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UTILITY VEHICLE
O P E R A T O R ' S
Gasoline, Gas/Electric Hybrid & Electric Utility Vehicles
This manual applies the following brands:
LANDmaster UTVs
BULLDOG UTVs
Trail Wagon UTVs
Chuck Wagon UTVs
S A F E T Y
M A N U A L
All of our Illustrated
Parts Lists are
now online at:
amsportworks.com/manuals_UTV.php
Copyright January 28, 2014
15571R2
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Summary of Contents for American Sportworks LANDmaster
- Page 1 M A N U A L Gasoline, Gas/Electric Hybrid & Electric Utility Vehicles All of our Illustrated Parts Lists are This manual applies the following brands: now online at: LANDmaster UTVs amsportworks.com/manuals_UTV.php BULLDOG UTVs Trail Wagon UTVs Chuck Wagon UTVs Copyright January 28, 2014...
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Page 2: Table Of Contents
INDEX Table of Contents Section 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 4-5 Your Vehicle’s Model, VIN and Serial Number . -
Page 3: Introduction
Safety First Getting Acquainted with your Utility Vehicle American SportWorks is fully aware of the need for safe operating This utility vehicle is designed exclusively for off-road use. It is not procedures around all of our equipment. We hope you will make a designed, properly equipped, or licensed to be safely operated on sincere effort to put safety above all other priorities. -
Page 4: Your Vehicle's Model, Vin And Serial Number
Fort Wayne IN 46804 they are aware of any problems so they can assist you. 62194 Commercial Street • If you are still unsatisfied, please call American SportWorks customer Roseland, LA 70456 service at 800-643-7332 or email us at feedback@amsportworks.com. -
Page 5: Safety
NOTE We hope you will have a fun, safe experience with our products and will alert you to key information or instructions . thank you again for choosing an American SportWorks utility vehicle. - Page 6 SECTION 2 safety It is very important to read, understand, and follow all instructions and warnings located on the decals on your Utility Vehicle . WARNING WARNING ADVERTENCIA OBSERVE THE FOLLOWING INSTRUCTIONS ALWAYS WEAR SEATBELT SIEMPRE USE CINTURON DE SEGURIDAD Failure to understand and follow Warnings and Instructions for the safe use Seatbelt must be properly fastened and adjusted for each El cinturón de seguridad debe ser apropiadamente atado y...
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Page 7: Warning Labels / Safe Operating Procedures
SECTION 2 safety Safe Operating Procedures • Always wear seatbelt - seatbelt must be properly fastened and Your Utility Vehicle has been designed with many built-in safety adjusted for each occupant prior to operating this vehicle . features . However, no one should operate this vehicle before carefully •... - Page 8 SECTION 2 safety • Always make sure the vehicle pathway is clear of all objects when • Do not smoke or use electrical devices including cell phones while backing up . Know location of personnel around vehicle and especially refueling . location of small children .
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Page 9: Electric / Hybrid Vehicle Specific Warnings & Cautions
SECTION 2 safety 48 Volt / Gas-Electric Hybrid Utility Vehicle Specific Warnings & Cautions BEFORE INITIAL USE NOTE Battery Prolonged Storage LIMITED ELECTRIC RUNTIME: Plan carefully before All batteries will self discharge over time . The rate of self discharge varies using this vehicle to go significant distances over depending on the ambient temperature and the age and condition of the batteries . -
Page 10: Before You Drive
SECTION 2 safety WARNING BEFORE YOU DRIVE Check tire pressure before each use. a . Prior to operating the vehicle check and adjust tire pressure to the proper operating pressure as indicated on the sidewall of each tire or in the Specifications section of the Operator’s Safety Manual . A tire pressure gauge is required to obtain accurate readings . -
Page 11: Section 2 Safety
SECTION 2 safety WARNING WHILE OPERATING THIS VEHICLE NEVER place hands, feet, or any body parts or clothing near the engine, wheels, and other rotating parts of the vehicle while riding or running the engine. a . Use caution in performing required maintenance on or near operating engine . b . -
Page 12: Assembly Instructions
SECTION 3 assembly A S S E M B L Y I N S T R U C T I O N S Cargo bed Brush guard WARNING Other items are located Wear proper eye protection during the uncrating under the unit and assembly process to avoid potential eye injuries. - Page 13 1-800-643-7332 . Seat / Brushguard Assembly Your new American SportWorks UTV uses two socket head 5/16” x 2 ¼” bolts to hold the hood as well as the Brushguard in place, with an additional nylock behind the plastic as shown Place seat back bar on vehicle frame tubes .
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Page 14: Steering Wheel Installation
SECTION 3 assembly Steering Wheel Installation Place the cargo bed on the vehicle and insert a 5/8” x 4” hex head bolt through each pivot bracket and frame stub tube . The bolt heads should be facing the Turn vehicle steering so that the tires are pointed center of the vehicle with the nuts facing the ouside. - Page 15 SECTION 3 assembly Rear Fender Installation Fenders installation Tilt the cargo bed up . Line up the holes in the rear fenders with the square holes in the bed . The raised rectangular surface on the fender should be completely hidden under the bed . If not, turn the fender around .
