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Clarke 01602A Operator's Manual

Fusion 20; fusion 20t
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Table of Contents

  • English

  • Español
    • Instrucciones de Seguridad para el Operador
    • Introducción y Características Técnicas
    • Procedimiento para el Transporte
    • Cuadro de Mandos
    • Preparación de la Máquina para Trabajar
      • Colocación de las Baterías
      • Carga de las Baterías
      • Colocación del Disco
      • Instalación de la Bolsa de Polvo
      • Ajuste de la Presión de la Almohadilla
    • Funcionamiento de la Máquina
    • Mantenimiento
    • Accesorios
      • SECTION II - Parts and Service Manual Final Assembly Drawing and Parts List, Fusion 20
    • Resolución de Problemas
    • SECCIÓN II - Piezas y Manual de Servicio Plano de Montaje Fi Nal y Listado de Piezas, Fusion 20
      • Final Assembly Drawing and Parts List, Fusion 20T
    • Plano de Montaje Fi Nal y Listado de Piezas, Fusion 20T
      • Body Assembly Drawing, Fusion 20
    • Plano de Montaje del Cuerpo, Fusion 20
      • Parts List
      • Listado de Piezas
      • Body Assembly Drawing, Fusion 20T
    • Plano de Montaje del Cuerpo, Fusion 20T
      • Parts List
      • Listado de Piezas
      • Frame Assembly Drawing, Fusion 20 (before February 2011)
    • Plano de Montaje del Bastidor, Fusion 20 (Antes de Febrero de 2011)
      • Parts List (before February 2011)
      • Listado de Piezas (Antes de Febrero de 2011)
      • Frame Assembly Drawing, Fusion 20 (after February 2011)
    • Plano de Montaje del Bastidor, Fusion 20 (Después de Febrero 2011)
      • Parts List (after February 2011)
      • Listado de Piezas (Después de Febrero 2011)
      • Frame Assembly Drawing, Fusion 20T (before February 2011)
    • Plano de Montaje del Bastidor, Fusion 20T (Antes de Febrero de 2011)
      • Parts List (before February 2011)
      • Listado de Piezas (Antes de Febrero de 2011)
      • Frame Assembly Drawing, Fusion 20T (after February 2011)
    • Plano de Montaje del Bastidor, Fusion 20T (Después de Febrero 2011)
      • Parts List (after February 2011)
      • Listado de Piezas (Después de Febrero 2011)
      • Handle Assembly Drawing, Fusion 20
    • Plano de Montaje de la Manija, Fusion 20
      • Handle Assembly Drawing, Fusion 20T
    • Plano de Montaje de la Manija, Fusion 20T
      • Head Assembly Drawing, Fusion 20 and 20T
    • Plano de Montaje del Cabezal, Fusion 20 y Fusion 20T
      • Parts List
      • Listado de Piezas
      • Transaxle Drawing and Parts List
    • Plano del Eje Transversal y Listado de Piezas
      • Electrical Schematic, Fusion 20
    • Esquemas Eléctricos, Fusion 20
      • Electrical Schematic, Fusion 20T
    • Esquemas Eléctricos, Fusion 20T

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  • Page 1 Electronic Service Manuals This electronic document is provided as a service to our customers. We do not create the contents of the information contained in this docu- ment. Should you have detailed questions pertaining to the information contained in this document, you may contact Michco, or the manufac- turer which provided the original information in this electronic deliver- able.
  • Page 2 This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well.

  • Page 3: Table Of Contents

    Products in such environ- ments. ® revised 1/11 Clarke -2- FORM NO. 71446A Operator's Manual (EN) - FUSION 20 / 20T...

  • Page 4: Operator Safety Instructions

    Failure to read the Owner's Manual prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it.

  • Page 5: Introduction & Machine Specifi Cations

    Always use Clarke parts for replacement. Introduction & Machine Specifications Clarke’s newly designed Fusion 20 and 20T burnishers are effi cient and superior fl oor burnishing machines. The Fusion 20 uses one pad to burnish a path 20 inches wide. The powder created by burnishing is collected by a dust control system in the pad housing.

