Download
Share
Print this page
  1. Manuals
  2. Brands
  3. Diamatic Manuals
  4. Grinder
  5. BG-180EC
  6. Operating manual

Diamatic BG-180EC Operating Manual

Hide thumbs

Advertisement

Quick Links

Download this manual
Operating Manual
BG-180EC

Advertisement

loading
Need help?

Need help?

Do you have a question about the BG-180EC and is the answer not in the manual?

Questions and answers

Related Manuals for Diamatic BG-180EC

Summary of Contents for Diamatic BG-180EC

  • Page 1 Operating Manual BG-180EC...
  • Page 3 Diamatic Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T +31(0)30 223 8630 F +31(0)30 223 8981 E info@diamatic.eu I www.diamatic.eu Technical data Safety instructions Nieuwegein General Transport Initial operation Operation Maintenance Electrical systems Fault diagnosis Spare parts Design and specifications are subject to...
  • Page 5 BG-180EC Operating Manual Technical Data Contents Chapter 1 1.1 Rating 1.2 Unit specifications 1.3 Operative range and correct usage 1.4 Stand-by power supply 1.5 Machine type designation...
  • Page 6 Operation Manual BG-180EC Technical Data 1.1 Rating Unit / Designation: Grinding machine Machine type: BG-180EC Manufacturer: Diamatic Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T +31(0)30 223 8630 F +31(0)30 223 8981 E info@diamatic.eu I www.diamatic.eu 1.2 Unit specifications Technical data:...
  • Page 7 In these cases the user takes responsibility for all risks 1.4 Stand-by power supply (Generator) If the grinding machine BG-180EC is to be operated using power from a generator, the generator must be operated in accordance with the current EN-VDE...
  • Page 8 Operation Manual BG-180EC Technical Data 1.5 Machine type designation...

  • Page 9: Safety Advice

    BG-180EC Operating Manual Safety Advice Contents Chapter 2 2.1 Warnings and symbols 2.2 Organisational measures 2.3 Personnel selection and qualification 2.4 Safety precautions applicable to some operating sequences 2.5 Special work within the scope of use of the equipment and maintenance activities as well as repairs during operation 2.6 Definition of the Safety off position...
  • Page 10 Operating Manual BG-180EC Safety Advice 2.1 Warnings and symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance: Symbol of operational safety. In these Operating Instructions this symbol will be shown next to all safety precautions that are to be taken in order to ensure prevention to life and injury.
  • Page 11 BG-180EC Operating Manual Safety Advice Warning against dangerous voltages. Indications relating to protective devices in electrical appliances. Indications where consultation with manufacturer is required. Instructions relating to periodical checks. Reference to important instructions contained in the Operating Instructions.
  • Page 12 Operating Manual BG-180EC Safety Advice 2.2 Organisational measures The Operating Instructions are to be kept near the location where the machine is being operated, and must be within reach at all times! In addition to these Operating Instructions general and legal...
  • Page 13 BG-180EC Operating Manual Safety Advice If safety-critical changes occur to the machine or its working method, the machine must be shut down immediately! The cause of the fault must be established, and rectified. Changes, add-ons or conversions to the machine, which might impair...
  • Page 14 Operating Manual BG-180EC Safety Advice Define responsibilities of the machine operator, with regard to traffic safety regulations, and inform him not to take instructions from third parties who may not be complying with the local safety requirements! Personnel who are being trained to operate equipment, may only use...
  • Page 15 BG-180EC Operating Manual Safety Advice Faults must be immediately rectified! Carry out the switch on, and switch off, operations in accordance with the operation manual! Before switching on the machine make sure that no-one can be endangered when the machine starts up!
  • Page 16 Operating Manual BG-180EC Safety Advice The operator must to be given information about maintenance and work procedures, before starting the cleaning process! Procedures that are related to normal operation. Methods of tools adjustment on the machine, and its safety devices, all “ON and OFF”...
  • Page 17 BG-180EC Operating Manual Safety Advice 2.6 Definition of the Safety off position Definition: The machine is in a safe condition where it cannot be of any hazard. Putting the equipment in the Safety off position involves: Switch off the machine.
  • Page 18 Operating Manual BG-180EC Safety Advice 2.8 Electrical engineering regulations Work on electrical equipment, may only be undertaken by a skilled electrician or by trained persons under the supervision of a skilled electrician, as well as in accordance with the local electrical engineering regulations.
  • Page 19 BG-180EC Operating Manual General Contents Chapter 3 3.1 Range of application 3.2 Scope of supply 3.3 Description of the machine 3.4 Operating elements 3.5 Electric components 3.6 Driving part 3.7 Edge grinding 3.8 Care and maintenance...
  • Page 20 Operating Manual BG-180EC General 3.1 Range of application Typical range of application of the BG-180EC are for example: • To remove undulated concrete surfaces • To prepare the surface for coatings • To polish the surface • To remove coating defects •...
  • Page 21 Dustcap Motor 2,2 kW Adapter diamond The BG-180EC can process an output width of 180 mm, and gives excellent performance due to its high economic efficiency and easy handling. The machine is capable to levelling uneven and undulating floors and...
  • Page 22 3.4 Operating elements Handgrip and Operating lever Fig. 3.2 Before Switching on the BG-180EC, the front part of the grindingmachine must be lifted by pushing the handgrip (1) down to floor level till the machine is approximately 10cm from the ground.
  • Page 23 BG-180EC Operating Manual General Stop button The red button will stop the machine. Start button By pressing the green button, the motor will start. Terminal safety switch The terminal safety switch will turn off the motor when the motor is over overloaded.
  • Page 24 Operating Manual BG-180EC General 3.6 Driving part The axle in the bearing house is driven by the motor true a belt. Under the axle there is a buffer and an adapter diamond. The diamand plates will be fitt under the adapter diamond with the arbor en blade nut.

