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Diamatic BMG-780 ULTRAPRO Service Manual
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Diamatic BMG-780 ULTRAPRO Service Manual

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Download this manual See also: Operating Manual
SERVICE MANUAL
BMG-780 ULTRAPRO
VERSION 1.0
FOR MORE INFORMATION VISIT WWW.DIAMATICUSA.COM
Diamatic 05/2013 ● This document is not contractual ● Design and technical specifications may be subject to changes

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Summary of Contents for Diamatic BMG-780 ULTRAPRO

  • Page 1 SERVICE MANUAL BMG-780 ULTRAPRO VERSION 1.0 FOR MORE INFORMATION VISIT WWW.DIAMATICUSA.COM Diamatic 05/2013 ● This document is not contractual ● Design and technical specifications may be subject to changes...
  • Page 2 Index Tools Spare parts Electric schedules E06867 / 3x 400V / 15kW / frequency drive E06867/UL230 / 3x 230V / 15kW / frequency drive E06867/UL480 / 3x 480V / 15kW / frequency drive Fault diagnose frequency drive...
  • Page 3 1. Tools Diamag grinding wings Part number Description Remarks BG707301 Diamag wing red box 9 pieces 18/20 For hard concrete BG707302 Diamag wing red box 9 pieces 30/40 For hard concrete BG707303 Diamag wing red box 9 pieces 60/80 For hard concrete BG707304 Diamag wing red box 9 pieces 120/150 For hard concrete...

  • Page 4: Spare Parts

    Spare parts Frame complete...
  • Page 5 Pipe clamp (set) 20mm E12341 Hose connection 75mm E12407 Electro box cover E12366 Electro box E10558 Hinge E12289 RH electro box side plate Diamatic E12268 MKII frame M12 Nut M12 Spring Lock Washer M12x40 Bolt M12 Washer E12319 Wheel 305mm E11558...
  • Page 6 Handle complete...
  • Page 7 Item Part number Description Remarks Qty. E12380 Keypad cover E06446 Magnet E12375 Handle E12404 Hinge Emergency stop 999-9156 Pipe clamb 35mm M6x50 Hexagon socket head M5x30 Hexagon socket head BG11760 Deadman switch M5x10 hexagon bolt M5 Spring lock washer M5 Washer E11226 Deadman switch cover BE0712...
  • Page 8 Machine complete...
  • Page 9 Item Part number Description Remarks Qty. BG005847 Protection cap BG11924 Upper belt BG11899-1/RD Motor 230V/480V BE0654 M8x16 set screw DIN 916 BG007808_2 Coupling upper part BE0656 M14x140 hexagon socket head bolt DIN 912 BG007810 Flange motor seat BG007811 Motor seat BG005844 Coupling plastic star BG007808_1...
  • Page 10 Upper drive...
  • Page 11 Item Part number Description Remarks Qty. BE0631 M8x40 hexagon socket head bolt DIN 7984 BG007866 Contra pulley BG007809-1 Motorplate compl BE0443 M10x25 hexagon socket head bolt BG005860 Upper tensioner Holder with Ø18 E12358 BG007838 Motor housing BG007867 Centre pulley BG11980 Middle belt BG005834 Lower plate upper drive...
  • Page 12 Lower drive...
  • Page 13 Item Part number Description Remarks Qty. BE0617 M6x50 countersunk screw DIN 7991 BG11849 V-seal BG007814 Ring BG007827 Cover BE0198 M12x30 hexagon socket head bolt DIN 912 BE0189 M6x30 hexagon head bolt DIN 933 BE0502 M6x25 countersunk screw DIN 7991 BE0030 M8x25 hexagon head bolt DIN 933 BG007822-1...
  • Page 14 Contra pulley BG007866 Item Part number Description Remarks Qty. BG005803 Belt pulley BE0109 Key 8x7x20 DIN 6885A BE0076 Retaining ring for shaft Ø25 DIN 471 BG005802 Bearing house BE0077 Retaining ring for bore Ø52 DIN 472 222-2331-E Bearing BG007801 Axle BE0657 Key 8x7x50 DIN 6885A...
  • Page 15 Centre pulley BG007867 Item Part number Description Remarks Qty. BG007812 Sprocket E03703 V-seal BG007806-1 Pulley E01490 Bearing E03993 Retaining ring for bore Ø90 DIN 472 BE0126 Retaining ring for shaft Ø50 DIN 471...
  • Page 16 Drive pulley BG007868 Item Part number Description Remarks Qty. BE0107 Retaining ring for bore Ø80 DIN 472 BG11933 Bearing BG007815 Bearing house BE0256 Key 8x7x30 DIN 6885A BG007818 Axle BE0658 Key 12x8x35 DIN 6885A BG11867 Pulley BG11868 Taperlock BG007817 Bearing house BG11871 Bearing BE0607...
  • Page 17 Pulley (3x) BG007869 Item Part number Description Remarks Qty. BG11887 Bearing BG007819 Bearing house BE0607 Retaining ring for shaft Ø40 DIN 471 BG11889 Taperlock BG11888 Pulley BG007817 Bearing house BG11871 Bearing BG007816 Axle BE0659 Key 12x8x45 DIN 6885A...
  • Page 18 Upper tensioner BG005860 Item Part number Description Remarks Qty. BE0074 Retaining ring for shaft Ø20 DIN 471 222-2245 Bearing BG005830 Axle for tensioner BG005831 Tension plate BE0130 M10x25 countersunk screw DIN 7991...
  • Page 19 Lower tensioner BG007865 Item Part number Description Remarks Qty. BE0074 Retaining ring for shaft Ø20 DIN 471 BG11884 Bearing BG007836 Pulley BG007837 Axle tensioner BE0458 M8x25 countersunk screw DIN 7991 BG007833-1 Tensioner...
  • Page 20 Buffer plate for surface preparation (3x)
  • Page 21 Item Part number Description Remarks Qty. 260-273 BG240190-1 240mm diamond holder complete 266-273 BG2401901-1 240mm diamond holder BG11880 Fork M8x25 hexagon socket head bolt DIN 7984 BE0204 + BE0584 small + M8 spring washer small DIN 7980 BG11879 Buffer disc BG11878 Buffer hard BE0082...
  • Page 22 Buffer plate for polishing (3x)
  • Page 23 Item Part number Description Remarks Qty. BE0579 7/16 x 2”½ hexagon UNC bolt BG2402001 Flexplate adapter for axle BE0012 M8x25 hexagon socket head bolt DIN 912 BG400310 Morflex coupling 304-307 BG2402002-1 Flexplate diamond holder BG24020021-1 Flexplate diamond holder only E06446 Magnet BG11811 Centering star...
  • Page 24 3. Electric schedules E06867 / 3x 400V / 15kW / frequency drive...
  • Page 35 E06867/UL230 / 3x 230V / 15kW / frequency drive...
  • Page 44 E06867/UL480 / 3x 480V / 15kW / frequency drive...
  • Page 53 4. Fault diagnose frequency drive For a complete overview of faults and how to resolve them, check the operating manual of the frequency drive or the CD, which are delivered with the machine. If you put the CD in the computer, it will automatically go to the manuals. Does the inverter shows an “INF”...