  • Page 6: Procedures For Transporting

    8. Carefully and slowly, back the machine to the top of the ramp and start down. 9. As the machine begins to travel down the ramp main- tain a slow downward speed. ® Clarke Operator's Manual (EN) - FUSION 20 / 20T FORM NO. 71446A - 5 -...

  • Page 7: Machine Control Panel

    MACHINE CONTROL PANEL FUSION 20T On/Off Key Switch Pad Power Switch Pad / Traverse Switches Battery Meter Hour Meter Battery Charger Indicator Traverse Reverse Traverse Speed Figure 4 ® Clarke -6- FORM NO. 71446A Operator's Manual (EN) - FUSION 20 / 20T...

  • Page 8: How To Prepare The Machine For Operation

    Connect the charger to a properly grounded single phase (3- wire) wall receptacle having the voltage, frequency, and ampere capacity specifi ed on the nameplate of the charger. ® Clarke Operator's Manual (EN) - FUSION 20 / 20T FORM NO. 71446A - 7 -...
  • Page 9 ENGLISH HOW TO PREPARE THE MACHINE FOR OPERATION Figure 6 ® Clarke -8- FORM NO. 71446A Operator's Manual (EN) - FUSION 20 / 20T...

  • Page 10: How To Install The Pad

    From underneath burnisher, loosen jam nut (A). To decrease pad pressure, turn bolt (B) clockwise. To increase pad pressure, turn bolt (B) counter- clockwise. Re-tighten jam nut (A). ® Clarke Operator's Manual (EN) - FUSION 20 / 20T FORM NO. 71446A - 9 -...

  • Page 11: How To Operate The Machine

    (2 - fi gure 10) at the same time. 7. To stop, release the pad/traverse switch. Figure 10 8. When you stop the machine, be sure to turn off the key switch. ® Clarke -10- FORM NO. 71446A Operator's Manual (EN) - FUSION 20 / 20T...

  • Page 12: Maintenance

    Never add acid to a battery after installation. CAUTION: Tap water may contain contami- nants that will damage batteries. Batteries must be refilled with distilled water only. ® Clarke Operator's Manual (EN) - FUSION 20 / 20T FORM NO. 71446A - 11 -...

  • Page 13: When You End Your Work

    NO SMOKING. Always wear eye protection and protective clothing when working near batteries. Use a clean cloth and wipe the surface of the machine. ® Clarke -12- FORM NO. 71446A Operator's Manual (EN) - FUSION 20 / 20T...

  • Page 14: Every Week

    1. Make sure the pad housing and skirt are in correct position. 2. Make sure the pad is installed correctly. 3. Check the pad and pad driver for damage. ® Clarke Operator's Manual (EN) - FUSION 20 / 20T FORM NO. 71446A - 13 -...

  • Page 15: Troubleshooting

    Natural Blend, Tan HS 20" 976352 Aqua 20" 976240 Natural Blend, White HS 20" 976327 Dust Bag - Package of 10 54195A 36V Clarke Battery Maint. System 53390A ® Clarke -14- FORM NO. 71446A Operator's Manual (EN) - FUSION 20 / 20T...
  • Page 16 Pivot bracket Pivot bracket adjustment hardware Slots to allow adjustment RH side View from rear of machine Figure 12 ® Clarke Operator's Manual (EN) - FUSION 20 / 20T FORM NO. 71446A - 15 -...
  • Page 17 Todas las indicaciones de dirección dadas en este libro están dadas desde la posición del operador en la parte de atrás de la máquina. Puede Ud. conseguir libros suplementarios dirigiéndose a su distribuidor Clarke. I N D I C E Instrucciones de seguridad para el operador ..........................17...