  • Page 25: Edge Grinding

    BG-180EC Operating Manual General 3.7 Edge grinding The machine is build to grind edges. By sweeping the frame arm to the left or the right, and take out one of the two cornercaps you can grind the edges. Fig. 3.5...
  • Page 26 Generally the grindingmachine BG-180EC requires very little special attention regarding its maintenance. After using the BG-180EC, clean the machine with air pressure, so there is no dust on the machine. See to it that any wastes or fibre residues do not remain in the area of the grinding disc.
  • Page 27 BG-180EC Operating Manual Transport Contents Chapter 4 4.1 Unit specifications 4.2 Manual mode of moving the machine 4.3 Transport with cranes or lifts 4.4 Transport of the machine with vehicle 4.5 Operation of the machine while grinding...
  • Page 28 Operating Manual BG-180EC Transport 4.1 Unit specifications Model variant BG-180EC Dimensions in mm 1300 x 430 x 1000 Weight 58 kg 4.2 Manual mode of moving the machine To move the machine press down the handgrips see fig.4.1 of the machine until the front part rises approximately 10 cm from the ground.
  • Page 29 BG-180EC Operating Manual Transport Fig. 4.1 4.3 Transport with cranes or lifts If the machine is to be transported by the means of a crane or a fork lift truck, make sure that the lifting means is of sufficient capacity to lift the weight of the machine, this gross weight is shown in chapter 4.1...
  • Page 30 Operating Manual BG-180EC Transport 4.4 Transport of the machine with vehicle When transporting the machine in a vehicle drive in such a manner that damage due to the effects of the use of force or incorrect loading and unloading is avoided. Secure the machine with a tightening load strap over the lower frame (3) and frame arm (2).
  • Page 31 BG-180EC Operating Manual Initial operation Contents Chapter 5 5.1 Preparation for initial operation 5.2 Initial operation 5.3 Grinding of edges...