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Page 16: Inspection
SECTION 4 inspection IS YOUR VEHICLE READY TO DRIVE? PRE-RIDE INSPECTION Before each drive, it is important to inspect your vehicle and make sure any problems you find are corrected . A PRE-RIDE INSPECTION is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience . -
Page 17: Operation
SECTION 5 operation SOME WORDS ABOUT RESPONSIBLE OPERATION AND RIDER SAFETY The following pages present important information and recommendations to help you operate your vehicle responsibly and safely . Forming good habits and developing driving skills is an ongoing process . Even if you are an experienced driver, take time to become familiar with the controls, handling characteristics, capabilities, size and weight of your vehicle . - Page 18 SECTION 5 operation Off-Road Use Only: Your UTV and its tires are designed and manufactured for off-road use only and not for use on paved surfaces . Driving on paved surfaces can affect the handling, control, and cause excessive wear to your tires . When driving off-road, also remember to always obey local off-road driving laws and regulations .
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Page 19: No Alcohol Or Drugs
SECTION 5 operation Use of this Vehicle on Unfamiliar or Rough Terrain Before driving in an unfamiliar area, always check the terrain thoroughly . Don’t drive fast on unfamiliar terrain or when visibility is limited (it is often difficult to react to hidden obstructions like rocks, bumps, or holes) . -
Page 20: Replacement Parts, Accessories And Service
. Take this manual and all supplements to the dealer when ordering parts in person . If replacement parts are not available from a dealer, they may be ordered directly from American SportWorks by contacting ASW at 1-800-643-7332 or online at www . -
Page 21: 2Wd And 4Wd Gas Utv Operating Instructions
SECTION 5 operation Gasoline Utility Vehicles This section covers the operation of the gasoline powered 2WD and 4WD Utility Vehicles. NOTE 4WD Models Perform a Pre-Ride Inspection using the list on the back cover of this book before each use to ensure that your This section covers the additional features, operation and maintenance of the 4x4 vehicle is in proper working order Utility Vehicles . -
Page 22: Electric Utv Operating Instructions
SECTION 5 operation Electric Utility Vehicles This section covers the operation of the Electric 2WD Utility Vehicles. Some ASW models are configured as street legal Low Speed Vehicles (LSV) . Low Speed Vehicles may be used on public roads (check local ordinances) . Low Speed Vehicles do NOT have comparable crash protection to a car or truck . -
Page 23: Gas / Electric Hybrid Utv Operating Instructions
SECTION 5 operation Hybrid Utility Vehicles GAS ONLY MODE DRIVE This section covers the operation of the Gas/Electric 4WD Hybrid Utility Vehicles. REGEN There are 4 different modes to use when operating an ASW Hybrid Utility Vehicle: • GAS ONLY MODE: utilizes the gasoline engine only with the rear wheels . •... -
Page 24: Maintenance
4 . Remove the oil fill plug using a 5/16” hex key wrench . 5 . Add 150 ml . (5 oz .) of Mobil fluid 424 American SportWorks part # 20848 (note: do not use any other type of oil in this system or the 4WD will not operate properly!) 6 . -
Page 25: Engine Maintenance
SECTION 6 maintenance Fuel Type Engine Fuel Valve Lever The fuel tank is located under seat . Refer to figures 6 .1, 6 .2 and 6 .3 390cc, 479cc & 653cc Fuel Capacity is 5 Gallons . On single cylinder models the engine has a fuel valve that opens and closes the passage between the fuel tank and carburetor . - Page 26 SECTION 6 maintenance Foam element Fuel Hose refer to figure 6 .4 Clean foam element with detergent in warm water or in a nonflammable solvent . Inspect fuel hose monthly for cracks, leaks or other damage . Replace immediately Do not wring element . Squeeze excess cleaning fluids out . Allow time for the if any damage is suspected .
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Page 27: Engine Oil Level Check
SECTION 6 maintenance Engine Oil Level Check Refer to figure 6 .6 & 6 .7 Check engine oil daily with filler cap/dipstick located at the engine rear end as follows: 1 . Park Vehicle on a level surface, set park brake, turn off ignition switch, and remove key . -
Page 28: Drive Belt
SECTION 6 maintenance Transaxle Oil Change Drive Belt Warm oil drains quickly and completely . Therefore, drain used transaxle oil while The dive belt is considered a wearable item . Replacement intervals depend on transaxle housing is still warm as follows: vehicle use and environment . -
Page 29: Headlight Adjustment / Replacement
Headlight Adjustment / Replacement There are 2 different styles of headlights that require different procedures for aiming and replacement . Headlight style 1 (see figure 6 .13) is featured on the LANDmaster line of utility vehicles and style 2 (see figure 6 .16) is featured on the BULLDOG, Trail Wagon and Chuck Wagon utility vehicles . -
Page 30: Electric / Hybrid Utv Specific Maintenance
SECTION 6 ELECTRIC OR HYBRID VEHICLES ONLY maintenance Battery Charging Refer to Figure 6 .18 • On-Board battery charger is located under the dump bed or under the seat on select models . • Put the adapter into the AC cord then plug the AC cord into a grounded outlet . If an extension cord is used, a heavy duty cord of no more than 25 feet must be used . - Page 31 SECTION 6 ELECTRIC OR HYBRID VEHICLES ONLY maintenance Mode Switch Refer to figures 6 .20 & 6 .21 Your 48V UTV is equipped with a mode switch . These two modes allow for parental control of the speed of the vehicle . The switch is located either on the dash or on the left side of the vehicle, under the bed .