  • Page 18: Instrucciones De Seguridad Para El Operador

    Pare la máquina sólo en una superfi cie plana. Al parar la máquina, compruebe que la llave del interruptor principal está en la posición ‘O’. ® Clarke Manual del operador (ES) - FUSION 20 / 20T FORM NO. 71446A - 17 -...

  • Page 19: Introducción Y Características Técnicas

    ¡ CUIDADO ! Se anulará la garantía de la máquina si se utiliza piezas que no son piezas originales Clarke. Sólo use recambios Clarke INTRODUCCION Y CARACTERISTICAS TECNICAS Los últimos modelos de pulidoras Clarke, la Fusion 20 y la Fusión 20T, procuran un rendimiento superior para el man- tenimiento del suelo.

  • Page 20: Procedimiento Para El Transporte

    8. Eche la máquina despacio y con precaución hacia atrás hacia la cumbre de la rampa. 9. Cuando la máquina empieza a bajar sobre la rampa, controlar la velocidad. ® Clarke Manual del operador (ES) - FUSION 20 / 20T FORM NO. 71446A - 19 -...

  • Page 21: Cuadro De Mandos

    / almohadilla 4 Medidor de batería 5 Cuentavueltas 6 Indicador del cargador de batería 7 Marcha atrás 8 Control de velocidad de desplazamiento Figura 4 ® Clarke -20- FORM NO. 71446A Manual del operador (ES) - FUSION 20 / 20T...

  • Page 22: Preparación De La Máquina Para Trabajar

    Conecte el cargador con una toma de red puesta a tierra, con tensión, frecuencia y intensidad correspondiendo a las indicaciones que se encuentran en la placa del cargador. ® Clarke Manual del operador (ES) - FUSION 20 / 20T FORM NO. 71446A - 21 -...
  • Page 23 ESPAÑOL PREPARACION DE LA MAQUINA PARA TRABAJAR Figura 6 ® Clarke -22- FORM NO. 71446A Manual del operador (ES) - FUSION 20 / 20T...

  • Page 24: Colocación Del Disco

    Para aumentar la presión de la almohadilla, gire el perno (B) en sentido contrario a las agujas del reloj. Vuelva a ajustar la contratuerca (A). ® Clarke Manual del operador (ES) - FUSION 20 / 20T FORM NO. 71446A - 23 -...

  • Page 25: Funcionamiento De La Máquina

    7. Para detenerlo, libere el interruptor de desplazamiento/ almo- hadilla. 9. Cuando para la máquina, compruebe que ha girando la llave del interruptor principal en la posición ‘O’. ® Clarke -24- FORM NO. 71446A Manual del operador (ES) - FUSION 20 / 20T...

  • Page 26: Mantenimiento

    ¡ CUIDADO ! El agua de distribución puede contener agentes nocivos para las baterías. Sólo use agua destilada para llenar las baterías. ® Clarke Manual del operador (ES) - FUSION 20 / 20T FORM NO. 71446A - 25 -...
  • Page 27 Procure que no haya ninguna llama ni chispa cerca de las baterías. ¡ No fume! Enjugue el capot de la máquina con un trapo limpio. ® Clarke -26- FORM NO. 71446A Manual del operador (ES) - FUSION 20 / 20T...
  • Page 28 ESPAÑOL MANTENIMIENTO Cada semana, efectúe las operaciones siguientes ¡AVISO! Sólo el personal cualifi cado y autorizado por Clarke puede efectuar el mantenimiento y las reparaciones de nuestras máquinas. Compruebe que todas las sujeciones son bien apretadas. ¡ CUIDADO ! : Para evitar daños a la máquina y una descarga por la tapa de las baterías, no llene nunca más...

