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American Sportworks TW200 Owner's Manual
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American Sportworks TW200 Owner's Manual

150cc lutv
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200 SERIES 150cc LUTV
OWNER'S MANUAL
15731 Rev. A
pub. 06/17/2015
ILLUSTRATED PARTS LISTS ARE AVAILABLE ONLINE AT AMSPORTWORKS.COM OR BY CALLING 800-643-7332
THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC
ROADS, STREETS, HIGHWAYS AND THOROUGHFARES. THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION,
AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE. CHILDREN MUST BE 16+ YEARS OF AGE FOR THIS VEHICLE AND SUPERVISED BY AN ADULT
AT ALL TIMES WHEN USING THIS VEHICLE. SPEED REDUCTION KITS ARE AVAILABLE FOR ALL VEHICLES. THIS VEHICLE IS NOT A TOY.

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Summary of Contents for American Sportworks TW200

  • Page 1 200 SERIES 150cc LUTV OWNER’S MANUAL 15731 Rev. A pub. 06/17/2015 ILLUSTRATED PARTS LISTS ARE AVAILABLE ONLINE AT AMSPORTWORKS.COM OR BY CALLING 800-643-7332 THIS VEHICLE IS FOR OFF-ROAD USE ONLY. THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS, STREETS, HIGHWAYS AND THOROUGHFARES.
  • Page 2 AMERICAN SPORTWORKS dealer. AMERICAN SPORTWORKS shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplary arising in connection with the sale or use of or inability to use the AMERICAN SPORTWORKS vehicle for any purpose. Some states do not allow the exclusion or limitation of any incidental or consequential damages, so the above limitations may not apply to you.
  • Page 3 Utility Vehicle / Light Utility Vehicle Limited Warranty: American SportWorks (hereinafter referred to as “ASW”), hereby warrants to the original purchaser, that your new ASW UTV/LUTV will be free from defects in material and workmanship for a period of one (1) year from date of purchase, except as provided below.
  • Page 4 TABLE OF CONTENTS Emissions Warranty...................i ASW Limited Warranty.
  • Page 5 It is also recommended to practice in a large open online at www.amsportworks.com. area to become familiar with the operation of the machine. For more information on American Sportworks and its products visit our website at www.amsportworks.com. WARNINGS AND CAUTIONS This is the safety alert symbol.
  • Page 6 SECTION 2 safety IMPORTANT SAFETY INFORMATION WARNING 1. Exhaust fumes are toxic. a. California Proposition 65 WARNING: Gasoline engine exhaust from this machine contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. The engine exhaust contains carbon monoxide, which is a tasteless, odorless, poisonous gas.
  • Page 7 SECTION 2 safety 15. Washing or operating the vehicle in freezing temperatures can result in water freezing in the throttle cable conduit and/or on the throttle mechanism. a. This may result in the throttle sticking which can cause the engine to continue to run and result in loss of control. 16.
  • Page 8 SECTION 2 safety WHILE OPERATING THIS VEHICLE! WARNING 29. NEVER place hands, feet, or any body parts or clothing near the engine, wheels, chain, and other rotating parts of the vehicle while riding or running the engine. a. Use caution in performing required maintenance on or near operating engine. b.
  • Page 9 SECTION 2 safety SAFETY LABELS WARNING CAUTION WARNING ADVERTENCIA OBSERVE THE FOLLOWING INSTRUCTIONS DO NOT SHIFT Failure to understand and follow Warnings and Instructions for the safe use WHILE IN MOTION and maintenance of this product may result in Death or Injury! This information is contained in the Warning Labels, Owner’s Manual &...
  • Page 10 SECTION 2 safety SAFETY LABELS ADVERTENCIA WARNING ALWAYS WEAR SEATBELT SIEMPRE USE CINTURON DE SEGURIDAD Seatbelt must be properly fastened and adjusted for each El cinturón de seguridad debe ser apropiadamente atado y occupant prior to operating the vehicle; See Operator's ajustado para cada ocupante antes de la operación del Safety Manual.
  • Page 11 SECTION 2 safety SOME WORDS ABOUT RESPONSIBLE OPERATION AND RIDER SAFETY The following pages present important information and recommendations to help you operate your vehicle responsibly and safely. Forming good habits and developing driving skills is an ongoing process. Even if you are an experienced driver, take time to become familiar with the controls, handling characteristics, capabilities, size and weight of your vehicle.
  • Page 12 SECTION 2 safety g. Vehicles shall operate only on a surface or terrain recommended by the Vehicle’s manufacturer. h. Vehicles shall not be operated on roads, streets, highways, or any other location where road vehicles are intended to travel. i. Vehicles shall be operated only with adequate lighting and under conditions of suitable visibility. 9.
  • Page 13 SECTION 2 safety KEEP HANDS AND FEET ON CONTROLS When driving your vehicle, always keep both hands on the steering wheel and feet in proximity of the foot controls. It is important to remain alert and remain focused when driving the vehicle. Removing hands from or feet away from the controls can reduce your ability to react and maintain control of the vehicle.