- Page 32 SECTION 6 ELECTRIC OR HYBRID VEHICLES ONLY maintenance American SportWork’s LSV/UTV models are equipped with certain parts unique WARNING ADVERTENCIA to these models only . Special care and attention may be required during maintenance of these vehicles . OBSERVE THE FOLLOWING INSTRUCTIONS Failure to understand and follow Warnings and Instructions for the safe use and •...
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Page 33: Troubleshooting
SECTION 7 troubleshooting SYMPTOMS PROBABLE CAUSES SUGGESTED REMEDIES Key switch left on Turn key off, recharge battery DEAD BATTERY Bad battery Replace battery Shorted starter solenoid Replace starter solenoid Loose or corroded battery connection Clean and tighten connections Defective voltage regulator Contact local service center Turn key on and pull rope to start engine. - Page 34 . (figure 7 .4) If you have tried all of this and it is still not operating correctly, you may need new cables . Please call American SportWorks Customer Service at 1-800-643-7332 . Have your serial number when you call .
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Page 35: Wiring Diagrams
SECTION 8 diagrams WIRING DIAGRAM E N G I N E M O D E L S... - Page 36 SECTION 8 diagrams WIRING DIAGRAM 2 6 5 c c E N G I N E M O D E L S...
- Page 37 SECTION 8 diagrams WIRING DIAGRAM 6 5 3 c c E N G I N E M O D E L S 4 7 9 c c E N G I N E M O D E L S Green Green Brown Grey...
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Page 38: Wiring Diagrams / Hybrid Wiring Diagrams / Terminal Block Wiring
SECTION 8 diagrams 48VOLT 2WD Wiring Diagram Please note that not all circuits illustrated are included on all models . Please disregard circuits that do not apply to your application . yellow from A/H post terminal block... - Page 39 SECTION 8 diagrams 48VOLT 2WD Wiring Harness Diagram...
- Page 40 SECTION 8 diagrams WIRING DIAGRAM Gas / Electric Hybrid 500A Fuse GREEN GREEN BROWN GREY 10A Fuse BROWN...
- Page 41 SECTION 8 diagrams WIRING DIAGRAM Terminal Blocks 650cc / 479cc Honda GASOLINE MODELS GASOLINE MODELS 265cc 48 Volt GASOLINE MODELS ELECTRIC MODELS GREY GRN BLUE BLUE GREY GREY ORNG...
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Page 42: Warranty
Full Size Utility Vehicle American SportWorks (hereinafter referred to as “ASW”), hereby warrants to the original purchaser, that a new ASW UTV will be free from defects in material and workmanship. The period of warranty is one (1) year from date of purchase for the component parts (except as noted below) and three (3) years from the date of purchase for a Honda engine, Kohler engine or Briggs &... -
Page 43: Service And Warranty Contact Information
Should your American SportWorks product require warranty repair, service or if you have any questions concerning assembly, replacement parts or how to care for your product please contact your local American SportWorks dealer or American SportWorks directly . American SportWorks Dealers: To locate the authorized dealer nearest you please call American SportWorks customer service at 1-800-643-7332, visit our website at www .amsportworks .com or contact your place of purchase . -
Page 44: Utv Setup And Pre-Delivery Checklist
WARRANTY EXPLAINED FULLY I have visually inspected unit and found no defects * American SportWorks Low Speed Vehicle (LSV) models are street legal where allowed when properly licensed and plated. No ASW RECEIVED OWNERS MANUAL I understand this vehicle product is not designed for racing vehicles are designed for, nor allowed on highways. - Page 45 notes...
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Page 46: Pre Drive Inspection Checklist
PRE DRIVE INSPECTION CHECKLIST ITEM INSPECTION PROCEDURE ACTION Engine Oil Level Add oil if required. Refer to operator's or engine manual. Check for leaks. Tighten filler cap securely. Fuel Level Add fuel if necessary. Refer to operator's or engine manual. DO NOT overfill.
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Questions and answers
Need tie rod ends for american sportwokes Cw11/tw11 2008
You can find tie rod ends for the American SportWorks LANDmaster CW11/TW11 2008 by contacting American SportWorks directly or through an authorized dealer. Call customer service at 1-800-643-7332, email feedback@amsportworks.com, or visit their website.
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Where can i find A transaxel for a bulldog bd300 model 265
You can try searching online for dealers selling old stock, including on eBay. Some parts from different models, like the 265, may be compatible and sold under different model numbers. The document also suggests checking with American Landmaster, though some parts may no longer be available.
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