  • Page 29: Resolución De Problemas

    Aqua 20" 976240 Natural Blend, blanco HS 20" 976327 Bolsa de polvo - Paquete de 10 54195A Sistema de mantenimiento 53390A de batería 36V de Clarke ® Clarke -28- FORM NO. 71446A Manual del operador (ES) - FUSION 20 / 20T...
  • Page 30 Hardware de ajuste de la ménsula de pivote Ranuras para permitir el ajuste Lateral derecho Vista desde la parte posterior de la máquina Figura 12 ® Clarke Manual del operador (ES) - FUSION 20 / 20T FORM NO. 71446A - 29 -...
  • Page 31 Toutes les indications de direction fi gurant dans ce manuel sont visualisées depuis la position du conducteur, à l’arrière de la machine. Pour toute commande de manuels, adressez-vous à votre revendeur Clarke. I N D E X Consignes de sécurité pour l’opérateur ................................31 Introduction et caractéristiques techniques ...............................
  • Page 32 à clé sur “O”. !AVERTISSEMENT!: Seul un personnel qualifi é, agréé par Clarke, a le droit d’effectuer les réparations et l’entretien de nos machines. Il y va de votre sécurité! Clarke ®...
  • Page 33 INTRODUCTION ET CARACTERISTIQUES TECHNIQUES Les derniers modèles de polisseuses Clarke, la Fusion 20 et la Fusion 20T offrent un rendement supérieur pour l’entretien des sols. La Fusion 20 est équipée d’un disque de 51 cm de diamètre. La poussière qui se forme lors du polissage est récoltée grâce à...
  • Page 34 Faites reculer lentement et avec précaution la machine vers le sommet de la rampe. Lorsque la machine commence à descendre la rampe contrôler la vitesse. Clarke ® Manuel de l’utilisateur (FR) - FUSION 20 / 20T FORM NO. 71446A - 33 -...
  • Page 35 Commutateurs de disque/déplacement Cadran de batterie Compteur d'heure Indicateur de charge de la batterie Marche arrière Commande de vitesse de déplacement Figure 4 Clarke ® -34- FORM NO. 71446A Manuel de l’utilisateur (FR) - FUSION 20 / 20T...
  • Page 36 Connectez le chargeur à une prise réseau reliée à la terre, de la tension, de la fréquence et de l’intensité correspondant aux indications fi gurant sur la plaque du chargeur. Clarke ® Manuel de l’utilisateur (FR) - FUSION 20 / 20T...
  • Page 37 FRANÇAIS PREPARATION DE LA MACHINE AVANT LA MISE EN SERVICE Figure 6 Clarke ® -36- FORM NO. 71446A Manuel de l’utilisateur (FR) - FUSION 20 / 20T...
  • Page 38 Pour augmenter la pression du disque, tournez le bou- lon (B) dans le sens inverse des aiguilles d'une montre. Resserrez le contre-écrou (A). Clarke ® Manuel de l’utilisateur (FR) - FUSION 20 / 20T FORM NO. 71446A - 37 -...
  • Page 39 7. Pour l'arrêtez, relâchez le commutateur de disque/ déplacement. 8. Lorsque vous arrêtez la machine, vérifi ez que vous avez bien placé l’interrupteur principal sur “O”. Clarke ® -38- FORM NO. 71446A Manuel de l’utilisateur (FR) - FUSION 20 / 20T...
  • Page 40 !ATTENTION!: L’eau de distribution peut contenir des agents nocifs pour les batter- ies. Utilisez uniquement de l’eau distillée pour remplir les batteries. Clarke ® Manuel de l’utilisateur (FR) - FUSION 20 / 20T FORM NO. 71446A - 39 -...
  • Page 41 Ni fl amme, ni étincelle à proximité des batteries. Ne fumez pas! Essuyez le capot de la machine avec un chiffon propre. Clarke ® -40- FORM NO. 71446A Manuel de l’utilisateur (FR) - FUSION 20 / 20T...
  • Page 42 FRANÇAIS MAINTENANCE Chaque semaine, effectuez les opérations suivantes !AVERTISSEMENT!: Seul un personnel qualifié, agréé par Clarke, a le droit d’effectuer les réparations et l’entretien de nos machines. Vérifiez que toutes les fixations sont bien ser- rées. Pour éviter tout dégât à la !AVERTISSEMENT!: machine ainsi qu’une décharge...
  • Page 43 Aqua 20" 976240 Ton naturel, Blanc HS 20" 976327 Sac à poussières - Paquet de 10 54195A Système de maintenance 53390A des batteries Clarke 36 V Clarke ® -42- FORM NO. 71446A Manuel de l’utilisateur (FR) - FUSION 20 / 20T...
  • Page 44 Support du pivot Système de réglage du support du pivot Encoches de réglage Côté droit Vue depuis l’arrière de la machine Figure 12 Clarke ® Manuel de l’utilisateur (FR) - FUSION 20 / 20T FORM NO. 71446A - 43 -...
  • Page 45 Clarke ® -44- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...
  • Page 46 FUSION 20 / 20T Section II Parts and Service Manual (71446A) Clarke ® revised 1/11 Operator's Manual - FUSION 20 / 20T FORM NO. 71446A - 45 -...

