Sanyo PLC-WXU700 Service Manual
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SERVICE MANUAL

PrOdUCt COde
PLC-WXU700
1 122 457 00
(KY7AC)
1 122 458 00
(LY7AC)
1 122 458 02
(LY7CC)
Multimedia Projector
Match the Chassis No. on the unit's back cover with the
Chassis No. in the Service Manual.
I f the Original Version Service Manual Chassis No. does not
match the unit's, additional Service Literature is required.
You must refer to "Notices" to the Original Service Manual
prior to servicing the unit.
FILE NO.
Model No.PLC-WXU700
U.S.A, Canada,
Europe, U.K, Asia
Original Version
Chassis No. KY7-WXU70000
REFERENCE NO.
SM
5111064-00

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Summary of Contents for Sanyo PLC-WXU700

  • Page 1: Service Manual

    FILE NO. SERVICE MANUAL Multimedia Projector Model No.PLC-WXU700 U.S.A, Canada, Europe, U.K, Asia Original Version Chassis No. KY7-WXU70000 Match the Chassis No. on the unit's back cover with the Chassis No. in the Service Manual. I f the Original Version Service Manual Chassis No. does not match the unit’s, additional Service Literature is required. You must refer to “Notices” to the Original Service Manual prior to servicing the unit. PrOdUCt COde PLC-WXU700 1 122 457 00 (KY7AC) 1 122 458 00 (LY7AC) 1 122 458 02 REFERENCE NO. 5111064-00...
  • Page 2: Table Of Contents

    Contents SERVICE MANUAL ............1 No Sound ..............63 Contents ................ 2 Control Port Functions ..........64 Safety Instructions ............3 Scaler I/O Port Functions (PW392) ......64 Safety Precautions ............3 I/O Expander Port Functions (TE7783) ....65 Product Safety Notice ..........3 Waveform ..............
  • Page 3: Safety Instructions

    Safety Instructions Safety Precautions WARNING: The chassis of this projector is isolated (COLD) from AC line by using the converter transformer. Primary side of the converter and lamp power supply unit circuit is connected to the AC line and it is hot, which hot circuit is identified with the line ( ) in the schematic diagram. For continued product safety and protection of per- sonnel injury, servicing should be made with qualified personnel. The following precautions must be observed. 1: An isolation transformer should be connected in the power line between the projector and the AC DO NOT OPERATE THIS PROJECTOR WITHOUT T line before any service is performed on the projec- HE PROTECTIVE SHIELD IN POSITION AND PROP tor.
  • Page 4: Specifications

    Specifications Mechanical Information Projector Type Multi-media Projector Dimensions (W x H x D) 1.16" x .09" x 10.14" (4. x 78.4 x 57 .5mm) (Not including protrusions) Net Weight 7 .94 lbs (.6 kg) Feet Adjustment 0˚ to 8.9˚ Panel Resolution LCD Panel System 0.74" TFT Active Matrix type,  panels Panel Resolution 1,80 x 800 dots Number of Pixels ,07,000 (1,80 x 800 x  panels) Signal Compatibility Color System PAL, SECAM, NTSC, NTSC4.4, PAL-M, and PAL-N High Definition TV Signal 480i, 480p, 575i, 575p, 70p, 105i, and 1080i Scanning Frequency H-sync. 15 kHz–100 kHz, V-sync. 50–100 Hz Optical Information Projection Image Size (Diagonal) Adjustable from 40” to 00” Throw Distance .' (1.0m) - 9.7' (1.1m) Projection Lens F1.7–.5 lens with f=19. mm–0. mm with manual zoom and focus Projection Lamp 75 W Interface Video Input Jack RCA Type x 1 S-video Input Jack Mini DIN 4 pin x 1 Audio Input Jacks RCA Type x  Computer 1 /Computer Audio Input Jacks Mini Jack x ...
  • Page 5: Circuit Protections

    Circuit Protections This projector provides the following circuit protections to operate in safety. If the abnormality occurs inside the pro- jector, it will automatically turn off by operating one of the following protection circuits. Thermal switch There is the thermal switch (SW90) inside of the projector to de- tect the internal temperature rising abnormally. When the internal temperature reaches near 100˚C, the thermal switch opens to stop the operation of the power supply circuit. The thermal switch cannot be reset itself automatically even if the internal temperature becomes normal. Reset the thermal switch following to the below procedure. How to reset the thermal switch 1. I nsert the sharp tool like a screwdriver into a hole on the cabinet from the cabinet bottom. . P ress the reset button on the thermal switch with the screw- driver.
  • Page 6: Warning Temperature And Power Failure Protection

    Circuit Protections Warning temperature and power failure protection The projector will be automatically turned off when the internal temperature of the projector is abnormally high, or the cooling fans stop spinning, or the power supplies in the projector are failed. - I f the WARNING indicator is flashing, it may detect the abnormal temperature inside the projector. Check the follow- ing possible causes and wait until the WARNING indicator stops flashing, and then try to turn on the projector. - I f the WARNING indicator lights red, it may defect the cooling fans or power supply circuits. Check fans operation and power supply lines referring to the chapter “Power supply & protection circuit” in the Chassis Block Diagram section. Possible causes - A ir filters are clogged with dust particles. Remove dust from the air filters by following instructions in the “Air filter care and cleaning” below. - V entilation slots of the projector are blocked. In such an event, reposition the projector so that ventilation slots are not obstructed. - C heck if projector is used at higher temperature place (Normal operating temperature is 5 to 5 ˚C or 41 to 95˚F) the projector is shut down and the WArNING top Control indicator lights red.
  • Page 7: Maintenance

    Maintenance Cleaning the Filter Filter prevents dust from accumulating on the optical elements inside the projector. Should the filters become clogged with dust particles, it will reduce cooling fans’ effectiveness and may result in internal heat buildup and adversely affect the life of the projector. If a Filter warning icon appears on the screen, clean the filters immediately. Clean the filters by following the steps below. Turn off the projector, and unplug the AC power cord from the AC outlet. Turn the projector over and remove the filters by pulling the latches upward. Gently clean the filters by using a brush or rinse it softly. When rinsing the filters, dry they well. Replace the filters properly. Make sure that the filters are fully inserted to the projector. CAUtION Filters Do not operate the projector with the filters Pull up and remove. removed. Dust may accumulate on the optical elements degrading picture quality. Do not put anything into the air vents. Doing so may result in malfunction of the projector. reCOMMeNdAtION We recommend avoiding dusty/smoky environments when you operate the projector. Usage in these environments may cause poor image quality. When using the projector under dusty or smoky conditions, dust may accumulate on a lens, LCD panels, or optical elements inside the projector degrading the quality...
  • Page 8: Lamp Replacement

    Maintenance Lamp Replacement When the projection lamp of the projector reaches its end of life, top Control the Lamp replacement icon appears on the screen and LAMP LAMP rePLACe REPLACE indicator lights yellow. Replace the lamp with a new indicator one promptly. The timing when the LAMP REPLACE indicator should light is depending on the lamp mode. WARNING: TURN OFF THE UV LAMP BEFORE OPEN- ING THE LAMP COVER Lamp replacement icon ✔Note: • The Lamp replacement icon will not appear when the Display function is set to “Off” , during “ Freeze” , or “ No show” . CAUtION CAUtION Allow a projector to cool for at least 45 minutes For continued safety, replace with a lamp of the before you open the Lamp cover. The inside of the same type. Do not drop a lamp or touch a glass...
  • Page 9: Resetting The Lamp Counter

    Maintenance Resetting the Lamp Counter Be sure to reset the Lamp counter after the lamp is replaced. When the Lamp counter is reset, the LAMP RE- PLACE indicator stops lighting and the Lamp replacement icon disappears. Lamp counter Press the MENU button to display the On-Screen Menu. Use the Point ed buttons to select Setting and then press the Point 8 button. or the SELECT Use the Point ed buttons to select Lamp coun- ter and then press the SELECT button. Use the Point ed buttons to select Lamp counter reset and then press SELECT button. Lamp counter re- set? appears. Select Yes to continue. Another confirmation dialog box appears, select Yes to reset the Lamp counter. Lamp counter reset? appears.
  • Page 10: Cleaning

