American Eagle SRS-40 Owner's Manual

American Eagle SRS-40 Owner's Manual

Rotary screw compressor
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SRS-40
Rotary Screw Compressor
Owner's Manual
Safety • Operation • Maintenance • Installation • Parts
American Eagle
740 North State Street
PO Box 169
Garner, IA 50438
800-392-3015
Subject to Change without Notification.
www.americaneagleacc.com
© 2015 American Eagle
Last Revision: 02/10/15

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Summary of Contents for American Eagle SRS-40

  • Page 1 Rotary Screw Compressor Owner’s Manual Safety • Operation • Maintenance • Installation • Parts American Eagle 740 North State Street PO Box 169 Garner, IA 50438 800-392-3015 Subject to Change without Notification. www.americaneagleacc.com © 2015 American Eagle Last Revision: 02/10/15...
  • Page 2 SRS-40 Manual Revisions Date of Revision Section Revised Description of Revision Page ii | American Eagle SRS-40 Owner’s Manual ®...
  • Page 3: Table Of Contents

    Typical Hydraulic Circuit for Compressor with Auxiliary Cooler .............. 20 Chapter 4 - Assembly Drawings ........................21 SRS-40 Case Assembly - PN 70380 ......................21 SRS-40 Assembly Drawing - PN 69886 ......................22 SRS-40 Assembly Bill - PN 69886 ........................23 Chapter 5 - Troubleshooting ..........................25...
  • Page 4: Introduction

    This manual is not binding. American Eagle reserves the right to change, at any time, any or all of the items, components, and parts deemed necessary for product improvement or commercial/production purposes.
  • Page 5: Chapter 1 - Specifications

    Crankcase Oil Capacity 4 Quarts Oil Reservoir Capacity Minimum: 26 Gallon Plumbing/Fittings Steel W/JIC Fittings Cooler Fan 1710 CFM, 12 Volt Drive Belt Drive Manifold 6061 Aluminum Control Valve 12 VDC Solenoid American Eagle SRS-40 Owner’s Manual | Page v ®...
  • Page 6 Page vi | American Eagle SRS-40 Owner’s Manual ®...
  • Page 7: Chapter 1 - Operation

    Operators should never operate the air compressor while under the adverse influence of alcohol, drugs, or medication. Please take note that American Eagle is not liable for accidents incurred by the air compressor because of non-fulfillment from the operator’s side of current rules, laws, and regulations.
  • Page 8: Before Start-Up

    3. Once engaged, adjust the engine speed control to ensure that the compressor speed does not exceed 8000 rpm under load. Adjustment instructions are provided with the speed control unit. Page 2 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 9: Srs-40 Air Operations

    Relieve pressure before disconnecting lines. Disconnect power and relieve all Tighten all connections before applying pressure prior to maintenance. pressure. American Eagle SRS-40 Owner’s Manual | Page 3 ®...
  • Page 10 This page intentionally left blank. Page 4 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 11: Chapter 2 - Maintenance

    Chapter 2 - Maintenance Maintenance is an important part of extending the life of any American Eagle ® Compressor. Performing key maintenance items on a scheduled program will prevent unnecessary downtime. General Maintenance Guidelines Before performing any maintenance to the air compressor, consider the following: WARNING •...
  • Page 12: Service Intervals

    General preventative maintenance includes maintaining proper fluid level in both systems and the general cleanliness of the equipment. Proper fluids according to the specifications are required. USE AE SYNTHETIC COMPRESSOR OIL P/N C0087. COMPRESSOR CRANKCASE CAPACITY IS 3 QUARTS. Page 6 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 13: Oil Level

    5. Turn on compressor and operate for three minutes. 6. Check oil level and fill if low. 7. Dispose of condensate (mixture on water and oil) in accordance with local and federal regulations. American Eagle SRS-40 Owner’s Manual | Page 7 ®...
  • Page 14: Changing The Oil

    Viscosity class: ISO 46 or ISO VG 68 Pipeline Materials: Viscosity at 104°F / 40°C: ca. 42-50 mm2/s (cST) The oil used in screw compressors can degrade plastics used in air pipelines. Page 8 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 15: Oil Filter

    3/4 turn after gasket contacts the compressor. 4 Write the date of change and operating hours on cartridge. 5. Run compressor for 3 minutes. 6. Check cartridge to ensure that it is tight. American Eagle SRS-40 Owner’s Manual | Page 9 ®...
  • Page 16: Intake Filter

    1. Remove the lock nut. 2. Turn the adjusting screw in until it just touches. 3. Turn the adjusting screw out three full turns. 4. Replace and tighten lock nut. Lock Nut Adjusting Screw Page 10 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 17: Belt Tension