  • Page 47: Section Ii - Parts And Service Manual Final Assembly Drawing And Parts List, Fusion 20

    Clarke ® Fusion 20 Final Assembly Drawing and Parts List 5/10 Ref. Part No. Description Qty. Ref. Part No. Description Qty. 71387A Label, Fusion 85816A Screw, 5/16 x 1.75 Hex Hd 30781A Cover, Top Page 58 Head Asm., 20" 30787A...

  • Page 48: Final Assembly Drawing And Parts List, Fusion 20T

    Clarke ® Fusion 20T Final Assembly Drawing and Parts List 5/10 Ref. Part No. Description Qty. Ref. Part No. Description Qty. 71387A Label, Fusion Page 50 Body Asm. 30781A Cover, Top Page 54 Frame Asm.. 20" Traverse 30787A Spacer, Battery Page 58 Head Asm., 20"...

  • Page 49: Body Assembly Drawing, Fusion 20

    Clarke ® Fusion 20 Body Assembly Drawing 1/11 Clarke ® -48- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 50: Parts List

    Plate, Electrical 41039A Switch, Tilt 41402C Breaker, 70A Circuit NOTE 1 980614 Washer, 1/4" Starlock, Ext. 920208 Nut, 1/4-20 Hex 71388A Label, Clarke 38739A Cover, Harness 85395A Screw, 1/4-20 x 1/2" P.H. 61598A Bracket, Cord Wrap 40740A Cord, Charger NEMA 84237A Screw, 10-32 x .50 P.H.

  • Page 51: Body Assembly Drawing, Fusion 20T

    Clarke ® Fusion 20T Body Assembly Drawing 1/11 Clarke ® -50- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 52: Parts List

    Screw, 1/4-20 x 1/2 P.H. 87200A Washer, Lock #8 41801A Contactor, Main 36V 920108 Nut, 8-32 61909A Cover, Front Elec. Plate 71388A Label, Clarke 79985A Label, Belt Conn. 38739A Cover, Harness 962822 Screw, 1/4-20 x 5/8 85395A Screw, 1/4-20 x 1/2" P.H. 56393722...

  • Page 53: Frame Assembly Drawing, Fusion 20 (Before February 2011)

    Clarke ® Fusion 20 Frame Assembly Drawing (Before February 2011) 1/11 Clarke ® -52- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 54: Parts List (Before February 2011)

    Clarke ® Fusion 20 Frame Assembly Parts List (Before February 2011) 1/11 Ref. # Part No. Description 920148 Nut, 3/8-16 Hex Jam 61918A Base, Two Spring 56003859 W Sh-Serrated Ext Ss M10 DELETED 87060A Insulating, Bushing 54698A Spring, Extension .420 x 2.39 Zinc...

