American Sportworks 36V series Owner's/Operator's Manual
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American Sportworks 36V series Owner's/Operator's Manual

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OWNER'S/OPERATOR'S MANUAL – 36V SERIES
PART NUMBER 15293

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Summary of Contents for American Sportworks 36V series

  • Page 1 OWNER’S/OPERATOR’S MANUAL – 36V SERIES PART NUMBER 15293...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ............................. 1 MY VEHICLE IDENTIFICATION NUMBER ..................... 3 AMERICAN SPORTWORKS LIMITED WARRANTY .............. 3 BATTERY CHARGER LIMITED WARRANTY ................. 4 BATTERY LIMITED WARRANTY ..................... 5 WARNINGS AND CAUTIONS ....................8 SOME WORDS ABOUT SAFETY ..................... 17 SAFETY LABELS ........................
  • Page 3 Driver Training........................28 No Alcohol or Drugs ......................29 IS YOUR VEHICLE READY TO DRIVE? ................30 Battery Charging ........................30 Pre-Ride Inspection ......................31 Starting Instructions ......................33 OPERATION - SAFE DRIVING PRECAUTIONS ..............33 UNIT SERVICE ........................... 36 Front Wheel Replacement ....................

  • Page 4: My Vehicle Identification Number

    MY VEHICLE IDENTIFICATION NUMBER Record the VIN number and Model number of your American SportWorks vehicle below for service and insurance records. The VIN number is hard tagged on the vehicle frame under the bed. VIN: L6KUA00__ __ __ __ __ __ __ __ __ __...

  • Page 5: Battery Charger Limited Warranty

    BATTERY CHARGER LIMITED WARRANTY PAGE 4 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...

  • Page 6: Battery Limited Warranty

    BATTERY LIMITED WARRANTY PAGE 5 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...
  • Page 7 RESPONSIBLE BATTERY SAFETY AND DISPOSAL Lead-acid batteries are completely recyclable. Return whole scrap battery to distributor, manufacturer or lead smelter for recycling. For neutralized spills, place residue in acid-resistant containers with sorbent material, sand or earth and dispose of in accordance with local, state and federal regulations for acid and lead compounds. Contact local and/or state environmental officials regarding disposal information.
  • Page 8 PAGE 7 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...

  • Page 9: Warnings And Cautions

    FOREWORD Congratulations on the purchase of your ASW Vehicle. Before operating this vehicle, the owner and each operator must understand that, unless specifically equipped and labeled as a street legal Low Speed Vehicle (LSV), this vehicle was not designed or manufactured to meet specifications for use on public roads, streets, highways and thoroughfares The owner, operator(s) and passenger(s) must read and understand all the instructions for proper assembly and safe operation, as well as the instructions concerning the engine and all other portions of the vehicle as described and illustrated in this manual and on the included safety DVD.

  • Page 10: Important Safety Information

    IMPORTANT SAFETY INFORMATION WARNING Hydrogen gas is generated as a natural part of the lead acid battery charging process. A 4% concentration of hydrogen gas is explosive and could cause severe injury or death. Charging must take place in an area that is adequately ventilated (minimum of 5 air exchanges per hour). To reduce the chance of battery explosion that could result in severe injury or death, never smoke around batteries or charge them in an area that has open flame or electric equipment that could cause an electric arc.
  • Page 11 CAUTION The electrolyte in the battery is a solution of acid and water so skin contact should be avoided. Do not get battery acid on eyes, face, or other body parts. Flush eyes and other body parts immediately with water for at least 15 minutes if battery acid has gotten on them. Call a physician immediately.
  • Page 12 WARNING Safety decals must be replaced if they become unreadable or detached from the vehicle. If decals are unreadable or missing, warning of potential hazards or safety requirements may be lacking. WARNING The safe operation of this vehicle is dependent upon the operator’s ability to exercise proper judgment.
  • Page 13 WARNING NEVER place hands, feet, or any body parts or clothing near the motor, wheels, belts, and other rotating parts of the vehicle while riding. Use caution in performing required maintenance on or near operating motor. Use caution after the motor has been running, since the motor and other drive components may be extremely hot.
  • Page 14 WARNING When there is no passenger in the vehicle, the passenger seatbelt must be securely fastened within the vehicle. If the passenger restraint system is not properly used by the operator and/or passenger, loss of control and possible personal injury and/or vehicle damage can occur. WARNING All screws, nuts, and bolts must be properly tightened to make sure the vehicle is in safe operating condition.
  • Page 15 WARNING NEVER power on the unit unless the throttle control is in its initial, fully returned, position. WARNING NEVER tamper with, alter, or change the vehicle motor governor settings. The governor as set by the motor manufacturer, limits maximum engine speed and protects the motor from damage.
  • Page 16 WARNING Do NOT place metal objects, or let them fall, onto the top of the batteries as this may cause an electrical short and the possibility of a fire. WARNING Operating the vehicle in conditions where water, mud, snow, dirt, sand, or other debris can get into the throttle mechanism can prevent throttle return.
  • Page 17 WARNING When making repairs or adjustments to the vehicle, the batteries MUST be disconnected to prevent accidental starting. WARNING When working on or around, the vehicle, use extreme caution to avoid contact with any potentially hot area, such as the motor and motor controller. WARNING NEVER operate the vehicle while under the influence of alcohol, drugs, or medication of any kind.

