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ECR International HML-C Installation, Operation And Maintenance Manual

Oil fired warm air furnaces
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Installation, Operation and
Maintenance Manual
Oil Fired Warm Air Furnaces
HML-C (Up-Flow Model)
HMLV-C (Up-Flow Model with ECM)
ALL INSTALLATIONS MUST MEET ALL
LOCAL, PROVINCIAL/STATE, AND
FEDERAL CODES WHICH MAY
DIFFER FROM THIS MANUAL
ECR International Limited
Read this complete manual before
beginning installation. These instructions
must be kept with the furnace for future
reference
30173 Rev B 4/29/2008

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Summary of Contents for ECR International HML-C

  • Page 1 Installation, Operation and Maintenance Manual Oil Fired Warm Air Furnaces HML-C (Up-Flow Model) HMLV-C (Up-Flow Model with ECM) ALL INSTALLATIONS MUST MEET ALL LOCAL, PROVINCIAL/STATE, AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL ECR International Limited Read this complete manual before beginning installation.

  • Page 2: Table Of Contents

    20. MAINTENANCE AND SERVICE....................... 7 21. OPERATING INSTRUCTIONS......................8 22. ECM BLOWER MOTOR OPERATION ….………………………………………………………………………..9 APPENDIX A- HML-C AND HMLV-C ....................10 A.1 OIL BURNER AIR ADJUSTMENT ....................11 A.2 BURNER ELECTRODES ........................ 12 A.3 START UP ............................12 A.4 SPECIAL INSTRUCTIONS FOR UNITS EQUIPPED WITH RIELLO BURNERS......12 APPENDIX B: WIRING DIAGRAMS......................

  • Page 3: Introduction

    The minimum installation clearances are listed in MODELS HML-C AND HMLV-C Table 1. Models HML-C and HMLV-C are oil fired forced air up- Table 1: Clearances – (Inches) flow furnaces with an output capacity range of 56,000 BTU/Hr. to 95,000 BTU/Hr.

  • Page 4: Combustion Air

    installation, the dampers or air controlling means must prevent chilled air from entering the furnace. If the dampers are manually operated, there must be a means CHIMNEY VENTED VERSIONS OF THE of control to prevent the operation of either system FURNACE MUST BE CONNECTED TO A unless the dampers are in the full heat or full cool position.

  • Page 5: Optional Side Wall Venting

    At the end of the fan off time cycle The power requirement for the HML-C and HMLV-C the burner will be energized, initiating a normal burner models is: 120 VAC, 1 Ø, 60 Hz., 12A.

  • Page 6: Humidifier

    The HML-C and HMLV-C are certified for multiple generating windings of the direct drive motor. firing rates, ranging from 56,000 to 95,000 Btu/h. By...

  • Page 7: Burner Primary (Safety) Control

    PLACE. 19a. CIRCULATING AIR BLOWER (HML-C) DISCONNECT THE POWER SUPPLY TO THE FURNACE BEFORE OPENING THE BLOWER The HML-C and HMLV-C furnace models are equipped with direct drive blower systems. HML-C models are ACCESS DOOR TO SERVICE THE AIR equipped with PSC motors; HMLV-C models are FILTER, FAN AND MOTOR.

  • Page 8: Operating Instructions

    21. OPERATING INSTRUCTIONS (HML-C) The furnace filter(s) should be inspected, cleaned or Before Lighting replaced monthly. The furnace is factory equipped with a semi-permanent type filter.

  • Page 9: Ecm Blower Motor Operation

    After three or four minutes of burner operation, the limit operation and continue until the thermostat is control should turn the burner off. When the limit function satisfied. Restore the thermostat setting to a test is complete, shut off electrical power to the furnace, comfortable temperature.

  • Page 10: Appendix A- Hml-C And Hmlv-C

    Appendix A- HML-C AND HMLV-C HML-C and HMLV-C furnaces may be used with the following oil burners. Please note: The Beckett AF, and Riello 40F oil burners are for applications using indoor air for combustion only. For sidewall venting applications utilizing outdoor air for combustion, use the Beckett AFII or the Riello 40BF (Balanced Flue) oil burners only.

  • Page 11: Oil Burner Air Adjustment

    Table A-3 Riello 40F Series Oil Burner Set-Up Riello 40F Series Oil Burners (For use with chimney vented units) Furnace Output Burner Pump Turbulator Nozzle Flow Rate Air Gate Model BTU/Hr Model Pressure Setting HML-60CRF 59,000 40F3 0.50 / 60°W 0.50 PSIG USGPH...

