1. Manuals
  2. Brands
  3. ECR International Manuals
  4. Furnace
  5. BCL
  6. Installation, operation and maintenance manual

ECR International BCL Installation, Operation And Maintenance Manual

Oil fired warm air furnaces
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
CLICK ANYWHERE on THIS PAGE to RETURN to AIRCO OLSEN ECR FURNACE MANUALS & INFORMATION at
InspectApedia.com
Do not store or use gasoline or other flammable liquids or vapors in the vicinity
Read this complete manual before
beginning installation. These instructions
must be kept with the furnace for future
reference.
Installation, Operation and
Installation, Operation and
Maintenance Manual
Maintenance Manual
Oil Fired Warm Air Furnaces
BCL BCL-S BFL
FOR YOUR SAFETY:
of this, or any other appliance.
ALL INSTALLATIONS MUST MEET
ALL LOCAL, PROVINCIAL/STATE,
AND FEDERAL CODES WHICH MAY
DIFER FROM THIS MANUAL
ECR International Ltd.
Olsen Division
P.O. Box 900, Wallaceburg, Ontario, Canada N8A 5E5
28141 Rev A 10-27-06

Advertisement

Table of Contents
loading

Related Manuals for ECR International BCL

Summary of Contents for ECR International BCL

  • Page 1 Installation, Operation and Maintenance Manual Maintenance Manual Oil Fired Warm Air Furnaces BCL BCL-S BFL FOR YOUR SAFETY: Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this, or any other appliance. ALL INSTALLATIONS MUST MEET...

  • Page 2: Table Of Contents

    TABLE A-5: RIELLO 40F OIL BURNER SET-UP FOR BCL(S) AND BFL............13 TABLE A-6: RIELLO R35 OIL BURNER SET-UP FOR BCL(S) AND BFL ............13 TABLE A-7: RIELLO 40BF OIL BURNER SET-UP FOR SIDE WALL VENTED BCL(S) AND BFL....14 A.1 OIL BURNER AIR ADJUSTMENT ........................14 A.2 BURNER ELECTRODES ..........................

  • Page 3: Introduction

    All models except for BCL 170 to 225 are shipped MODEL BCL 170, 190, 200, & 225 completely assembled and pre-wired. The furnace Models BCL 170 to 225 are rear breeched oil fired...

  • Page 4: Combustion Air

    The blower speed must be checked and adjusted 6. CHIMNEY VENTING to compensate for the pressure drop caused by the evaporator coil. Refer to Appendix B for The flue pipe should be as short as possible with recommended wiring and electrical connections of horizontal pipes sloping upward toward the the air conditioning controls.

  • Page 5: Optional Sidewall Venting

    If after 1 minute, the blower has not come on, replacement of the control may be BFL and BCL Model furnaces designated with a necessary. The blower shutdown is the same as "U" are Sidewall Vent units and shall be installed noted for the L6064A control.

  • Page 6: Humidifier

    14. OIL BURNER NOZZLES additional controls and wiring. Refer to the thermostat manufacturer's instructions. The BCL (S) and BFL models are certified for The thermostat should be located approximately 5 multiple firing rates, ranging from 80,000 to feet above the floor, on an inside wall where there 145,000 Btu/h.

  • Page 7: Burner Electrodes

    19. CIRCULATING AIR BLOWER instructions shipped with the furnace for electrode specifications. The BCL and BFL furnaces are equipped with NOTE: Beckett AF Series Burner electrode either direct drive or belt drive blower systems. specifications have been revised. They should be Direct drive blower speed adjustments are not adjusted to be 5/16”...
  • Page 8 may correct this problem; however, a belt drive Do not use the blower speed wires as a source blower system is the better solution, since motor of power to accessories as electronic air RPM and CFM delivery is not particularly cleaners and humidifier transformers unless it influenced by system external static pressure.

  • Page 9: Maintenance And Service

    The Flue roller Bearings. The blower assembly used in the Connector shall be removed to inspect and clean BCL 200 / 225 model is equipped with roller the flue pipe area. To clean the radiator, remove Bearings.