  • Page 55: Frame Assembly Drawing, Fusion 20 (After February 2011)

    Clarke ® Fusion 20 Frame Assembly Drawing (After February 2011) 1/11 Clarke ® -54- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 56: Parts List (After February 2011)

    Clarke ® Fusion 20 Frame Assembly Parts List (After February 2011) 1/11 Ref. # Part No. Description 56002789 Scr-Pan Phil 1/4-20 X 2.50 56003673 Scr-Soc Shd .50 X .38 X 3/8-16 56003859 Wsh-Serrated Ext Ss M10 56381773 Head Lift Weldment 20...

  • Page 57: Frame Assembly Drawing, Fusion 20T (Before February 2011)

    Clarke ® Fusion 20T Frame Assembly Drawing (Before February 2011) 1/11 Clarke ® -56- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 58: Parts List (Before February 2011)

    ® Clarke Fusion 20T Frame Assembly Parts List (Before February 2011) 1/11 Ref. # Part No. Description 80375A Screw, 3/8-16 x 2.0 Hex Hd 920148 Nut, 3/8-16 Hex Jam 61918A Base, Two Springs 980205 Washer, .31 I.D. x 1.06 O.D.

  • Page 59: Frame Assembly Drawing, Fusion 20T (After February 2011)

    Clarke ® Fusion 20T Frame Assembly Drawing (After February 2011) 1/11 Clarke ® -58- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 60: Parts List (After February 2011)

    ® Clarke Fusion 20T Frame Assembly Parts List (After February 2011) 1/11 Ref. # Part No. Description 56002789 Scr-Pan Phil 1/4-20 X 2.50 56003673 Scr-Soc Shd .50 X .38 X 3/8-16 56003859 Wsh-Serrated Ext Ss M10 56381773 Head Lift Weldment 20...

  • Page 61: Handle Assembly Drawing, Fusion 20

    Clarke ® Fusion 20 Handle Assembly Drawing and Parts List 2/08 Ref. Part No. Description Qty. Ref. Part No. Description Qty. 962957 Screw, 10-16 x 1/2 Self Tap 61920A Panel, Control 80104A Screw, 10-32 x 1/2 S.S. 41036A LED, Battery Charger 11131A Switch, Control Handle Asm.

  • Page 62: Handle Assembly Drawing, Fusion 20T

    Clarke ® Fusion 20T Handle Assembly Drawing and Parts List 3/08 Ref. Part No. Description Qty. Ref. Part No. Description Qty. 11131A Switch, Control Handle Asm. 61907A Panel, Control 80104A Screw, 10-32 X 1/2 S.S. 920056 Nut, 6-32 E.S.N.A. Nylock 962262 Screw, Set 8-32 x 1/2"...

  • Page 63: Head Assembly Drawing, Fusion 20 And 20T

    Clarke ® Fusion 20 and 20T Head Assembly Drawing 1/08 Clarke ® -62- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 64: Parts List

    ® Clarke Fusion 20 and 20T Head Assembly Parts List 5/10 Ref. # Part No. Description Qty. 41040A Motor 56407500 Carbon Brush/Spring Set 80378A Ring, Retaining External 0.750” 85813A Screw, 5/16-18 x 1.00 Hex Hd. 980651 Washer, 5/16 Flat 61916A...

  • Page 65: Transaxle Drawing And Parts List

    Clarke ® Fusion 20 and 20T Transaxle 3/08 Clarke ® -64- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...

  • Page 66: Electrical Schematic, Fusion 20

    ® Clarke Fusion 20 Electrical Schematic 7/08 Clarke ® Operator's Manual - FUSION 20 / 20T FORM NO. 71446A - 65 -...

  • Page 67: Electrical Schematic, Fusion 20T

    ® Clarke Fusion 20T Electrical Schematic 7/08 Clarke ® -66- FORM NO. 71446A Operator's Manual - FUSION 20 / 20T...
  • Page 69 14600 21st Avenue North Plymouth, MN 55447-3408 www.clarkeus.com Phone: 800-253-0367 Fax: 800-825-2753 ©2011 Nilfi sk-Advance, Inc. A Nilfi sk-Advance Brand...

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