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Summary of Contents for American Eagle V230
- Page 1 V230 AIR COMPRESSOR STANDARD OPERATION & PARTS MANUAL * 280 West Third Street *P.O. Box 169 *Garner, IA 50438 *641-923-2425 *1-800-392-3015 *Fax: 641-923-4889 *www.americaneagleacc.com *idodd@americaneagleacc.com...
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Page 2: Table Of Contents
V230 AIR COMPRESSOR TABLE OF CONTENTS Specifications…………………………………………………3 Safety………………………………………………….………4 Component Installation……………..……………………….5 Torque and Procedure Charts…………………………….…...6 Maintenance Guide………..……………………………….….7 Troubleshooting Guide……………………………….……..8-9 Parts Breakdown(Cylinder Group)………………….……….10 Parts Breakdown (Crankcase Group).……………………….11 Parts Breakdown (Head Group)………………..……………12 Head Options………………………………………………...13 Unloader Option……………………………………………..14 Replacement Part Kits………………………...……………..15 Warranty……………………………………………………..16... -
Page 3: Specifications
V230 COMPRESSOR SPECIFICATIONS Compressor System Description • • Cast Iron Crankcase Casting Heavy Ductile Iron Crankshaft • • Cast Aluminum Cylinder Heads Micro-honed Connecting Rods • • High Temperature Precision Pistons Tapered Roller Bearings • • Stainless Steel Reed Valves Splash Lubricated System •... -
Page 4: Safety
MANUAL BEFORE STARTING THE UNIT. FAILURE TO ADHERE TO THE INSTRUCTIONS COULD RESULT IN SERIOUS BODILY INJURY OR PROPERY DAMAGE. The V230 Air Compressor will provide Establish a training program for all safe and dependable service if operated operators to ensure safe operation. -
Page 5: Component Installation
COMPONENT INSTALLATION This section pertains to the installation of the air compressor, and other related items. The instructions are intended as a guide to assist you with particular installation. These instructions will provide only general information. GENERAL INFORMATION: To use the compressor, start the engine and engage the system with the compressor toggle switch. -
Page 6: Torque And Procedure Charts
TORQUE AND PROCEDURE CHART Pulsation Chamber Assembly Torque Value: 22 FT. LBS. Procedure: SEE HEAD INSTALLATION PROCEDURE SECTION Head Assembly Torque Value: 22 FT. LBS. Procedure: Assemble both heads on the cylinders with head bolts started only, not tight. Set pulsation chamber in place between heads, making sure the “O” ring is in place in each head. -
Page 7: Maintenance Guide
MAINTENANCE GUIDE The following table is a list of routine maintenance items, including service intervals. Service intervals are listed as hours, days, or weeks, whichever occurs first. Stellar Industries recommends that these service intervals be followed. Service Intervals Maintenance operation daily weekly monthly hourly Drain air tanks Check crankcase oil level... -
Page 8: Troubleshooting Guide
TROUBLESHOOTING GUIDE If symptoms of poor performance develop, the following chart can be used as a guide to investigate and correct the problem. Problem Possible Cause Solution Compressor runs hot Compressor reed valves Inspect, clean or replace valves Dirty intake filter Clean filter assembly Low oil Level Add oil if needed... - Page 9 Check oil level and add Pump suction blocked Remove oil intake plug and inspect intake and screen. Clean blockage For additional service information or parts ordering, please call American Eagle Service Department at the following: American Eagle Attn: Service Dept.
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Page 10: Parts Breakdown(Cylinder Group)
DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. C0047 CYLINDER GASKET 6036 RING OIL V360 22628 CONNECTING ROD V230 2 6037 RING CPRSN V360 SQ GROOVE 2 22691 ROLL PIN 0.25X1.50 C0065 RING CPRSN C2018 PISTON 2.63 OD C0045 CYLINDER C1569 PISTON PIN 0522 WASHER 0.31 LOCK... -
Page 11: Parts Breakdown (Crankcase Group)
CRANKCASE GROUP ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 22861 CRANK CASE V230 C1164 BEARING CUP (L44610) 5822 GASKET BEARING CARRIER-V480 (.015) C1163 BEARING CUP (LM67010) 22837 BEARING CARRIER V230 C0855 BEARING CONE 6034 SCREW 0.31-18X1.00 SHC C0856 BEARING CONE LM67048... -
Page 12: Parts Breakdown (Head Group)
HEAD GROUP ITEM PART DESCRIPTION QTY. 6030 HEAD A/C V230 O/S C1586 CAP SCR 0.38-16X1.75 SH HEAD BOLT 4 5828 WASHER LONG HD BOLT (BRASS) C0040 WASHER HD BOLT STL C1582 BOLT 3.00 HEAD SACKED C0291 O'RING-214 VITON 9009-75 C0043 GASKET VALVE PLATE 143/230/360... -
Page 13: Head Options
HEAD OPTIONS #6030 #15195 CAST IRON AIR COOLED ALUMINUM WATER COOLED IMBEDDED FILTER & ¾” ¾” THREADED INTAKE PORT THREADED NPT DISCHARGE ON TOP OF THE HEAD WITH ¾” DISCHARGE PORT #C1632 #3897 ALUMINUM WATER COOLED CAST IRON AIR COOLED ¾”... -
Page 14: Unloader Option
OPTIONAL HEAD UNLOADER P/N 23200 ITEM PART DESCRIPTION QTY. ITEM PART DESCRIPTION QTY. 22591 BODY HEAD UNLOADER CPRSR 0220 CAP SCR 0.25-20 X 1.50 HHGR5 22599 GASKET UNLOADER 22596 CAP SCR 0.38-16X4.00 SH HEAD BOLT 22593 PISTON HEAD UNLOADER CPRSR C0040 WASHER HD BOLT STL 22598 O'RING 2-116 HEAD UNLOADER CPRSR 4 22597 SPRING PLUNGER PIN UNLOADER CPRSR 2... -
Page 15: Replacement Part Kits
REPLACEMENT PART KITS OVERHAUL KIT- P/N: 23346 CONSISTING OF: GASKET SET (1) RING SET (1) O-RING (2) VALVE PLATE (2) BEARING OIL SEAL (1) OIL – 1 QT INNER FILTER (2) OUTER FILTER (2) GASKET SET COMPLETE- P/N: 23668 RING SET COMPLETE- P/N: C0069 VALVE PLATE ASSEMBLY- P/N: C0314 CONSISTING OF: VALVE PLATE (1) -
Page 16: Warranty
Limited Warranty Statement for Stellar Tire Service Trucks, Truck-mounted Cranes, Truck-mounted Stellarc Welders & Truck-mounted Compressed Air Systems ONLY Stellar Industries, Inc. (Stellar) warrants products designed and manufactured by Stellar to be free from defects in material and workmanship under proper use and maintenance. Products must be installed and operated in accordance with Stellar’s written instructions and stated lifting capacities.
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Where. Do I find parts for the v230
You can find parts for the American Eagle V230 in the "Replacement Part Kits" section of the V230 Air Compressor manual. Additionally, parts such as the gasket for the back bearing carrier are available for purchase online through sellers that list parts for the V230 American Eagle E.L. Smith pump.
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