  • Page 18: Some Words About Safety

    The following labels have been applied to your unit and should be considered as permanent parts of the vehicle. If a label should come off, become hard to read, or become damaged, contact your dealer or American SportWorks Customer Service department for warning label replacements.
  • Page 19 PAGE 18 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...

  • Page 20: Qualifications For Users

    QUALIFICATIONS FOR USERS This vehicle is recommended for use by operator and passenger with a minimum age of sixteen years. Vehicles are intended for use by operators who meet the physical and cognitive capabilities set out by the manufacturer in the material provided with the vehicle.
  • Page 21 a. Operators shall stay seated with both hands on the steering wheel and both feet in the vehicle at all times, whether moving or stationary, unless the vehicle is stopped completely and the engine has been shut off or the motor powered down.

  • Page 22: Vehicle Controls And Operation

    VEHICLE CONTROLS AND OPERATION Controls and Features WARNING Do not attempt to start or operate the vehicle until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it.

  • Page 23: Brake

    WARNING Every time, prior to starting the vehicle, check to ensure that when the throttle pedal is pushed all the way forward, it returns to its initial position when released. Do not operate this unit if pedal fails to return to the initial position. If unable to correct the problem through replacement of worn parts, contact your dealer for assistance.

  • Page 24: Under-Seat Storage

    J. Under-seat Storage This vehicle is equipped with a storage area under the seat. To access the storage area, seat belts must be unlatched and the seat must be cleared of riders or objects. Provision for a padlock or combination lock (not included) is available on the seat latch handle.

  • Page 25: Tool Holders

    L. Tool Holders This vehicle is equipped with standard side mounted tool holders for safely carrying garden tools such as rakes, shovels, etc… The tool holders are rubber coated and spring loaded to keep the tool from bouncing or rattling while the unit is in motion. Shorter tools may be loaded into the tool holders provided the handle is long enough to protrude through the middle loop, and provided the head of the tool bottoms against...

  • Page 26: Cargo Dump Bed - 250Lb Max Load

    Cargo Dump Bed – 250lb MAX LOAD This vehicle is equipped with a manual rear dump cargo bed. Release levers are located on both the driver and passenger sides of the vehicle just forward and above the rear wheels. Loose cargo should be secured with a cargo net, or proper cargo straps to prevent shifting during transport.
  • Page 27 PAGE 26 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...

  • Page 28: Vehicle Features And Locations

    VEHICLE FEATURES AND LOCATIONS OVERHEAD BRUSH BARS 3PT SAFETY BELTS REAR VIEW MIRROR TOOL HOLDER PASSENGER GRAB BAR STEERING WHEEL FUEL TANK MANUAL DUMP CARGO BED CUP HOLDER BED LATCH HIP GUARD ADJUSTABLE SEAT RUNNING LIGHTS BUMPER UNDER-SEAT STORAGE THROTTLE PEDAL PARKING BRAKE BRAKE PEDAL F/R Switch...

  • Page 29: Are You Ready To Drive

    ARE YOU READY TO DRIVE? Before each drive, you need to make sure that you and your vehicle are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your vehicle, and adjustments to make for your comfort, convenience, or safety.

  • Page 30: No Alcohol Or Drugs

    familiar with the controls and how the vehicle handles. Practice driving in a safe, open area to develop your skills. Do not drive on rough terrain until you get accustomed to the vehicle controls and feel comfortable with its size and weight.

  • Page 31: Is Your Vehicle Ready To Drive

    IS YOUR VEHICLE READY TO DRIVE? Before each drive, it is important to inspect your vehicle and make sure any problems you find are corrected. A pre-drive inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.

  • Page 32: Pre-Ride Inspection

    Red – Battery is charging Green – Battery is fully charged Alternately flashing red and green lights indicate that either the charging leads to a battery are loose, not connected, or connected backwards. When indicator lights show a fully charged condition (Green lights illuminated), unplug the AC cord from the outlet. Recheck battery fluid level (See Battery Watering on Page 38).
  • Page 33 and securely tightened Brush Bars In place and attached Replace as necessary Tighten – Ref page 41 Operation – Ensure steering Lubricate – Ref page 36 Steering turns freely Toe – Ensure toe is adjusted Adjust – Ref page 36 properly Bent / Damaged –...