  • Page 12: Burner Electrodes

    A.2 BURNER ELECTRODES NOTE: USE OF THE INLET AIR SHUT-OFF COULD CAUSE POST COMBUSTION NOZZLE Adjustment of the electrode tips with respect to each DRIP. other, the nozzle, and to the rest of the burner is very important to ensure smooth start-ups and to permit A.4 SPECIAL INSTRUCTIONS FOR UNITS efficient combustion.
  • Page 13 Blower Speed External Static Pressure – Inches w.c. Model 0.20 0.30 0.40 0.50 0.60 High 1741 1651 1556 1476 1369 HML-C Med-High 1557 1497 1434 1369 1278 100-10T DD 1/2 HP 60°F 60 – 100 Med-Low 1063 1051 1037 1037...
  • Page 14 Plenum Openings Filter Shipping Furnace Flue Weight Return Model Diameter Width Depth Height Supply Type Size (LB.) Side Bottom HML-C 16 x 25 x 30-3/4 49-5/8 20½ x 20 14 x 22 14 x 22 Permanent HMLV-C 30173 Rev B 4/29/2008...
  • Page 15 Table A-10 ECM Blower Set-Up (HMLV-C) DIP SWITCH ADJUSTMENT CHART FOR INPUT 0.50 USGPH TO 0.85 USGPH SW1 - HEAT SW2 - COOL DIP Switch POS. POS. Position INPUT DIP Switch Position AC Size USGPH (TON) 0.65 0.85 0.75 0.50 SW3 - ADJUST SW4 - DELAY DIP Switch...

  • Page 16: Appendix B: Wiring Diagrams

    Chimney Vent Burner Wiring Diagram APPENDIX B: WIRING DIAGRAMS HML-C HMLV-C LEGEND/ legende INDOOR BLOWER ventilateur FACTORY WIRING 120 V N (COMMON) principale 24 V filage a l'usine MOTOR FIELD WIRING moteur 120 V filage au champs 24 V 530SE...
  • Page 17 Direct Vent Burner Wiring Diagram HML-C HMLV-C LEGEND/ legende FACTORY WIRING 120 V INDOOR 24 V filage a l'usine BLOWER FIELD WIRING 120 V ventilateur TO T1 filage au champs principale 24 V N (COMMON) MOTOR TO T2 moteur GROUND/Terre RIELLO 40BF BURNER/brûleur...

  • Page 18: Operation Of Oil Burner

    the heat anticipator. Set the heat anticipator to the OPERATION OF OIL BURNER amperage measured. Once the furnace flue pipe, electrical and oil line NOTE: THE FURNACE SHOULD BE RUN connections have been made, use the following THROUGH AT LEAST THREE FULL CYCLES instructions to set the burner: BEFORE LEAVING THE INSTALLATION, TO Shut off the electrical power to the furnace.

  • Page 19: Appendix C Oil Primary Control Detailed Sequence Of Operation

    APPENDIX C OIL PRIMARY CONTROL DETAILED SEQUENCE OF OPERATION Power is applied to unit. The oil primary control completes a self-diagnostic procedure. If no light or flame is present, and unit passes its self-diagnostic procedure, the control enters into the idle mode. Thermostat calls for heat: A) Safety check is made for flame (4 second delay).
  • Page 20 FIGURE 4: UNITED TECHNOLOGIES 1158-120 FAN TIMER BOARD (HML-C) FIGURE 5: UNITED TECHNOLOGIES 1168-1 ECM TAP BOARD (HMLV-C) 30173 Rev B 4/29/2008...
  • Page 21 IDLE STATE THERMOSTAT CALLS FOR HEAT OIL PRIMARY CONTROL SAFETY CHECK FOR FLAME REMAINS IN IDLE STATE (5 SEC.) SEQUENCE of OPERATION NO FLAME FLAME BURNER MOTOR & IGNITOR START 10 SEC. SAFETY CHECK FOR FLAME (5 SEC.) NO FLAME FLAME SOLENOID VALVE OPENS LOCKOUT STATE...
  • Page 22 Table C-1: 1158-120 ELECTRONIC FAN TIMER BOARD (EFT) DETAILED SEQUENCE OF OPERATI Mode Action System Response EFT closes the oil primary control T - T connections). Ignition system and the oil primary control start the furnace. Oil flows as long as the oil Thermostat calls for heat.

