high 3098 3098 3498 3498 3498 4999 4999 5399 5399 5316 – – – – N.A. D / D* 882 / 817* –...
  • Page 80 OPEL VIVARO (X82) 2.1 – REFERENCE GUIDE/MAIN VIEWS AND USEFUL DIMENSIONS Legend Wheelbase Overall length Maximum overall length of the vehicle ( B1 = C+A+D1) Front overhang Rear overhang Rear overhang without rear lamps (Platform Cab only) Maximum extension of rear overhang...

  • Page 81: Axle-Load Distribution

    OPEL VIVARO (X82) 2.2 – AXLE-LOAD DISTRIBUTION 2.2. AXLE-LOAD DISTRIBUTION Panel Van L1H1 Wheelbase 3098 Permissible load 1585 1585 1585 1585 1585 1585 1585 1585 on Front axle Permissible load 1650 1650 1650 1650 1650 1650 1650 1650 on Rear axle...
  • Page 82 OPEL VIVARO (X82) 2.2 – AXLE-LOAD DISTRIBUTION Panel Van L2H1 Wheelbase 3498 mm Permissible load 1585 1585 1585 1585 1585 1585 on Front axle Permissible load 1650 1650 1735 1650 1650 1735 on Rear axle Number of seats 1085 1103...

  • Page 83: Vehicle Conversion Limits And Calculations

    OPEL VIVARO (X82) 3.3 – OPENING ELEMENTS RECOMMENDATIONS VEHICLE CONVERSION LIMITS AND CALCULATIONS 3.1. MAXIMUM DESIGN LIMITS AND CALCULATIONS IN PREPARATION 3.2. VEHICLE CONVERSION LIMITS INCLUDING ESP IN PREPARATION 3.3. OPENING ELEMENTS RECOMMENDATIONS Sliding side door Any modifications to and conversion of the doors must not affect their kinematics...
  • Page 84 OPEL VIVARO (X82) 3.3 – OPENING ELEMENTS RECOMMENDATIONS Possible additional weight - Up to 1.7 kg with glazed door with sliding side aperture subject to removal of the trims. No additional weight if the trims are retained - Up to 4.3 kg if door with fixed window subject to removal of the trims. 2.6 kg if the trims are retained.
  • Page 85 OPEL VIVARO (X82) 3.3 – OPENING ELEMENTS RECOMMENDATIONS Door open (Y, Z) (Y, Z) 1 : Rail guide 2 : Carrier rail and guide 3 : Carrier rail and guide 4 : Main stop Lower rail: centring device/rail/carrier (Y and Z; carrier and guide) Centre rail: lock/carrier/rail (Y and Z;...
  • Page 86 OPEL VIVARO (X82) 3.3 – OPENING ELEMENTS RECOMMENDATIONS Crash pin It is prohibited to remove the crash pin Rear hinged doors Any modifications to and conversion of the doors must not affect their kinematics Body option recommendations To ensure that the sliding side door operates correctly and has a sufficiently long lifetime, it is essential to comply with the following instructions: Do not remove the hinged doors to make modifications.

  • Page 87: Airbag Compatibility

    OPEL VIVARO (X82) 3.4 – AIRBAG COMPATIBILITY 3.4. AIRBAG COMPATIBILITY The type and number of airbags depends on the equipment level. The driver airbag is always standard. All other airbags (passenger, thorax and curtain airbags) are available as optional equipment. For the co- driver seat bench there is no thorax airbag available.
  • Page 88 OPEL VIVARO (X82) 3.4 – AIRBAG COMPATIBILITY FRONT AIRBAGS DRIVER AND PASSENGER AIRBAGS DRIVER'S AIRBAG Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status February 2014...
  • Page 89 OPEL VIVARO (X82) 3.4 – AIRBAG COMPATIBILITY PASSENGER AIRBAG Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status February 2014...
  • Page 90 OPEL VIVARO (X82) 3.4 – AIRBAG COMPATIBILITY CURTAIN AIRBAGS DRIVER AND PASSENGER CURTAIN AIRBAGS Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status February 2014...
  • Page 91 OPEL VIVARO (X82) 3.4 – AIRBAG COMPATIBILITY AIRBAG ECU The ECU is in the same position for both left- and right-hand drive vehicles SECTION S-S 1 : ECU 2 : ECU bracket 3 : Soundproofing 4 : Floor mat 5 : Gear lever console...

  • Page 92: Change Description

    OPEL VIVARO (X82) CHANGE DESCRIPTION CHANGE DESCRIPTION - PART 1 Chapter/ Date Major Changes page Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status February 2014...

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