    Maintenance Cleaning After long periods of use, dust and other particles will accumulate on the LCD panel, prism, mirror, polarized glass, lens, etc., causing the picture to darken or color to blur. If this occurs, clean the inside of optical unit. Remove dust and other particles using air spray. If dirt cannot be removed by air spray, disassemble and clean the optical unit. disassembly Cleaning Cleaning with air spray 1. R emove the cabinet top following to “Mechanical Dis- Disassembly cleaning method should only be performed when the unit is considerable dirty and cannot be suf- assemblies” . . C lean up the LCD panel and polarizing plate by using ficiently cleaned by air spraying alone. Be sure to readjust the optical system after perform- the air spray from the cabinet top opening. ing disassembly cleaning. 1. R emove the cabinet top and main units following to Caution: Use a commercial (inert gas) air spray designed for “Mechanical Disassemblies”...
  • Page 11: Security Function Notice

    Security Function Notice Security Function Disable This projector provides security functions such as "Key lock", "PIN code lock" and "Logo PIN code lock". When the pro- jector has set these security function on, you are required to enter correct PIN code to use the projector. If you do not know the correct PIN code to the projector, the projector can no longer be operated or started. In this case, you must reset those function first according to the resetting procedure described below and then check up on the projector. Function description Locks operation of the top control or the remote con- trol. If the Key lock is enabled with top control lock, the Key lock projector can no longer be started. Initial setting: Key lock function is disabled Prevents the projector from being operated by an un- authorized person. PIN code lock Initial code: “14” Prevents an unauthorized person for changing the start-up logo and captured image on the screen.
  • Page 12: Mechanical Disassembly

    Mechanical Disassembly Mechanical disassembly should be made following procedures in numerical or- S crews Expression der. (Type ) mm Diameter x Length Following steps show the basic procedures, therefore unnecessary step may T type M Type be ignored. Caution: The parts and screws should be placed exactly the same position as the original otherwise it may cause loss of performance and product safety. z Cabinet Top, Front, R/C Board removal 1. Remove 5 screws A(Tx10) to remove the cabinet top. A (Tx10)x5 . Remove  screws B(M.5X6) and  screws C(Tx8) to Cabinet top remove the Cabinet front. . Remove screw D(M.5x6) and  screws E(Tx6) to remove the Cabinet front shield. 4. Remove  screws F(Tx8) to remove the Antenna board. 5. Remove screw G(Tx8) to remove the R/C Board. Decoration LED Control Buttons D (M.5x6) Spacer Lens Antenna Board F (Tx8)x R/C Board G (Tx8) E (Tx6)X DEC Inlay LED front...
  • Page 13 Mechanical Disassembly x Main Board, AV Board, Rear Panel and Fans removal 1. Remove 6 screws A(M.5x6),screw B(M.5x6) and C(M4x4)to remove the Main board. . Remove  screws D(Tx6) to remove the AV board and the Rear panel. . Remove screw E(M.5x6) to remove the Optical top shield. 4. Remove screw F to remove fans (FN901, FN90) and the Side grill. Main board Rear panel A (M.5x6)x5 D (Tx6)(Black)x B (M.5x6) AV board C (M4x4) E(M.5x6) F (Tx6)x FN901 Optical top shield FN90 Side grill Fig.2 c Fan (FN907) removal 1. D isconnect the lamp ballast socket. FN907 . Remove screw A(Tx8) and B(Mx8) A (Tx8) to remove fan (FN907) Trigger...
  • Page 14 Mechanical Disassembly v Optical unit, NETWORK board, Temp., Line Filter board,Fans removal 1. Remove 5 scrws A(T3x8) to remove the Optical unit. 2. Remove 2 screws B(T3x8) to remove the NETWORK board. 3. Remove 2 screws C (T3x8) and 4 hooks on the duct and then remove the Duct top. Remove the Line filter board.
  • Page 15 Mechanical Disassembly b Power, Ballast, Lamp Cover Sw Board, Thermal Sw(SW902) removal 1. Remove the  screws A( Tx8) (top side), remove the  screws B (Tx8) (bottom side) and remove screw G(Tx6) to remove the Power board assy. . Remove the Isolation sheet. . Remove  screws C(Tx6) to remove the Ballast board. 4. Remove the screw E (Tx6) and remove the Lamp cover switch board. remove the screw F (Tx6) and remove the thermal switch (SW90). Isolation sheet ( sheets) G(Tx6) Power board C(Tx6)x Ballast board A(Tx8)x Lamp cover switch board Themal switch F (Tx6) E (Tx6) (SW90) B (Tx8)x Fig.5 -15-...
  • Page 16: Optical Parts Disassembly

    Optical Parts Disassembly Before taking this procedure, remove Cabinet Top , Cabinet Front and Main Board following to the “Mechanical Disas- sembly” . Disassembly requires a .0mm hex wrench. Note: The optical unit should be removed from the cabinet bottom before removing the projection lens. z Integrator lens-in disassembly (M.5x5)x Integrator Lens-In Ass'y Hooks Integrator lens-in Fig.1 * R ugged surface (Behind) x Relay lens disassembly (M.5x5)x Relay lens Ass'y Spring Relay lens Fig.2 -16-...
  • Page 17 Optical Parts Disassembly c Polarized glass-in disassembly (M.5x5)x1 Polarized glass-in Ass'y Film sheet Polarized glass Hooks * Mount the polarized glass as the film at- tached side faces the prism side. Fig.3 -17-...
  • Page 18 Optical Parts Disassembly v LCD Panel/Prism Ass’y removal LCD Panel/ (M.5x4)x Prism Ass’y (Mx10) (Bottom side) Fig.4-1 IMPOrtANt NOtICe on LCd Panel/Prism Ass'y replacement L CD panels used for this model can not be replaced separately. Do not disassemble the LCD Panel/Prism Ass’y. These LCD panels are installed with precision at the factory. When replacing the LCD panel, should be replaced whole of the LCD panels and prism ass’y at once. After replacing LCD Panel/Prism ass’y, please check the following points. - C heck that there is no color shading at the top, bottom, left or right of the screen. If there is, try to remove the shading following to the chapter “Optical Adjustment” . - C heck the white balance. If it needs the adjustment, adjust the white balance following to the “White Balance adjustment” , “Gamma adjustment” and “Common Center adjustment” in the chapter “Electrical Adjustment” . - Check the white uniformity on the screen. I f you find the color shading at the some part of the screen, it needs to take the color shading adjustment. This adjustment should be performed by a computer and it also requires a special software “Color Shading Correction” . The software will be supplied separately and can be ordered as follows;...
  • Page 19: Panel Type Check

    Optical Parts Disassembly Panel Type Check There are  types of LCD Panel/Prism Ass'y for this model. Either L -Type or R-Type LCD Panel/Prism Ass'y is used on the projector. Check which type of LCD Panel/Prism Ass'y is used with the figure below. When replacing the LCD Panel/Prism Ass'y, you need to take "Panel Type Check and Setting" on the Electrical Adjust- ment for the replaced LCD Panel/Prism Ass'y. The gamma-characteristics is different between L-Type and R-Type LCD Panel/Prism Ass'y. How to check the type of LCdPanel/Prism Ass'y Check the printed number on the flat cable of the G-LCD Panel. L-type LCd Panel/Prism Ass'y r-type LCd Panel/Prism Ass'y -85G00 -86G00 L3D07X-85G00 L3D07X-86G00 1-B-1234A1 1-B-1234A1 G-LCD PANEL Fig.4-2 -19-...
  • Page 20 Optical Parts Disassembly  b Polarizedglass,Pre-polarizedglassremoval *Mounting the polarized glasses as the film attatched side faces the LCD panel side. (M2x2) (Green) Pre-Polarized Glass(G) Film attached faces the Prism side Polarized Glass(G) (Red) (M2x2) Pre-Polarized Glass(B) Film attached faces Polarized Glass(R) the Prism side Polarized Glass(B) Fig.5...
  • Page 21: M Locations And Directions

    Optical Parts Disassembly m Locations and Directions Parts Name When mounting or assembling the optical parts in the op- tical unit, the parts must be mounted in the specified loca- Integrator lens (OUT) tion and direction as shown in figure below. Prism beam splitter (PBS) Condenser lens (OUT) Dichroic mirror (B) Dichroic mirror (G) Condenser lens (G) Relay Lens (IN) Mirror (R) Condenser lens (R) Condenser lens (B) Mirror (B) Rugged surface is facing this side. Film attached Point marker is side is facing this printed on this side. side up Point marker is printed on this side up Fig.7 -1-...
  • Page 22: Adjustments