  • Page 32: Initial Operation

    Operating Manual BG-180EC Initial operation 5.1 Preparation for initial operation Before start-up the operating personnel must be familiar with the safety regulations given in this manual. Put the grinding machine and the filter unit on to the surface to be processed.
  • Page 33 BG-180EC Operating Manual Initial operation 5.2 Initial operation Fig. 5.1 The start up the machine by taking actions in the following sequence: Switching on the grinding machine Connect the motor to the electrical inlet (1) of the switch. Connect the machine to the electrical inlet with an extension cable (CEE 16 Amp) (2).
  • Page 34 Operating Manual BG-180EC Initial operation 5.3 Grinding of edges Fig. 5.2 Switching the frame arm by taking actions in the following sequence: Switching on the grinding machine Disconnect the power supply. Loose the tension on the three knobs (02). Take out the quick release pin (01) and turn the frame arm till the quick release pin (01) fits in another gap.
  • Page 35 BG-180EC Operating Manual Operation Contents Chapter 6 6.1 Operation 6.2 Switching-off the machine 6.3 Trouble Shooting 6.4 Safety shutdown 6.5 Restarting after a fault 6.6 Proceedings- prior and after stationary period...
  • Page 36 A regular inspection is necessary to prevent downtimes of your grindingmachine. See chapter 7 "Maintenance". Pay attention to following aspects during operation of the BG-180EC Before beginning the grinding work, check daily for regular tightness of all fasteners, especially those of the driving and handling devices.
  • Page 37 BG-180EC Operating Manual Operation The normal start up of the BG-180EC in the daily operation does not differ from the described process in chapter 5.2 "Initial operation". If there are doubts how to start up the machine, read chapter 5.1 and 5.2 of this operating manual.
  • Page 38 Operating Manual BG-180EC Operation 6.3 Trouble shutdown In case of emergency or operating trouble, like vibrations or strong noises, switch the machine off immediately by hitting on the OFF- button (5). 6.4 Safety shutdown The machine has to be into its “Safety off position” before starting repair works.
  • Page 39 BG-180EC Operating Manual Operation 6.6 Proceedings- prior and after stationary period Before a long stand still period If the grinding machine will be out of action during a long period observe following aspects: Clean the machine and cover it with a plastic foil.
  • Page 40 Operating Manual BG-180EC Operation Notes...
  • Page 41 BG-180EC Operating Manual Maintenance Contents Chapter 7 7.1 Recommendations 7.2 Maintenance and inspection list 7.3 Repairing 7.4 Grinding disc replacement / assembly 7.5 Machine maintenance 7.6 Bearing house maintenance 7.7 Other maintenance...
  • Page 42 Operating Manual BG-180EC Maintenance 7.1 Recommendations Prior to any repair works on the machine and its drives, secure the machine against unintentional switching-on. Put the machine to its safety off position. Chapter 2.6 Failures, due to inadequate or incorrect maintenance may generate very high repair costs and long stand still periods of the machine.
  • Page 43 BG-180EC Operating Manual Maintenance 7.2 Maintenance and inspection list Operating hours/ Inspection points, and maintenance time period instructions 12 h after repairing Check all accessible screw connections for tightness. Daily and prior to Clean the machine with air pressure starting work Check all safety devices are working correctly Check the power supply cable for damages.
  • Page 44 As previously mentioned in Chapter 5 “Initial operation” we recommend to execute the first repair works on the machine by having support of Diamatic personnel, by taking this advice, maintenance personnel gets the opportunity to be trained by an expert on the machine.
  • Page 45 BG-180EC Operating Manual Maintenance 7.4 Grinding disc replacement / assembly Disassembly: Make sure that the power supply is disconnect from the electrical inlet (01). Tilt the machine to the back with the help of the handgrips (02) and lay it down on the steer (02).