  • Page 34: Starting Instructions

    Starting Instructions The following instructions list the proper method for vehicle start up.  A full battery charge is recommended for best performance. A full charge is indicated by all GREEN lights on the under-seat battery charger.  Fasten Seat Belt ...

  • Page 35: Control Speed

    WARNING Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. This vehicle is not street legal, unless specifically designated as such, and should never be operated on any public streets, roads or highways, whether they are dirt, gravel or paved surfaces.

  • Page 36: Do Not Perform Stunts

    WARNING Failure to use extra care when operating this vehicle on unfamiliar terrain could result in the vehicle overturning or going out of control. Go slowly and use extreme caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the vehicle.

  • Page 37: Unit Service

    UNIT SERVICE A. Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Figure) Wheel nuts should be tightened and torqued to 36lb-ft. A.

  • Page 38: Cleaning Instructions

    D. Cleaning Instructions Keep your vehicle clean by using a clean rag and a mild detergent and water solution. Wipe off all dirt from around the controls. Keep the motor and belt drive system clean and clear of foreign objects. Use of a high pressure power washer may damage paint, plastics, electric components, or drive belts and is not recommended for cleaning your vehicle.

  • Page 39: Adjustment Of Front And Rear Shock

    F. Adjustment of Front and Rear Shock Shock Adjustment There are five adjustable positions on each shock. The center notch is the default position as set by the manufacturer (Ref Figure). Use a round nut spanner wrench to adjust the shock. To INCREASE the shock stiffness, rotate the ring to the highest (longest) setting.
  • Page 40 WARNING Always wear a safety shield or approved safety glasses when adding water or charging batteries. CAUTION Overfilling batteries may result in electrolyte being expelled from the battery during the charge cycle. Expelled electrolyte may cause damage to the vehicle and storage facility. CAUTION Electrolyte spills should be neutralized with a solution of ¼...

  • Page 41: Storage Instruction

    CAUTION The electrolyte in the battery is a solution of acid and water so skin contact should be avoided. Do not get battery acid on eyes, face, or other body parts. Flush eyes and other body parts immediately with water for at least 15 minutes if battery acid has gotten on them. Call a physician immediately.

  • Page 42: Fastener Torque Chart

    Fastener Torque Chart Bolt Conventional marked bolt 8.8 marked bolt Diameter Kg.m lb-ft Kg.m lb-ft (mm) 1 ~2 0.1 ~0.2 0.7 ~1.5 1.5 ~3 0.15 ~0.3 1.0 ~2.0 1 ~4 0.2 ~0.4 1.5 ~3.0 3 ~6 0.3 ~0.6 2.0 ~4.5 4 ~7 0.4 ~0.7 3.0 ~5.0...

  • Page 43: Accessories

    ACCESSORIES Although this electric unit is not approved for accessories such as a plow, winch, earth implement, or trailer, please visit our website at www.amsportworks.com, or your local dealer, to see the full selection of accessories that are available for this vehicle.

  • Page 44: Specifications

    SPECIFICATIONS DIMENSIONS Overall length ------------------------------------------------------------------------------------ 2324mm (91.5 inch) Overall width-------------------------------------------------------------------------------------- 1245mm (49.0inch) Overall height ------------------------------------------------------------------------------------ 1765mm (69.5 inch) Wheelbase ---------------------------------------------------------------------------------------- 1588mm (62.5 inch) Track Width – Front / Rear ---------------------------------------- 1049mm (41.3 inch) / 1000mm (39.4 inch) Ground Clearance ----------------------------------------------------------------------------------- 170mm (6.7 inch) MOTOR Type ---------------------------------------------------------------------------------------------------------------- 36V DC Motor Size ----------------------------------------------------------------------------- 3 x 12V Deep Cycle Batteries...
  • Page 45 Periodic Checks & Services The maintenance intervals in the following table are based upon average driving conditions. Driving in unusually dusty areas may require more frequent servicing. Initial service Interval Monthly Quarterly Yearly (first week) TIRE PRESSURE/WEAR BRAKE FLUID AND PERFORMANCE CHASSIS NUTS AND BOLTS CHASSIS C, I...

  • Page 46: Electrical Schematics

    ELECTRICAL SCHEMATICS Please note that not all circuits illustrated are included on all models. Please disregard circuits that do not apply to your application. PAGE 45 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...
  • Page 47 PAGE 46 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...
  • Page 48 PAGE 47 OWNER’S/OPERATOR’S MANUAL – 200 SERIES PART NUMBER 15293...

This manual is also suitable for:

200 series

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