    Adjustments Adjustments after Parts Replacement ● : Adjustment necessary ❍ : Check necessary disassembly / replaced Parts Polarized Glass LCd/ Integrator relay Power Board Main Board Prism Ass’y Lens (OUt) Lens (OUt) Contrast Adjustment R-Contrast adjustment ❍ ● G-Contrast adjustment ❍ ● B-Contrast adjustment ❍ ● Integrator lens adjustment ❍ ●...
  • Page 23: Optical Adjustments

    Optical Adjustments Before taking optical adjustments below, remove the Cabinet Top following to the “Mechanical Disassembly” . Adjustments require a .0mm hex wrench and a slot screwdriver. When you adjust Integrator lens or Relay lens adjustment, you need to disconnect FPC cables of LCD panels on the main board. Optical adjustment requires a .0mm hex wrench and a slot screwdriver. Note: D o not disconnect connectors on the main board, because the projector cannot turn on due to operate the power failure protection. WArNING : USe UV rAdIAtION eYe ANd SKIN PrO- teCtION dUrING SerVICING CAUtION: to prevent suffer of UV radiation, those adjustment must be completed within 25 minutes. Contrast adjustment [Before Adjustment] - Input a 100% of black raster signal.
  • Page 24: Integrator Lens Adjustment

    Optical Adjustments Integrator lens adjustment T urn the projector on by a state of without FPC cables. Project all of lights on the screen. A djust the adjustment base of integrator lens assy to make color uniformity in white. 1) I f the shading appears on the left or right of the screen as shown White Fig.2-1 , loosen 1 screw , and adjust the slot to make color uniformity in white by using a slot screwdriver. ) I f the shading appears on the top or bottom of the screen as Fig.2-2 shown in , loosen  screws...
  • Page 25: Relay Lens-Out Adjustment

    Optical Adjustments Relay lens-Out adjustment Turn the projector on by a state of without FPC cables. Project all of lights on the screen. A djust the adjustment base of relay lens assy to make color unifor- mity in white. If the shading appears on the left or right of the screen as shown in White Fig.3 , loosen 1 screw , and adjust the slot to make color unifor- mity in white by using a slot screwdriver. Tighten the screw to fix the relay lens unit. Slot B Fig.3 Moving of slot B -5-...
  • Page 26: Electrical Adjustments

    Electrical Adjustments Service Adjustment Menu Operation to enter the service mode MeNU SeLeCt button To enter the “Service Mode” , press and hold the and for more than  seconds. The service menu appears on the screen as follows. to adjust service data MeNU button SeLeCt button Select the adjustment group no. by pressing the (increase) or (decrease), and button select the adjustment item no. by pressing the pointer or d , and change the data value by pressing the 7 or 8 button . Refer to the “Service Adjustment Data Table” for further description of adjustment group no., item no. and data value. to exit the service mode ON/StANd-BY button To exit the service mode, press the Service Mode...
  • Page 27: Circuit Adjustments

    Electrical Adjustments Circuit Adjustments CAUTION: T he each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before adjustment, please turn on the projector more than ten minutes. WArNING : USe UV rAdIAtION eYe ANd SKIN PrOteCtION dUrING SerVICING. CAUtION: to prevent suffer of UV radiation, those adjustments must be completed within 25 minutes. [Adjustment Condition] 16 steps gray scale pattern ● Input signal Video signal ...... 1 .0Vp-p/75W terminated, 16 steps gray scale (Composite video signal)
  • Page 28: Output Voltage Adjustment

    Electrical Adjustments Output Voltage adjustment 2 .Reference Voltage Adjustment After replacing the Power Board readjust the Output 1. Enter the service mode. voltage adjustment as follows. 2. Receive the 16-step grey scale computer signal with Computer 2 [RGB] mode. 1. Connect a digital voltmeter to pins 1 (+) and 2 (-) 3.
  • Page 29 Electrical Adjustments 5. Auto Calibration adjustment [Component] 4. Auto Calibration adjustment [PC] 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 8 color 100% color bar 1080i-component 2. Receive the 16-step grey scale computer signal with Computer1 [Component] signal with mode.
  • Page 30: Common Center Adjustment

    Electrical Adjustments 6. Auto Calibration adjustment [Video] 8. 50% White adjustment [PC] 1. Enter the service mode. 1. Enter the service mode. 2. Receive the 16-step grey scale composite video sig- 2. Receive the 16-step grey scale computer signal with Video [Video] Computer2 [RGB] nal with...
  • Page 31: Note On White Uniformity Adjustment

    Electrical Adjustments 11.White Balance adjustment [Video] 13. Color Shading Correction adjustment 1. Enter the service mode. If the correction of the Color shading adjustment is nec- 2. Receive the 16-step grey scale composite video sig- essary, please adjust the "Color shading" by using the Video[Video] nal with mode.
  • Page 32: Test Points And Locations

    Electrical Adjustments Test Points and Locations MAIN BOArd IC801 --...
  • Page 33: Service Adjustment Data Table