  • Page 46 Operating Manual BG-180EC Maintenance 7.5 Machine maintenance Fig. 7.2 Disassembly: • Make sure that the power supply is disconnect from the electrical inlet (01) • Take of the cover (02) and (03) and loose the bolts from the weight block (04) and (05) •...
  • Page 47 BG-180EC Operating Manual Maintenance 7.6 Bearing house maintenance Prior to any repair works being carried out on the machine or its drives, secure the machine against unintentional switching-on. See chapter 2.6. Fig. 7.3 Disassembly: • Take off the taperlock bush (01) with the pulley (02) and key (03) •...
  • Page 48 Operating Manual BG-180EC Maintenance 7.7 Other maintenance's Check the seals for wear, and replace them at the time when they no longer provide a good seal against dust emissions from the machine, by this action damage to the surrounding workspace is avoided, and consequently saves additional charges from the job client.
  • Page 49 BG-180EC Operating Manual Electrics Contents Chapter 8 8.1 Directions for electrical engineering 8.2 Electric circuits diagram of E00587-1 230V / 12.9A / 50Hz 8.3 Electric circuits diagram of E01532 110V / 28.0A / 50Hz...
  • Page 50 Order the electric items with reference to the circuit diagrams in chapter 8.1 or call a Diamatic service centre. Observe the regulations of the VBG 4 and also of the VDE0701. (Measurement after maintenance and repair works).
  • Page 51 BG-180EC Operating Manual Electrics 8.2 Electric circuits diagram of E00587-1 230V / 12.9A / 50Hz...
  • Page 52 0  1  2  3  4  5  6  7  8  9  Particulars: PROJECT Client BLASTRAC BV Name E00587­1 Supplier BLASTRAC BV SUPPLIER Contact Telephone +31(0)30­6018866 Order number Telefax +31(0)30­6018333 Email DATA Arch.number PJ07.03297T1CF Calc.number Status Certified Final Start of project 04.07.2007 Highest page number Latest change 04.07.2007 ( GKU) Number of pages Revision page Start 04.07.2007...
  • Page 53 0  1  2  3  4  5  6  7  8  9  Table of contents Latest change Page Summary Engineer Frontpage 04.07.2007 Contents 04.07.2007 Contents 04.07.2007 Explanations 04.07.2007 Symbol explanation 04.07.2007 Main­voltage 04.07.2007 Plug X0 04.07.2007 Terminal strip X1 04.07.2007 Revision page Start 04.07.2007 Arch.nr. BLASTRAC BV Contents PJ07.03297T1CF Eng. Eng. E00587­1 Draw.nr.
  • Page 54 0  1  2  3  4  5  6  7  8  9  Revision summary Revision Date Engineer Remarks Revision page Start 04.07.2007 Arch.nr. BLASTRAC BV Contents PJ07.03297T1CF Eng. Eng. E00587­1 Draw.nr. Pages Page Revision date 04.07.2007 Print 04.07.2007 PJ07.03297T1CF Revision doc. Status Certified Final...
  • Page 55 0  1  2  3  4  5  6  7  8  9  Wire color: Symbol code explanation: Main­voltage: ­Black ­Black ­Black PE / ¤ ­Yellow / Green Consecutive numbering Symbol letter Page number Group (in case used) Archive number explanation: PJ01.01234T1DR Status* Serial number Archive number * Status DR: Draft FA: For approval CF: Certified final Revision page Start 04.07.2007 Arch.nr. BLASTRAC BV Explanations PJ07.03297T1CF Eng. Eng. E00587­1 Draw.nr.
  • Page 56 0  1  2  3  4  5  6  7  8  9  Pushbutton NO / NC Pressure Pilot light Main switch switch NO / NC Rotary switch Level switch Horn Fuses NO / NC NO / NC load divider Contact NO / NC Relay Valve Diode module NO Contact Relay Transformer Resistance Cut­in delayed Time delayed on drop­out NC Contact Relay Direct Motor safety Cut­in delayed Time delayed on pick­up voltage supply switch NO Contact Relay Terminal clamps...
  • Page 57 0  1  2  3  4  5  6  7  8  9  UM 380 MS10 7A ¤ ¤ ¤ Supply Motor 220V/13A 220V Revision page Start 04.07.2007 Arch.nr. BLASTRAC BV Main­voltage PJ07.03297T1CF Eng. Eng. E00587­1 Draw.nr. Pages Page Revision date 04.07.2007 Print 04.07.2007 PJ07.03297T1CF Revision doc. Status Certified Final...
  • Page 58 0  1  2  3  4  5  6  7  8  9  Internal connection Bridges Terminal Revision page Start 04.07.2007 Arch.nr. BLASTRAC BV Plug X0 PJ07.03297T1CF Eng. Eng. E00587­1 Draw.nr. Pages Page Revision date 04.07.2007 Print 04.07.2007 PJ07.03297T1CF Revision doc. Status Certified Final...
  • Page 59 0  1  2  3  4  5  6  7  8  9  Internal connection Bridges Terminal Revision page Start 04.07.2007 Arch.nr. BLASTRAC BV Terminal strip X1 PJ07.03297T1CF Eng. Eng. E00587­1 Draw.nr. Pages Page Revision date 04.07.2007 Print 04.07.2007 PJ07.03297T1CF Revision doc. Status Certified Final...