    Installation Tension: 98.0 lbf Installation Tension: 65.4 lbf Tensioning Force: 6.8 lbf Tensioning Force: 4.8 lbf Belt Deflection: 9/64 in Belt Deflection: 9/64 in Span Length: 9.00 in Span Length: 9.00 in American Eagle SRS-40 Owner’s Manual | Page 11 ®...
  • Page 18: Hydraulic Oil Cooler/Compressor Oil Cooler

    9. Clean cooler. 10. Reinstall the cooler in reverse order. 11. Refill with oil. 12. Test run compressor and check operating temperature. 13. Check oil level and fill if necessary. Page 12 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 19: Chapter 3 - Installation

    An optional electric or electronic speed control must be used to maintain proper operating speed of the air compressor. The engine speed control will automatically increase from idle to preset speed when engaged and decrease when disengaged. American Eagle SRS-40 Owner’s Manual | Page 13 ®...
  • Page 20: Srs-40 Hydraulic Schematic

    MOTOR MOTOR Note: LINE LINE Bosch Relay A provides power to the fan. Bosch Relay B shuts down the compressor when GROUND the pressure or compressor oil temperature becomes too high. Page 14 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 21: Temperature Gauge Installation

    Temperature Gauge Installation NOTICE Use this port for the temperature gauge probe. Do not attempt to install temperature gauge probe into this port. American Eagle SRS-40 Owner’s Manual | Page 15 ®...
  • Page 22: Hydraulic System

    A 3/4” minimum low-pressure return line is connected to the oil cooler outlet and is routed to the oil reservoir. American Eagle recommends a sufficient sized reservoir be provided that includes the proper suction and return filters. The cooler on the compressor is designed and sized to cool the air compressor efficiently.
  • Page 23: Compressor Pressure Switch

    2. After kick out pressure is set, adjust the kick on screw setting to 115 psi minimum/120 psi maximum. 3. Cycle compressor to verify correct settings. 4. For questions about this procedure, please contact Stellar Customer Service at 800-321-3741. American Eagle SRS-40 Owner’s Manual | Page 17 ®...
  • Page 24: Typical Hydraulic Circuit For Single Stage Pump

    PN 30533 Typical Hydraulic Circuit for Single Stage Pump Page 18 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 25: Typical Hydraulic Circuit For Tandum (Two Part) Pump

    Typical Hydraulic Circuit for Tandum (Two Part) Pump American Eagle SRS-40 Owner’s Manual | Page 19 ®...
  • Page 26: Typical Hydraulic Circuit For Compressor With Auxiliary Cooler

    Typical Hydraulic Circuit for Compressor with Auxiliary Cooler HYDRAULIC RESERVOIR FILTER FILTER SCREEN AUXILIARY COOLER SUCTION PORT SINGLE HYDRAULIC PUMP COMPRESSOR RETURN PRESSURE Page 20 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 27: Chapter 4 - Assembly Drawings

    Chapter 4 - Assembly Drawings SRS-40 Case Assembly - PN 70380 PN 70380 66353 PANEL BACK CPRSR SRS40/SHD43/60 SHROUD 67903 PANEL SIDE RH SRS40/SHD43/60 SHROUD 67511 PANEL SIDE LH SRS40/SHD43/60 SHROUD 67904 PANEL LID CPRSR SRS40/SHD43/60 SHROUD 73654 BRKT LID GASPROP CPRSR SHROUD V2 PC WHITE...
  • Page 28: Srs-40 Assembly Drawing - Pn 69886

    SRS-40 Assembly Drawing - PN 69886 65 14 Page 22 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 29: Srs-40 Assembly Bill - Pn 69886

    SRS-40 Assembly Bill - PN 69886 0339 CAP SCR 0.25-20X2.50 HHGR5 FTG ADAPT MBSPP/FNPT 1/2-1/2 F4OHG 0343 WASHER 0.31 USS FLAT ZINC 22860 0345 CAP SCR 0.38-16X1.50 HHGR5 28855 HOUR METER 12VDC TST 180-1911 0346 WASHER 0.38 USS FLAT ZINC 49185 FAN 13.00 PULL 12 VOLT 30102044...
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  • Page 31: Chapter 5 - Troubleshooting

    As always, feel free to contact American Eagle® Customer Service at 1-800-321-3741...
  • Page 32 This page intentionally left blank. Page 26 | American Eagle SRS-40 Owner’s Manual ®...
  • Page 33: Chapter 6 - Replacement Parts

    Inlet Solenoid Control Valve (E Model) 25386 Shaft Seal Kit 31975 Shaft Bearing Kit 37141 Solenoid 24 Volt DC 19540 Compressor (Air End)(E Model) 40414 Compressor (Air End) (P Model) 31977 Separator Head Maintenance Kit American Eagle SRS-40 Owner’s Manual | Page 27 ®...
  • Page 34 Warranty service will be performed by any American Eagle new equipment distributor, or by any American Eagle-recognized service center authorized to service the type of product involved, or by the American Eagle factory in the event of a direct sale. At the time of requesting warranty service, the owner must present evidence of date of delivery of the product.

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