    Electrical Adjustments Service Adjustment Data Table These initial values are the reference data written from the CPU ROM to memory IC when replaced new memory IC. The adjustment items indicated with “ ✻” are required to readjust following to the “ Electrical adjustments” . Other items should be used with the initial data value. Group/ Item Name Function Initial range...
  • Page 34 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group dVI equalizer(dS16e5110) 0 CH0 Boost Data DVI Equalizer CHO Boost Value 0 - 7 1 CH1 Boost Data DVI Equalizer CH1 Boost Value 0 - 7  CH Boost Data DVI Equalizer CH Boost Value 0 - 7 Group General 0: IP Block not used 0 IP Mode Sets for IP Off 0 - 1 1: IP OFF used with IP Block bit0 : Global Motion bit0 : Global Motion 1 : PullDown Mode 1 -  bit1 : Video Motion bit1 : Video Motion 0 : :pull down & :pull down 0 : :pull down & :pull down  Detect Film Mode Enable...
  • Page 35 Electrical Adjustments Group/ Item Name Function Initial range Note Item Film Detection Sensitivity 0 Global Motion Sensitivity 1 - 5 <FILMSTVT> Film Detection Sensitivity 1 Video Motion Sensitivity 1 - 5 <VOFSTVT>  Video Motion Threshold Low <VOFTHRDA> 0 - 10  Video Motion Threshold <VOFTHRDB> 0 - 10 High 4 Global Motion Threshold <GMDTHRD> 0 - 10 5 Film Mode Threshold <FILMTHRD> 0 - 10 6 Global Motion Window Start X <GMDSTARX> 0 - 55 Range of detective for Film mode 7 Global Motion Window Stop X <GMDSTOPX>...
  • Page 36 Electrical Adjustments Group/ Item Name Function Initial range Note Item 0 FRP_SET 0-4095 1 DXOut_R 0 - 10  DXOut_G 0 - 10  DXOut_B 0-10 4 H_Change_Pos 0-56 5 SH_Pos 0-4095 6 SH_Pos_R 0-1 7 SH_Pos_G 1 - 1 8 SH_Pos_B 0 - 1 9 NGR_Pos 0 - 17 10 NGR_Width 0 - 55 11 FRP_Pos...
  • Page 37 Electrical Adjustments Group/ Item Name Function Initial range Note Item 70 Colshd_Pre_Tbl 0-55 71 EnaHSync 7 OutPPos_H 0-047 7 Pixel_CONT_Out 0-4095 048 74 H_Sync 0-047 75 V_Sync 0-55 76 FlickerMode 77 EnaVSync 78 EnbyPosUp1 0-55 79 EnbyPosDwn1 0-10 80 EnbyPosUp 0-55 81 EnbyPosDwn 0-10...
  • Page 38 Electrical Adjustments Group/ Item Name Function Initial range Note Item 140 Lvl9Mode_R_4096 1018 0-10 MIN<-->MAX cyclation 141 VideoGRefCont_H 0-4095 4088 14 VideoGRefCont_L 0-4095 14 DCOffset_MNS_G 0-10 144 DCOffset_MNS_G_01 0-047 MIN<-->MAX cyclation 145 DCOffset_MNS_G_0 0-047 MIN<-->MAX cyclation 146 DCOffset_MNS_G_0 0-047 MIN<-->MAX cyclation 147 DCOffset_MNS_G_04 0-047 MIN<-->MAX cyclation 148 DCOffset_MNS_G_05 0-047...
  • Page 39 Electrical Adjustments Group/ Item Name Function Initial range Note Item 10 Lvl9Mode_B_048 0-10 MIN<-->MAX cyclation 11 Lvl9Mode_B_560 0-10 MIN<-->MAX cyclation 10 1 Lvl9Mode_B_07 0-10 MIN<-->MAX cyclation 100 1 Lvl9Mode_B_584 0-10 MIN<-->MAX cyclation 1018 14 Lvl9Mode_B_4096 0-10 MIN<-->MAX cyclation 1018 15 VideoCont_R 0-4095 Standard 048 0-4095 Dynamic 048 0-4095...
  • Page 40 Electrical Adjustments Group/ Item Name Function Initial range Note Item 8 A05_B 0-1 9 00_R 0-55 10 700_G 0-55 11 B00_B 0-55 Group Panel Service(62334) 0 VMID 0-55 1 VREF_R 0-55  VREF_G 0-55  VREF_B 0-55 Group Option 0 Logo Prohibition (Forced No Logo Prohibition (0: Menu, 1: Forced, 0 -  Effective after AC On...
  • Page 41 Electrical Adjustments Group/ Item Name Function Initial range Note Item 0: default and G0-10 disable 5:busy status,"please wait" in OSD 1 WPS Push Button/WPS PIN 10: WPS Push Button OK 0 - 1 code status 11:WPS Push Button NG 0:WPS PIN code OK 1: WPS PIN code NG 1 WPS PIN code 0 - 1 14 WPS PIN code (first 4 bits) 0 - 9999 15 WPS PIN code (last 4 bits) 0 - 9999 Group Simulation mode 0 PW9C Enable 0 -1 1 PW610 Enable 0 - 1 Group Spread Spectrum 0 Enable 0: Disable 1: Enable 0 -1...
  • Page 42 Electrical Adjustments Group/ Item Name Function Initial range Note Item  VOLTAGE_LEVEL Lamp Voltage Unit: 8bit(Raw Data) * Read only 4 DIMMER_LEVEL_HIGH Dimmer level High 0 - 15 Group Projector Warning Log 0 Warning Log_1 0-767 ..49 Warning Log_50 0-767 50 Warning Log Reset 0-10 Group FAN Control 0 FAN1 MIN ADJUST (DAC) 0 - 55 1 FAN1 MAX ADJUST (DAC) 0 - 55 DAC Output for Fan  FAN MIN ADJUST (DAC)
  • Page 43 Electrical Adjustments Group/ Item Name Function Initial range Note Item Temp. C to judge the Temp Error at 7 Temp C Warning (Normal) 0-100 Normal (Lamp) Temp. B-A to judge the Temp Error at 8 Temp B-A Warning (Normal) 0-100 Normal (Clogging Det.) Temp. C-A to judge the Temp Error at 9 Temp C-A Warning (Normal) 0-100 Normal (Clogging Det.) Temp. A to judge the Temp Error at 10 Temp A Warning (Eco) 0-100 Eco (Room) Temp. B to judge the Temp Error at 11 Temp B Warning (Eco) 0-100 Eco (Panel) Temp. C to judge the Temp Error at 1 Temp C Warning (Eco) 0-100 Eco (Lamp) Temp. B-A to judge the Temp Error at 1 Temp B-A Warning (Eco) 0-100...
  • Page 44 Electrical Adjustments Group/ Item Name Function Initial range Note Item 5 Eco Fan5 Max(LAMP1) 0-55 Group Fan Start/Cooling Setting 0 Fan1 Initial Volt 0-145 1 Fan Initial Volt 0-145 Fan Start Voltage (0.1V)  Fan Initial Volt 0-145  Fan4 Initial Volt 0-55 4 Fan5 Initial Volt Fan Voltage at Power Off (0.1V) 0-55 5 Fan6-8 Initial Duty 0-55 6 Fan8 Initial Volt 0-55 Cooling Time stting at Fan Mode L1 (x 8 Cooling Time L1 0 sec)
  • Page 45 Electrical Adjustments Group/ Item Name Function Initial range Note Item Group Auto Calibration (rGB) Black Level Acquiring Area H-Start 0 OFFSET AREA H START 0 - 1000 Position Black Level Acquiring Area V-Start 1 OFFSET AREA V START 0 - 1000 Position White Level Acquiring Area H-Start  GAIN AREA H START 0 - 1000 Position White Level Acquiring Area V-Start  GAIN AREA V START 0 - 1000 Position 4 Image AREA H WIDTH Black/White Level Acquiring Area 0 - 4095 Black/White Level Acquiring Area 5 Image AREA V HIGHT 0 - 4095 Height 6 OFFSET target...
  • Page 46 Electrical Adjustments Group/ Item Name Function Initial range Note Item 1 Frequency Step Frequency Steps of TotalDot  Frequency Threshold Total Dot Freqency Threshold 0 - 10 0 [] <--- -----> 10[Not matched] 0: Executes Fine Phase, 1: Not  Fine Phase Do Phase Adj after Total Dot Adj. 0 - 1 Execute 4 BLKDET Black Level Detection Area 0 -  0: Effective All Bit, 1: Disable Lower 1 bit 5 PHASEMSK Phase Detection Filter 0 -  : Disable Lower  bit, : Disable Lower  bit Group Paneltype * Panel type Check 0: Gamma for L-Turn 0 GammaL/R-View Current Setting Check...
  • Page 47 Electrical Adjustments Group/ Item Name Function Initial range Note Item 1 Disp Dots 0 - 4095  H Back Porch 0 - 4095  V Back Porch 0 - 4095 4 Disp Line 0 - 4095 5 Clamp 0 - 4095 6 Clamp Width 0 - 4095  (USB) H Back Porch 0 - 4095  (USB) V Back Porch 0 - 4095 5 (USB)Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group YCbCr (575i) 0 Total Dots...
  • Page 48 Electrical Adjustments Group/ Item Name Function Initial range Note Item  H Back Porch 0 - 4095  V Back Porch 0 - 4095 4 Disp Line 0 - 4095 5 Clamp 0 - 55 6 Clamp Width 0 - 55  (USB) H Back Porch 0 - 4095  (USB) V Back Porch 0 - 4095 5 (USB)Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group YCbCr (1080i - 60) 0 Total Dots 00 0 - 4095...
  • Page 49 Electrical Adjustments Group/ Item Name Function Initial range Note Item  V Back Porch 0 - 4095 4 Disp Line 0 - 4095 5 Clamp 0 - 55 6 Clamp Width 0 - 55  (USB)H Back Porch 0 - 4095  (USB)V Back Porch 0 - 4095 5 (USB) Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group rGB Video (480P) 0 Total Dots 1716 0 - 4095 1 Disp Dots...
  • Page 50 Electrical Adjustments Group/ Item Name Function Initial range Note Item 4 Disp Line 105 0 - 4095 5 Clamp 0 - 55 6 Clamp Width 0 - 55  (USB)H Back Porch 0 - 4095  (USB)V Back Porch 0 - 4095 5 (USB) Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group rGB Video (1080i - 50) 0 Total Dots 640 0 - 4095 1 Disp Dots...
  • Page 51 Electrical Adjustments Group/ Item Name Function Initial range Note Item 5 Clamp 0 - 55 6 Clamp Width 0 - 55  (USB)H Back Porch 0 - 4095  (USB)V Back Porch 0 - 4095 5 (USB) Clamp 0 - 4095 6 (USB)Clamp Width 0 - 4095 Group rGB Video (1080SF-25) 0 Total Dots 640 0 - 4095 1 Disp Dots 1875 0 - 4095  H Back Porch 0 - 4095  V Back Porch...
  • Page 52: Chassis Block Diagrams

    Chassis Block Diagrams Chassis over view IC301 PW392 -5-...
  • Page 53: System Control

    Chassis Block Diagrams System control IC891 INVERTER <MH74LVC> IC301 IC1802 SCALER <PW392> I/O EXPANDER -5-...
  • Page 54: Lamp Control

    Chassis Block Diagrams Lamp control -54-...
  • Page 55: Audio Circuit

    Chassis Block Diagrams Audio circuit -55-...
  • Page 56: Power Supply & Protection Circuit

    Chassis Block Diagrams Power supply & protection circuit IC651 POWER OSC. <STR-Z2156> IC601 P.F.CONTROL <FA5502> BLAST_AC FAN_ERR IC301 SCALER <PW392> -56-...
  • Page 57: Fan Control Circuit