  • Page 23: Oil Primary Control Led Diagnostic Light

    TROUBLESHOOTING OIL PRIMARY CONTROL LED DIAGNOSTIC LIGHT IMPORTANT: Due to the potential hazard of line voltage, only a trained, experienced service technician The LED diagnostic light has several functions. It should perform the troubleshooting procedure. indicates the state or mode in which the oil burner is operating.
  • Page 24 PRELIMINARY CHECKS: Make sure that limit switches are closed and those ELECTRICAL SHOCK HAZARD. contacts are clean. TROUBLESHOOTING IS DONE WITH THE Check for line voltage power on the oil primary SYSTEM POWERED. BE CAREFUL TO control black and white lead wires. OBSERVE ALL NECESSARY PRECAUTIONS Refer to Table C-4 or C-5 for further troubleshooting TO PREVENT ELECTRICAL SHOCK OR...
  • Page 25 Table C-3: Oil Primary Control Troubleshooting continued from previous page Procedure Status Corrective Action Indicator light turns off. Eliminate external light source or permanently shield cad cell. Replace cad cell with new cad cell and recheck. 4. Shield cad cell from external If indicator light does not turn off, remove cad cell lead wires light.
  • Page 26 Table C-3: Oil Primary Control Troubleshooting continued. Procedure Status Corrective Action 10. Check cad cell. Indicator light is on. Remount control onto burner housing. Go to step 6. Disconnect line voltage power and open line switch. Remove existing cad cell and replace with new cad cell.
  • Page 27 Table C-4: System and General Troubleshooting continued Problem Possible Cause Remedy Photo Cell wiring shorted or Check photo cell (cad cell) wiring for short circuits. Also, check room light leaking into photo for room light leaking into cad cell compartment. Repair light Furnace will not start.
  • Page 28 Table C-4: System and General Troubleshooting continued Problem Possible Cause Remedy System temperature rise ideally should not exceed 85°F. Check System temperature rise too for clogged air filters. Check blower fan for excess dirt build-up high. or debris. Speed up blower fan if necessary. Check “fan off”...

  • Page 29: Final Check Out

    Table C-4: System and General Troubleshooting continued Problem Possible Cause Remedy Airflow blocked or dirty air Clean or replace air filter. filter. Supply air temperature Check all dampers. Open closed dampers including registers in too hot. Insufficient airflow. unused rooms. Check system temperature rise. If temperature rise is too high, speed up blower fan.

  • Page 30: Homeowner's Reference Table

    HOMEOWNER’S REFERENCE TABLE Model No. Serial No. Date Installed Contractor Contact Address Postal Code Telephone No. After Hours No. FUEL SUPPLIER Fuel Oil Supplier Contact Telephone No. After Hours No. IF DIFFERENT FROM INSTALLATION CONTRACTOR: Service Tech. Telephone No. After Hours No. 30173 Rev B 4/29/2008...

  • Page 31: Parts Listing: Highboy Model: Hml-80C And Hmlv-80C

    PARTS LISTING: HIGHBOY MODEL: HML-80C AND HMLV-80C Ref. Description Part No. Left Side Panel Assembly 29187L Right Side Panel Assembly 29186L Rear Panel 29205L Blower Division Assembly 29189 Base Panel 26216 Inner Front Panel 30066 Blower Access Panel 27721L Top Panel 21437L Heat Exchanger Assembly 28675...
  • Page 32 Description Part No. Blower Assembly Direct Drive 30146 Blower Assembly Direct Drive ECM 109007271 Blower Housing and Wheel, 100-10T DD (HML-C and HMLV- 30626 Blower Motor, 1/2 hp, 4-Speed 102000131 Blower Motor, 1/2 hp, ECM Programmed 109007272 Motor Mounting Band – TR6884B 17811 Motor Mount Arms –...
  • Page 33 30173 Rev B 4/29/2008...
  • Page 34 30173 Rev B 4/29/2008...
  • Page 35 30173 Rev B 4/29/2008...

  • Page 36: Notes

    NOTES: 6800 Base Line, Wallaceburg, Ontario, N8A 5E5, Can. Tel: (519) 627-0791 Fax: (519) 627-4719 2201 Dwyer Avenue, Utica, New York, 13504, USA. Tel: (315) 797-1310 Fax: (315) 724-9319 85 Middle Road, Dunkirk, New York, 14048, USA Tel: (716) 366-5500 Fax: (716) 366-1209 www.ecrinternational.com 30173 Rev B 4/29/2008...

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