  • Page 14 SECTION 2 safety DO NOT PERFORM STUNTS You should always operate your vehicle in a safe and reasonable manner. When driving, always keep all four wheels on the ground. WARNING Attempting wheelies, jumps, and other stunts increase the chances of an accident, including an overturn. Never attempt stunt riding of any type and ride responsibly.
  • Page 15 SECTION 2 safety ARE YOU READY TO DRIVE? Before each drive, you need to make sure that you, along with your vehicle, are ready to drive. To help get you prepared, this section UNDER discusses how to evaluate your driving readiness. Before you drive your vehicle for the first time, we urge you to: - Read this owner’s manual and the labels on your vehicle carefully.
  • Page 16 SECTION 3 operation LIGHT UTILITY VEHICLE OPERATION OPERATION CONTROLS WARNING Do not attempt to start or operate the engine until completely familiar with the location and use of each control necessary to operate this vehicle. The operator must know how to stop this machine before starting and driving it. A.
  • Page 17 SECTION 3 operation F. POWER OUTLET This vehicle also is equipped with a 12V, 10amp power outlet for plugging in accessory items, and comes standard with a rubber cap. Do not exceed the maximum amperage rating of the plug. G. ENGINE STARTING For added security, this unit is equipped with a keyed ignition switch.
  • Page 18 SECTION 3 operation L. CARGO DUMP BED – 250 lb MAX LOAD This vehicle is equipped with a manual rear dump cargo bed. Release levers are located on both the driver and passenger sides of the vehicle. Loose cargo should be secured with a cargo net, or proper cargo straps to prevent shifting during transport. This bed is NOT designed to transport people or animals and should be used for hauling cargo only.
  • Page 19 SECTION 3 operation FUELING YOUR VEHICLE The fuel tank is located directly behind the passenger seat on this vehicle and can be filled from either the front or back of the fuel tank. To aid in filling, it may be beneficial to either unlatch and lift the dump bed, or adjust the seat forward. With the vehicle in a well-ventilated area, and following the warnings listed below, unscrew the fuel cap and fill the tank with a mid-grade unleaded gasoline (89-93 Octane).
  • Page 20 SECTION 3 operation OVERHEAD BRUSH BARS STEERING WHEEL CUP HOLDERS CHOKE KNOB THROTTLE PEDAL BRAKE PEDAL 12 VOLT AUXILIARY OUTLET GEAR SHIFTER PASSENGER GRAB BAR PARKING BRAKE HIP GUARD UNDERSEAT STORAGE BENCH SEAT 3 POINT SAFETY BELT 3 POINT SAFETY BELT FUEL TANK BATTERY FUEL VALVE (under tank)
  • Page 21 Take this manual and all supplements to the dealer when ordering parts in person. If replacement parts are not available from a dealer, they may be ordered directly from American SportWorks by contacting ASW at 1-800- 643-7332 or at www.amsportworks.com where an on-line illustrated parts list can be found and orders placed.
  • Page 22 SECTION 4 service B. ENGINE LUBRICATION (cont.) a. Remove the Drain Plug located on the bottom of the right rear side of engine. Elevating the front of the vehicle slightly will help drain all of the oil. b. The oil should be emptied into suitable container for recycling. c.
  • Page 23 SECTION 4 service E. CLEANING INSTRUCTIONS Keep your vehicle clean by using a clean rag and a mild detergent and water solution. Wipe off all dirt and oil from around the controls. Wipe off any spilled fuel and oil. Keep the engine clean and clear of foreign objects, especially those around the engine cooling fan air intake and air inlet ductwork.
  • Page 24 SECTION 4 service J. SHIFTER ADJUSTMENT Your unit may require an occasional adjustment in the shift cables due to typical stretch found during normal operation of the vehicle. To make shift adjustments, ensure that engine is off and spark plug cap is removed. Refer to the following procedure: a.
  • Page 25 SECTION 5 maintenance GENERAL MAINTENANCE CAUTION Prevailing torque type locknuts must be replaced with new after the old locknuts are removed. A. FRONT WHEEL REPLACEMENT Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Figure) Tighten the nuts securely after replacing the wheels.
  • Page 26 This vehicle has been equipped with provision for a speed limiter to reduce the overall speed of the unit to approximately 20mph. This kit is available from your dealer or directly from American SportWorks by calling customer service. To install the speed limiter: a.
  • Page 27 SECTION 5 maintenance DIMENSIONS CAPACITIES Overall length ........2388mm (94.0 inch) Maximum Load (Driver, Passenger, &...
  • Page 28 American SportWorks American SportWorks carries a full line of parts & accessories for the 200 series utility vehicle. Your vehicle is the latest edition of the 200 Series. Please check with Customer Service to make sure that any desired accessories will work with the new 200. Parts can be obtained by locating the needed part number by referring to the Illustrated Parts List (IPL) for your unit at amsportworks.com then you can call 800-643-7332 or go online to our webstore to place an order.
  • Page 29 200 SERIES PRE RIDE INSPECTION ITEM INSPECTION PROCEDURE ACTION Add oil if required. Refer to operator's or engine manual. Engine Oil Level Check for leaks. Tighten filler cap securely. Add fuel if necessary. Refer to operator's or engine manual. DO NOT overfill. DO NOT refuel a hot engine.

This manual is also suitable for:

200 series