    Chassis Block Diagrams Fan control circuit TPFANA Q7812 FN903 S15.5V FAN_A D3621 D3613 Q7811 FN904 IC7811 D3622 Q7813 FN905 D3623 TPFANB Q7862 FN901 FAN_B D3626 FN902 D3614 Q7861 IC7861 D3627 Q7864 Q3601 P_FAIL P_FAIL P_Fail: H Power Error: On FAN_ERR TPFANC Q7842 FN907...
  • Page 58: Iic Bus Control Circuit

    Chassis Block Diagrams IIC bus control circuit DSub15 -58-...
  • Page 59: Network (Mci) Circuit

    Chassis Block Diagrams Network (MCI) circuit -59-...
  • Page 60: Troubleshooting

    Troubleshooting Indicators and Projector Condition Check the indicators for projector condition. Indicators Projector Condition LAMP WARNING POWER REPLACE red/green yellow The projector is off. (The AC power cord is unplugged.) The projector is in stand-by mode. Press the ON/STAND-BY button to turn on the projector. The projector is operating normally. The projector is preparing for stand-by or the projection lamp is being cooled down. The projector cannot be turned on until cooling is completed and the POWER indicator stops blinking. The projector is in the Power management mode. The temperature inside the projector is abnormally high. The projector cannot be turned on. When the projector is cooled down enough and the temperature returns to normal, the POWER indicator stops blinking and the projector can be turned on. (The...
  • Page 61: No Power

    Troubleshooting No Power This projector provides a function which can be specified a defective area simply by indicating the LEDs. Connect the AC cord and press the Power button once and then check the LED indication. - W hen all of Led indicators are not lighting, the symptom indicates that the primary power supply circuit does not operate properly. Check the power primary circuit and parts as follow; AC cord, F601 (Fuse), Power board, SW90 (Thermal sw.) short in normal S W90 opens when the surrounding temperature of the switch exceeds 100°C. - When the WArNING (red) and POWer(red) indicators are flashing, the symptom indicates that the projector detected an abnormal temperature risen inside the projector. Check the air filters and remove the object near the intake and exhaust fan openings, and wait until the POWER indicator stops flashing, and then try to turn on the projector. T he internal temperature is monitored by sensor ICs, IC6611(Lamp), IC661 (Panel) on the Main board and IC481 (Room) on the Temp. board - When the WArNING indicator lights red, the symptom indicates that the projector detected an abnormality in the cooling fan operation or in the power supply secondary circuits. Check fan operation and power supply lines, and the driving signal status.
  • Page 62: No Picture

    Troubleshooting No Picture Check following steps. Check signal processing stage and LCD driving stage; No picture with all of C heck RGB S&H signals at test points TP5B, TP5G, TP5R. input sources C heck power supply circuit 15.5V and peripheral circuit. C heck ICs IC501, IC51, IC561, IC401, IC01 and peripheral circuits. Check HDMI interface stage; No picture with HdMI C heck IC7001<HDMI Driver> and peripheral circuit. input source only No picture with PC input Check PC source stage; source only Computer source Check RGB signals on PC1. R signal is applied to pin 7 of IC01<AD Conventer>, G signal is applied to pin 1 and B signal is applied to pin 19 of IC 01. HV sync signals are applied to pins  and 44 of IC01<AD Conventer> as the HS1 and VS1 signals.
  • Page 63: No Sound

    Troubleshooting No Sound Check following steps. Check audio output circuit. C heck speaker, connection of the terminal “K8F” Check if the 12V power Check IC5461 and peripheral circuit. supply is observed at ON:ON_5V high. pins 13 of IC5001. NO sound with PC1, PC2 Check IC5001 and peripheral circuit. HdMI, MCI or VIdeO Au- Check the PC1 AUDIO_IN signal at pins 6 and 16 of IC5001, dio input source. pins 11 and 1 of K00. Check the PC AUDIO_IN signal at pins 5 and 17 of IC5001, pins 17 and 18 of K00. Check the HDMI signal at pins 4 and 18 of IC5001.
  • Page 64: Control Port Functions

    Control Port Functions Scaler I/O Port Functions (PW392) POrt SIGNAL POrt NAMe FUNCtION deSCrIPtION NAMe PortB7 POW_KEY PortB6 LAMP_LED LAMP LED Drive, On:H PortB5 TEMP_LED Temp Driver, On:H PortB4 READY_LED Ready LED Driver, On:H PortB POWER_LED Power LED Driver, On:H PortB ON_15V 15V Power Driver, Power On:H PortB1 ON_5V 5V Power Driver, Power On:H PortB0 ON_.V .V Power Driver, Power On:H PortC7 MUTE Sound Mute Driver, Mute On:H PortC6 W_R/C_SW...
  • Page 65: I/O Expander Port Functions (Te7783)

    Control Port Functions I/O Expander Port Functions (TE7783) PIN NO. NAMe FUNCtION ACtION USB_VIN WAKEUP WAKEUP REST X'TAL IN X'TAL OUT XSTDBYEN XSTDBYE MCI_ON H: MCI ON USB_VBUS AIN1 P_FAIL_MCI Fpower Fail SIgnal Input for MCI Circuit TXD_MCI For MCI RXD_MCI For MCI TXD_MCI For MCI RXD_MCI For MCI DMNUS USB_D- DPLUS USB_D+ NET_H/L UPDATE -65-...
  • Page 66: Waveform

    Waveform VIdeO signal <VIdeO> HSYNC signal VSYNC signal HSYNC signal <tPdHS> VSYNC signal <tPdVS> r-S&H signal <tP35r> G-S&H signal <tP35G> B-S&H signal <tP35B> -66-...
  • Page 67: Ic Block Diagrams

    IC Block Diagrams ● FA7703 <Fan Power Control, IC7811> Component2 ● FA7701<ddC Control, IC7841> -67-...
  • Page 68 IC Block Diagrams ● FA5502 <P.F. Control, IC601> ● MP2106 <DC-DC Converter, IC5721, IC8018, IC8019> -68-...
  • Page 69 IC Block Diagrams ● Sil9127 <HDMI Driver, IC7001> ● L3E06170 <LCD Driver, IC501, IC531, IC561> (LATCH) ??????? (6bit) (9bit) (9bit) (9bit) (4bit) (5bit) (9bit) -69-...
  • Page 70 IC Block Diagrams ● L3E07111 <LCD Driver & Gamma Correction, IC401> ● LM4889 <Audio Output, IC5031> -70-...
  • Page 71 IC Block Diagrams ● NJW1156 <Audio Control, IC5001> ● PW392 <Scaler, IC301> A(23:1),D(15:0) PORTA(7:0) BHEN,RD,WR PORTB(7:0) RxD0/1 ROMWE, CS(1:0) PWM(5:0) 2WIRE(2:0) IRRCVR(2:0) DAC(3:0) ADC(7:0) PORTC(7:0) ROMOE TxD0/1 EXTINT(1:0) Turbo 80186 Microprocessor with Instruction 2-Wire Interrupt 10-bit GPIO UART JTAG Cache Serial Decoders Controller...
  • Page 72 IC Block Diagrams ● Str-Z2156<Power OSC, IC651> ● TE7783 <Parallel I/O Expander, IC1802> -7-...
  • Page 73 IC Block Diagrams ● MP2307 <dC-dC Conventer, IC5860, IC5842> -7-...
  • Page 74: Electrical Parts List

    KY7-WXU70000 Electrical Parts List Product safety should be considered when a component replacement is made in any area of a projector. Components indicated by a mark in this parts list and the circuit diagram show components whose value have special significance to product safety. It is particularly recommended that only parts specified on the following parts list be used for components replacement pointed out by the mark. ● read description in the parts list Read description in the Capacitor and Resistor as follows: CAPACITOR CERAMIC 100P K 50V Rated Voltage Tolerance Symbols: Less than 10pF A : Not specified B : ±0.1pF C : ±0.25pF D : ±0.5pF F : ±1PF...
  • Page 75: Electrical Parts Location

    KY7--WXU70000 Electrical Parts List Electrical Parts Location ● Assemblied Boards A4800 Temp Board A2000 A100 AV Board Network Board A200 A630 Antenna Board Line Filter Board A2900 R/C Board A690 A902 Lamp Cover SW WIRELESS ADAPTOR Board A1000 Main Board A901 Ballast Board A600...
  • Page 76: Electrical Parts List