  • Page 60 Operating Manual BG-180EC Electrics 8.3 Electric circuits diagram of E01532 110V / 28.0A / 50Hz...
  • Page 61 0  1  2  3  4  5  6  7  8  9  Particulars: PROJECT Client Name E01532 Supplier ART 4 Techn. Systems BV SUPPLIER Contact Mr. R v/d Grint Telephone +31(0)35­5822468 Draw.number PJ07.03296T1FA Telefax +31(0)35­6424860 Order number Email rvdgrint@art4.nl DATA Arch.number PJ07.03296T1FA Calc. number Status For approval Start of project 04.07.2007 Highest page number Latest change 04.07.2007 ( GKU) Number of pages Revision page...
  • Page 62 0  1  2  3  4  5  6  7  8  9  Table of contents Latest change Page Summary Engineer Front page 04.07.2007 Table of contents 04.07.2007 Revision Summary 04.07.2007 Explanations 04.07.2007 Symbol explanation 04.07.2007 Hoofdstroom 04.07.2007 Revision page Start 04.07.2007 Arch.nr. ART 4 Techn. Systems BV Table of contents PJ07.03296T1FA Eng. Eng. E01532 Draw.nr. Pages Page Revision date Print 04.07.2007...
  • Page 63 0  1  2  3  4  5  6  7  8  9  Revision summary Revision Date Engineer Remarks Revision page Start 04.07.2007 Arch.nr. ART 4 Techn. Systems BV Revision Summary PJ07.03296T1FA Eng. Eng. E01532 Draw.nr. Pages Page Revision date Print 04.07.2007 PJ07.03296T1FA Revision doc. Status For approval...
  • Page 64 0  1  2  3  4  5  6  7  8  9  Wire color: Symbol code explanation: Main­voltage: ­Black ­Black ­Black ­Light blue Consecutive numbering PE / ¤ ­Yellow / Green Symbol letter Page number Control­voltage alternating­voltage (AC) Group (in case used) Phase ­Red Archive number explanation: Hook­up wire ­Red Zero ­Violet PJ01.01234T1DR Control­voltage direct­voltage (DC) ­Dark blue Hook­up wire ­Dark blue (­) ­Grey Status* Serial number Potential free and stranger­voltage: Archive number Potential free...
  • Page 65 0  1  2  3  4  5  6  7  8  9  Pushbutton NO / NC Pressure Pilot light Main switch switch NO / NC Rotary switch Level switch Horn Fuses NO / NC NO / NC load divider Contact NO / NC Relay Valve Diode module NO Contact Relay Transformer Resistance Cut­in delayed Time delayed on drop­out NC Contact Relay Direct Motor safety Cut­in delayed Time delayed on pick­up voltage supply switch NO Contact Relay Terminal clamps...
  • Page 66 0  1  2  3  4  5  6  7  8  9  10U1 220V/60Hz 10Q1 24,0­32,0A GV2­ME32 AWG12 15 m AWG12 1 m 10W1 10M1 Supply Motor 110V 50Hz. 110V 28,5A Revision page Start 04.07.2007 Arch.nr. ART 4 Techn. Systems BV Hoofdstroom PJ07.03296T1FA Eng. Eng. E01532 Draw.nr. Pages Page Revision date Print 04.07.2007 PJ07.03296T1FA Revision doc.
  • Page 67 BG-180EC Operating Manual Fault diagnosis Contents Chapter 9 9.1 Fault diagnosis - grinding machine 9.2 Fault diagnosis electrical system...
  • Page 68 Operating Manual BG-180EC Fault diagnosis 9.1 Fault diagnosis – grinding machine Prior to any repair works on the machine or its drives the machine must be secured against unintentional switching-on. Put the machine to its Safety off position. Fault Possible cause...
  • Page 69 BG-180EC Operating Manual Fault diagnosis 9.2 Fault diagnosis electrical-system Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations.
  • Page 70 Operating Manual BG-180EC Fault diagnosis Notes...
  • Page 71 BG-180EC Operating Manual Spare Parts Contents Chapter 10 10.1 Spares Parts List BG-180EC...
  • Page 72 Operating Manual BG-180EC Spare Parts Fig. 10.1 Item Part no. Description Qty. E03287 Steer E00587_1 Switch incl breaker 230V / 50Hz E01532 Electro kit 110V / 50Hz E03550 Locking pin compl BE0059 M12x80 hexagon bolt BE0073 / BE0026 M12 lock nut + washer...
  • Page 73 BG-180EC Operating Manual Spare Parts E01560 Taperlock bush 230V / 50Hz E03517 Taperlock bush 110V / 50Hz BE0078 M6 knob E03278 Upper plate E03272 Upper frame E03279 Under plate E03277 Frame arm E03239 Plate E03563 Leveller E03241 Cover E03688 Cover...
  • Page 74 Operating Manual BG-180EC Spare Parts Fig. 10.2...

  • Page 75: Spare Parts

    BG-180EC Operating Manual Spare Parts Item Part no. Description Qty. DG16 Belt 230V / 50Hz E00269 Belt 110V / 50Hz E03564 Weight block E03518 Taperlock bush E03263 Pulley BE0079 E03247 Radial shaft seal BE0076 Retaining ring BE0077 Retaining ring E03264...