    KY7-WXU70000 Electrical Parts List Electrical Parts List Note: Parts order must contain Chassis No., Part No., and Descriptions. Key No. Part No. description Key No. Part No. description Q5068 406 021 7804 TR 2SC4617 ASSEMBLED BOARDS Q5069 406 021 7804 TR 2SC4617 Q5306 406 021 7804 TR 2SC4617 Q5331 305 217 7815 TR HN1B04FE-Y TE85L !A1000 655 002 8051 ASSY,PWB,MIAN KY7AC...
  • Page 77 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K IC5001 409 683 5716 IC NJW1156AV C1303 303 453 8917 CERAMIC 0.1U K IC5031 309 594 1916 IC LM4889MMX 303 453 8610 CERAMIC 0.1U K IC5081 410 666 0809 IC LM39101D-5.0V 303 409 3426 CERAMIC 0.1U K IC5301 309 439 8919 IC TC7WH125FU C1304 303 453 8917 CERAMIC 0.1U K IC5302 309 439 8919 IC TC7WH125FU...
  • Page 78 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description C1344 303 392 1215 ELECT 47U M 6.3V C1816 303 453 7910 CERAMIC 18P J 303 387 5310 ELECT 47U M 6.3V 303 454 0712 CERAMIC 18P J C1355 303 453 8917 CERAMIC 0.1U K 303 276 2819 CERAMIC 18P J 303 453 8610 CERAMIC 0.1U K C1817 303 453 8917 CERAMIC 0.1U K...
  • Page 79 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description C2073 303 453 8917 CERAMIC 0.1U K C2229 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C2096 303 453 8917 CERAMIC 0.1U K C2231 303 358 3215 CERAMIC 10U K 6.3V 303 453 8610 CERAMIC 0.1U K...
  • Page 80 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C265 303 453 8917 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K C321 403 455 1012 CERAMIC 1U K 303 409 3426 CERAMIC 0.1U K 303 433 1112 CERAMIC 1U K C266 303 453 8511 CERAMIC 1000P K...
  • Page 81 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 424 1510 ELECT 10.0U M 303 409 3426 CERAMIC 0.1U K C3569 303 396 9613 CERAMIC 1U K C349 403 455 1012 CERAMIC 1U K 303 397 7618 CERAMIC 1U K 303 433 1112 CERAMIC 1U K C357 303 453 8917 CERAMIC 0.1U K C3501 303 396 9613 CERAMIC...
  • Page 82 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 433 1112 CERAMIC 1U K C4002 303 453 8917 CERAMIC 0.1U K C3801 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C4003 303 372 7510 CERAMIC 2.2U K 6.3V C3802 303 453 8917 CERAMIC...
  • Page 83 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 282 5118 CERAMIC 470P K C5031 303 396 9613 CERAMIC 1U K C434 303 453 8917 CERAMIC 0.1U K 303 397 7618 CERAMIC 1U K 303 453 8610 CERAMIC 0.1U K C5032 303 336 3510 CERAMIC 0.47U K 303 409 3426 CERAMIC 0.1U K 304 110 9800 CERAMIC 0.47U K C436 303 453 8917 CERAMIC...
  • Page 84 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C532 303 453 8917 CERAMIC 0.1U K C5616 303 397 8219 CERAMIC 2.2U K 303 453 8610 CERAMIC 0.1U K C5617 403 455 1616 CERAMIC 10U K 303 409 3426 CERAMIC 0.1U K...
  • Page 85 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C5773 303 453 8917 CERAMIC 0.1U K C6623 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC...
  • Page 86 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K C7213 303 453 8917 CERAMIC 0.1U K C7023 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C7214 303 442 0519 CERAMIC 0.068U K C7024 303 358 3215 CERAMIC...
  • Page 87 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K R1068 301 224 9019 MT-GLAZE 10K JA 1/16W 303 409 3426 CERAMIC 0.1U K R1069 301 225 3818 MT-GLAZE 1.5K JA 1/16W C7813 303 381 5613 ELECT 220U M R1071 301 253 7819 MT-GLAZE 82 JA 1/4W 303 423 8916 ELECT 220U M R1072 301 263 7420 MT-GLAZE 75 JA 1/16W...
  • Page 88 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description R1833 301 224 9019 MT-GLAZE 10K JA 1/16W R2223 301 263 7420 MT-GLAZE 75 JA 1/16W R1834 301 224 9019 MT-GLAZE 10K JA 1/16W R2231 301 037 5017 MT-GLAZE 0.000 ZA 1/10W R1835 301 224 9019 MT-GLAZE 10K JA 1/16W R2234 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R1836 301 224 9019 MT-GLAZE 10K JA 1/16W R2238...
  • Page 89 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description R3562 301 225 1418 MT-GLAZE 47K JA 1/16W R5002 301 225 8110 MT-GLAZE 10 JA 1/16W R358 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5003 301 225 8110 MT-GLAZE 10 JA 1/16W R359 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R5004 301 224 8913 MT-GLAZE 100K JA 1/16W R360 301 224 9019 MT-GLAZE 10K JA 1/16W R5005 301 224 8913 MT-GLAZE...
  • Page 90 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description R539 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R6003 301 035 4111 MT-GLAZE 0.000 ZA 1/8W R541 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R6014 301 035 4111 MT-GLAZE 0.000 ZA 1/8W R542 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R6019 301 224 9019 MT-GLAZE 10K JA 1/16W R543 301 226 1516 MT-GLAZE 0.000 ZA 1/16W...
  • Page 91 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description R7036 301 225 0312 MT-GLAZE 33 JA 1/16W R7884 301 286 4717 MT-GLAZE 30K JA 1/16W R7037 301 225 0312 MT-GLAZE 33 JA 1/16W R7891 301 224 9316 MT-GLAZE 1K JA 1/16W R7042 301 226 1516 MT-GLAZE 0.000 ZA 1/16W R7892 301 225 1210 MT-GLAZE 4.7K JA 1/16W R7043 301 225 1418 MT-GLAZE 47K JA 1/16W R7893 301 225 0213 MT-GLAZE...
  • Page 92 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description RB322 945 037 0671 R-NETWORK 47X4 0.063W 945 037 0817 R-NETWORK 0X4 1/16W 945 018 8931 R-NETWORK 47X4 1/16W RB507 945 036 3529 R-NETWORK 0X4 1/32W RB331 945 036 0986 R-NETWORK 47X4 1/32W 945 037 0817 R-NETWORK 0X4 1/16W 945 037 0831 R-NETWORK 47X4 1/16W RB508 945 036 3529 R-NETWORK 0X4 1/32W RB332 945 036 0986 R-NETWORK 47X4 1/32W 945 037 0817 R-NETWORK 0X4 1/16W 945 037 0831 R-NETWORK 47X4 1/16W RB531 945 036 3529 R-NETWORK 0X4 1/32W RB333...
  • Page 93 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description L2093 945 086 7454 FILTER,EMI 50MHZ L5861 945 075 1388 INDUCTOR,10U M L2306 945 086 6600 IMPEDANCE,220 OHM P L5863 945 040 6455 INDUCTOR,4.7U M L2307 945 086 6600 IMPEDANCE,220 OHM P L5867 301 037 5017 MT-GLAZE 0.000 ZA 1/10W L2308 945 086 6600 IMPEDANCE,220 OHM P L5868 945 041 1978 INDUCTOR,330 OHM L2309 945 086 6600 IMPEDANCE,220 OHM P L5869...
  • Page 94 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 307 209 1214 ZD UDZS-TE-176.2B D7842 307 254 2716 DIODE CMS16 D4813 307 223 1115 ZENER DIODE 02DZ6.2Y(TPH3 D7862 307 254 2716 DIODE CMS16 307 209 1214 ZD UDZS-TE-176.2B D7863 307 235 0816 DIODE 1SS387 TPL3 D5061 307 235 0816 DIODE 1SS387 TPL3 307 210 1923 DIODE 1SS400 TE-61 307 210 1923 DIODE 1SS400 TE-61 MISCELLANEOUS D5062 307 235 0816 DIODE 1SS387 TPL3 307 210 1923 DIODE 1SS400 TE-61 FB2891 945 086 6037 IMPEDANCE,330 OHM P D5083...
  • Page 95 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description C2902 303 453 8719 CERAMIC 470P K R2064 301 150 5819 MT-GLAZE 100K JA 1/10W 303 453 9211 CERAMIC 470P K R2065 301 150 5819 MT-GLAZE 100K JA 1/10W 303 282 5118 CERAMIC 470P K R2066 301 150 5819 MT-GLAZE 100K JA 1/10W C2903 303 384 4712 TA-SOLID 47U M 6.3V COIL...
  • Page 96 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 453 8610 CERAMIC 0.1U K IC8013 410 643 4400 IC EDD2516AETA-5B-E 303 409 3426 CERAMIC 0.1U K IC8014 410 681 3809 IC EDD5116AGTA-5B-E C8027 303 453 8917 CERAMIC 0.1U K IC8015 410 643 4400 IC EDD2516AETA-5B-E 303 453 8610 CERAMIC 0.1U K IC8017 310 596 0002 IC 74LVC1G125GW,125 303 409 3426 CERAMIC 0.1U K IC8018 409 689 2115 IC MP2106DK C8028...
  • Page 97 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 370 0018 CERAMIC 10U K 6.3V 303 453 8610 CERAMIC 0.1U K 303 368 7319 CERAMIC 10U K 6.3V 303 409 3426 CERAMIC 0.1U K C8051 303 358 3215 CERAMIC 10U K 6.3V C8074 303 453 8917 CERAMIC 0.1U K 303 370 0018 CERAMIC 10U K 6.3V 303 453 8610 CERAMIC 0.1U K 303 368 7319 CERAMIC...
  • Page 98 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C8096 303 453 8917 CERAMIC 0.1U K C8126 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C8098 303 454 0613 CERAMIC 0.01U K...
  • Page 99 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description C8148 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C8171 303 453 8917 CERAMIC 0.1U K C8149 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K...
  • Page 100 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 303 409 3426 CERAMIC 0.1U K C8215 303 453 8917 CERAMIC 0.1U K C8193 303 453 8917 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 453 8610 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K 303 409 3426 CERAMIC 0.1U K C8216 303 453 8917 CERAMIC 0.1U K C8194 303 453 8917 CERAMIC...
  • Page 101 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description C8243 303 392 5015 CERAMIC 22U M 6.3V R8059 301 225 7915 MT-GLAZE 220 JA 1/16W 303 443 9214 CERAMIC 22U M 6.3V R8060 301 225 7915 MT-GLAZE 220 JA 1/16W C8244 303 341 3918 POS-SOLID 100U M 6.3V R8061 301 224 9316 MT-GLAZE 1K JA 1/16W C8245 303 341 3918 POS-SOLID 100U M 6.3V...
  • Page 102 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description R8157 301 224 9712 MT-GLAZE 22 JA 1/16W R8235 301 224 8913 MT-GLAZE 100K JA 1/16W R8158 301 224 9712 MT-GLAZE 22 JA 1/16W R8236 301 224 8913 MT-GLAZE 100K JA 1/16W R8159 301 224 9712 MT-GLAZE 22 JA 1/16W R8237 301 224 8913 MT-GLAZE 100K JA 1/16W R8160 301 224 9712 MT-GLAZE 22 JA 1/16W R8240 301 224 8913 MT-GLAZE...
  • Page 103 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description RB8017 945 036 3529 R-NETWORK 0X4 1/32W RB8251 945 054 1118 R-NETWORK 68X4 1/16W 945 037 0817 R-NETWORK 0X4 1/16W RB8252 945 054 1118 R-NETWORK 68X4 1/16W RB8018 945 036 3529 R-NETWORK 0X4 1/32W RB8253 945 054 1118 R-NETWORK 68X4 1/16W 945 037 0817 R-NETWORK 0X4 1/16W RB8255 945 054 1118 R-NETWORK 68X4 1/16W RB8019 945 036 3529 R-NETWORK 0X4 1/32W RB8256 945 054 1118 R-NETWORK 68X4 1/16W 945 037 0817 R-NETWORK 0X4 1/16W RB8257 945 054 1118 R-NETWORK 68X4 1/16W RB8020 945 036 3529 R-NETWORK 0X4 1/32W...
  • Page 104 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description Q601 405 218 6002 TR 2SK3934 LBS1 C623 303 215 2214 CERAMIC 0.01U K Q602 405 218 6002 TR 2SK3934 LBS1 C624 303 342 3313 CERAMIC 0.1U K Q621 305 014 4512 TR 2SC2412K T146 R C625 303 402 3918 ELECT 4.7U M 305 014 4611 TR 2SC2412K T146 S C626 303 342 3313 CERAMIC 0.1U K 305 015 8727 TR 2SC2812-L6-TB C627...
  • Page 105 KY7--WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description R636 301 152 3110 MT-GLAZE 620 JA 1/10W 408 062 7201 DIODE 1SS35 R637 301 264 2810 MT-GLAZE 1.2K FA 1/10W 307 149 0810 DIODE 1SS355-TE-17 R638 301 259 9015 MT-GLAZE 150K FA 1/2W 408 062 7201 DIODE 1SS35 R639 301 259 9015 MT-GLAZE 150K FA 1/2W D609 307 163 0414 DIODE 1SS352-(TPH3) R641...
  • Page 106 KY7-WXU70000 Electrical Parts List Key No. Part No. description Key No. Part No. description 610 339 5463 CUSHION -KB3AC 655 002 4824 INSTALLATION SHEET KF3AC ACCESSORIES OWNER'S MANUAL 610 344 8671 CD-ROM(NETWORK V&C5) 610 344 5281 CD-ROM,OWNERS MANUAL-KY7AC 655 002 8037 SETUP INST-KY7AC 655 003 0641 SAFETY MANUAL-KG5AC 655 003 0900 USB MEMORY MANUAL-KY7AC REMOTE CONTROL 645 099 3312 ASSY,REMOCON MXAE 910 319 1820 RC-BATTERY LID-CXSP AC CORD US 945 064 6363 CORD,POWER-3.0MK,US EU 945 064 6363 CORD,POWER-3.0MK UK 945 064 6363 CORD,POWER-3.138MK MISCELLANEOUS...
  • Page 107: Mechanical Parts List

    KY7-WXU70000 Mechanical Parts List Cabinet Parts Location -107-...
  • Page 108: Optical Parts Location

    KY7-WXU70000 Mechanical Parts List Optical Parts Location Integrator Lens-In (Integrator-In) Relay Lens-Out (Relay-out) -108-...
  • Page 109 KY7-WXU70000 Mechanical Parts List Polarized Glass-In L02-r (Polarized-in-R) L02-G (Polarized-in-G) L02-B (Polarized-in-B) Projection Lens (Projection) -109-...
  • Page 110 KY7-WXU70000 Mechanical Parts List Prism/LCD Panel Assy (Green) L01-2G L01-1G (red) L01-2B L01-1r L01-1B (Blue) (Prism/LCD panel Ass'y) -110-...
  • Page 111 KY7-WXU70000 Mechanical Parts List In the Optical Unit -111-...
  • Page 112: Mechanical Parts List

    L16 945 088 7919 DICHROIC MIRROR (G) C09 610 333 9207 DEC INLAY LED-KL6AC C10 910 325 2477 DEC LEG-PT5EC C11 910 302 5613 DEC SHEET-M4JA C12 610 333 9290 FILTER BASE-KM6AC C13 610 345 9141 GRILLE-KY7AC C14 945 047 8032 BADGE,SANYO*26.2X5.7L26.0 C15 610 345 3521 DEC INLAY LED FR-KY7AC CHASSIS PARTS M01 610 344 6813 DEC AV SHEET-KY7AC M02 610 334 4348 HOLDER POWER PWB BTM-KM6AC M03 610 334 5895 HOLDER T SW-KM6AC M04 610 344 6837 MOUNTING MCI-KY7AC M05...
  • Page 113 KY7-WXU70000 Mechanical Parts List -11-...
  • Page 114 SANYO electric Co., Ltd. (KY7AC) July. 00 DC 00 Printed in Japan...
  • Page 115: Diagrams & Drawings

    Diagrams & Drawings Schematic Diagrams Printed Wiring Board Drawings Model Chassis No. PLC-WXU700 KY7-WXU70000 these schematic diagrams and printed wiring board drawings are part of the service manual original for chassis No. KY7-WXU70000, model PLC- WXU700.File with the service manual No. SM5111064-00...
  • Page 116: Parts Description And Reading In Schematic Diagram

    KY7-WXU70000 Parts description and reading in schematic diagram 1. T he parts specification of resistors, capacitors and resistor reading coils are expressed in designated code. Please check Example 1/ D J 10K B the parts description by the following code table. . S ome of transistors and diodes are indicated in mark Characteristic for the substitution of parts name. Please check the Example 6 W K 8. Z (Carbon fuse) parts name by the following code table. B (Non-burnable) . V oltages and waveforms were taken with a video color bar signal (1Vp-p at 75 ohms terminated) and Example 1/ C K 1M K indicates in KW...
  • Page 117 KY7-WXU70000 Pin description of diode, transistor and IC ● diode ● transistor/Fet ● IC...
  • Page 118: Note On Soldering

    Note on Soldering do not use solder containing lead. Solder This product has been manufactured using lead-free Use solder with the metal content and composition solder in order to help preserve the environment. ratio by weight given in the table below. Do not use Because of this, be sure to use lead-free solder solders which do not meet these conditions.
  • Page 119 K8004 K8003 J11B8100N J10ES046G Schematic Diagrams PROJECTION LENS 1AV4Z10B54700 K8002 J10EG045G T8001 L18B0720M K8941 J10RL300G POWER 380V LAMP LP900 CON8001 1AV4T30B10800 J11B8100N BALLAST SW902 PTH651 PTH652 S10B5540N POWER FACTOR CORRECTION DHXAVB026G C650 R650 (TERMOSTAT_SW) K6AC 25KK 1/10GJ J10EM024N 0.1GQ 9.1KC A901 K6AC_1A K6AC_1B...
  • Page 120 R2000 1/10GZ0C C2001 C2002 R2036 6.3KK10MB R2002 Q2000 1/16GJ10A ;6.3KK10BA TXXLBB013P 16KK0.1MN 1/16GJ47KA ;16KK0.1AYH ;16KK0.1AXH R2005 R2004 1/16GJ56KA 1/16GJ470A VIDEO R2006 1/16GJ1KA C2011 16KK0.1MN R2037 ;16KK0.1AYH Q2001 C2012 1/16GJ10A ;16KK0.1AXH R2015 1/16GJ47KA TXXLBB013P 16KK0.1MN ;16KK0.1AYH R2013 ;16KK0.1AXH R2014 IC301(PW190) 1/16GJ56KA 1/16GJ470A K10C S3.3VSI...
  • Page 121 R1301 1/16GF1.2KA S2.6VPW S2.6VPW S1.3VREF S2.6VPW IC1321 IC1301 R1302 1/16GF1.2KA C1303 C1323 16KK0.1MN 16KK0.1MN TICE MD[8] MD[7] MD[24] MD[23] J30B1640G J30B1640G C1304 DQ15 C1324 DQ15 16KK0.1MN 16KK0.1MN J30B1640G VDDQ VSSQ VDDQ VSSQ T3VFL MD[9] MD[6] MD[25] MD[22] DQ14 DQ14 C3853 MD[10] MD[5] MD[26]...
  • Page 122 IC9883 TC7SZ125FUK R410 1/16GZ0A R426 1/16GJ10KA R427 1/16GZ0A RESET R G B COMMON C428 16KK0.1MN :16KK0.1AYH :16KK0.1AXH R424 1/16GJ4.7KA R430 RB437 SHCLKG R1JA4704G R404 R472 IRM_RST R5723 R5724 R5725 C425 R5752 1/16GF 1/16GF 1/16GZ0A SDATA 10KA 27KA R406 1/16GZ0A SDATA_PW R407 1/16GZ0A SCLK...
  • Page 123 <FROM:IC301> <FROM:IC1423> (PW190) (UPC324) BLUE B_LCCOM 1/16GJ100KA R3503 L501 L26B3470G 16EM1001X C3506 L1421 3.3V L26B3470G C507 C509 B_MON 15V_PNL 15V_REF 25EM331X 25KK2.2BA 25KK11D <FROM:IC401> ;25EM331Z C3504 R508 1/16GZ0A K5B1 C1441 C1442 1/16GJ47KA (L3E07111K0A) R3502 25EM101X 25KK11D L502 B_VID[1-12] ;25EM101Z :25KK1GQ L26B3470G C3529 15V_PNL...
  • Page 124 S3.3V FAN_CON_B FAN_CON_C 3.3V_IO R6833 Q6833 FAN_CON_A 1/16GJ10KA Q6832 HN1B04 FEYP R6832 S3.3V_LED 1/16GJ1KA S1.8V FN902 FN907 FN901 FN904 FN903 FN905 EXHAUST EXHAUST L6832 LAMP IN R6834 SIDE L26B3470G R6836 SIDE G-PNL R-PNL C6832 1/16GJ1KA 1/16GJ1KA B-PNL LAMP 10KK1MN POWER J10EG J10EG J10EG...
  • Page 125 TP8002 J30B1640G TP8003 R8172 1/16GJ10KA J30B1640G TO USB IC8012 MOUSE_RX IC8013 R8171 1/16GZ0A C8105 +3.3V_CPU CJ12CM RXD1 C8106 DRAM0_DQ[0] DRAM0_DQ[15] CJ12CM DQ15 DRAM0_DQ[0-31] VDDQ VSSQ DRAM1_DQ[0] DRAM1_DQ[15] DQ15 DRAM1_DQ[0-31] DRAM0_DQ[1] DQ14 DRAM0_DQ[14] IC8017 C8108 27.0MHZ DRAM1_DQ[0-31] DRAM0_DQ[2] DRAM0_DQ[13] VDDQ VSSQ CJ22CM C8107 DQ13...
  • Page 126 +5V_USB R8044 1/16GZ0A R8045 1/16GJ10KA IC8007 R8046 QRT9711CGBP L8005 1/16GJ10KA F34DG107G CON8001 USB_OC0 VOUT B4J11B0550N R8287 1/16GJ5.6KA USB_EN0 C8013 C8014 C8031 USB_DM0 C8032 KK0.1MN KK0.01MN KK0.01MN 6.3VM100E USB_DP0 R8043 1/16GZ0A R8047 1/16GJ10KA R8048 L8012 1/16GJ10KA F34DG107G USB_OC1 USB_MAIN VOUT PHY_LED4 R8288 1/16GJ5.6KA USB_EN1...
  • Page 127 Printed Wiring Board Diagrams ! CAUtION This projector is isolated from AC line by using the internal converter transformer. LINe FILter ( SIde:A) LINe FILter (SIde:B) Please pay attention to the following notes in servicing 1. D o not touch the part on hot side (primary circuit) or both parts on hot and cold sides (secondary circuit) at the same time. F601 . Do not shorten the circuit between hot and cold sides. 1AA4B10C5890B B SIDE F601A F601A F601B F601B A SIDE LF901 . T he grounding lead must be connected to the ground of the same circuit when TYPE215008 T8AH250V measuring of voltages and waveforms.
  • Page 128 MAIN (SIde:A) TEMP . “ K48E” 1LG4B10W0260A_B ??? *** SCREW_6 FB3623 L3623 TE4669 SCREW_5 L3633 A SIDE(1st Reflow) IC9882 D3623 L3634 R6861 FN905 R3623 TPFANA L3624 R6867 R7882 R7883 R6868 D5605 R7881 R7821 R7874 R7824 Q6866 D5813 R6870 R7878 R7871 R7833 R6869 D7863...
  • Page 129 MAIN (SIde:B) POWER LAMP BALLAST “ K6R” UNIT SCREW_11 Q6001 C5619 FB5609 C5616 C5618 R5708 L5601 R6003 R5709 Q6002 C5845 R7816 Q7862 R7866 C7818 C7812 C7868 C6002 R6009 R6006 FB2891 R7819 L5841 RB424 RB422 RB419 Q6003 “ K9D” R6005 D6845 C7813 R7869 C5710 C5601...
  • Page 130 POWer (SIde:A) POWer (SIde:B) C611 C683 C685 C681 R684 C683 C691 C611 C685 L616 L611 1AA4B10C5890A_X L614 T601 D681 D682 R679 B SIDE FB601 D682 D681 L603 L603 FB601 MAIN A30C5 “ K8R” PC602 R648 R650 Q602 Q601 D604 R674 Q601 Q602 D654...
  • Page 131 LAMP COVer SW (SIde:B) LAMP COVer SW (SIde:A) MAIN “ K8S” SW901 SW901 ANteNNA (SIde:B) ANteNNA (SIde:A) SCREW_14 SCREW_14 1LG4B10W0270B 1LG4B10W0270B SCREW_15 SCREW_13 NETWORK "K800" PCB_KY7AC...
  • Page 132 NO dAtA PCB_KY7AC...

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