  • Page 10: Operating Instructions

    electrical power to the furnace, replace the neutral 21. OPERATING INSTRUCTIONS wire to the blower fan motor, then restore power. The blower fan will start up immediately. Once the Before Lighting temperature has dropped, the oil burner will 1. Open all supply and return air registers and resume and continue until the thermostat is grilles.
  • Page 11 PSIG USGPH Head shielded by ceramic insulator. Low Firing Rate Baffle required when using 0.50-gallon nozzle. TABLE A-2: AERO HFUS OIL BURNER SET-UP FOR BCL 170 - 225 Aero HFUS Series Oil Burners (for use with chimney vented units) Furnace...
  • Page 12 TABLE A-3: BECKETT AFII BURNER SET-UP FOR SIDE WALL VENTED BCL(S) AND Beckett AFII Series Oil Burners (for use with side wall vented units with outdoor combustion air) Furnace Model Burner Model Nozzle Pump Pressure Flow Rate Head BCL-80(S) B2U AFII-85 0.60 / 60°A...
  • Page 13 TABLE A-5: RIELLO 40F OIL BURNER SET-UP FOR BCL(S) AND BFL Riello 40F Series Oil Burners (for use with chimney vented units) Burner Pump Turbulator Furnace Model Nozzle Flow Rate Air Gate Model Pressure Setting BCL-80(S) RF 40F 3 0.60 / 60°W 0.65...

  • Page 14: Oil Burner Air Adjustment

    TABLE A-7: RIELLO 40BF OIL BURNER SET-UP FOR SIDE WALL VENTED BCL(S) AND Riello Balanced Flue Series Oil Burners (for use with sidewall vented units using outdoor combustion air) Turbulator Furnace Model Burner Model Nozzle Pump Pressure Flow Rate Setting...

  • Page 15: Burner Electrodes

    A.2 BURNER ELECTRODES Perform a smoke spot test. The smoke spot should Adjustment of the electrode tips with respect to not exceed No. 1 on the Bacharach Scale. each other, the nozzle, and to the rest of the After the air adjustments have been completed, re- burner is very important to ensure smooth start check the draft pressure at the same point as the ups and to permit efficient combustion.
  • Page 16 BCL-80(S), (U) Med-Low 1/2 HP Med-Low 1/2 HP 3 – 4 1/2 HP 1000 – 1600 DD10-10A DD12-11T BCL-80(S), (U), (T) 1 HP 1 HP 3 - 5 1 HP 1300 - 2000 DCT12-11 G10 DD BCL-90(S), (U) Med-High 1/2 HP...
  • Page 17 1 HP High 1 HP 3 - 5 1 HP 1300 - 2000 DCT12-11 NOTE - Model Suffix Denotations: S: BCL with “S” series Heat Exchanger, T: High Air Flow Model (5 Ton), U: Sidewall Vented Model 28141 Rev A 10-27-06...
  • Page 18 CFM Range Belt Motor Belt Motor Motor Blower Motor Blower 10-10A 3¼ x ½ BCL-80(S), 7 x ¾ 4L420 1/2 HP 3¼ x ½ 6 x ¾ 4L410 1/2 HP 3 - 4 1/2 HP 1000 - 1600 3½ x ½...
  • Page 19 1/2 HP 3 - 4 1/2 HP 1000 - 1600 G-10 3½ x ½ NOTE - Model Suffix Denotations: S: BCL with “S” series Heat Exchanger, T: High Air Flow Model (5 Ton), U: Sidewall Vented Model 28141 Rev A 10-27-06...
  • Page 20 Furnace Model Plenum Top Front Rear Side 1 Side 2 Flue Pipe Floor Enclosure BCL(S)-80, 90, 100, 120, 130, 145 Combustible Standard BCL-170, 190, 200, 225 Combustible Standard BFL-80, 90, 100, 120, 130, 145 Combustible Standard Wood Floor Only, do not install on carpeted floor, tiled floor, etc.
  • Page 21 Blower ∆T Speed External Static Pressure – Inches w.c. 0.20 0.25 0.30 0.40 0.50 0.60 High 1810 1775 1740 1675 1585 1510 BCL(S) Med-High 1570 1555 1540 1495 1445 1375 1/2 HP 85°F Med-Low 1090 1085 1080 1070 1065 1050 80 –...
  • Page 22 ∆T Blower Pulley Turns 0.20 0.25 0.30 0.40 0.50 0.60 1770 1725 1670 1560 1435 1288 BCL(S) 80 – 145 1580 1525 1450 1305 1155 3/4 HP 10.4 85°F 5 x ¾ 1380 1315 1245 1055 80 – 145 1205...
  • Page 23 TABLE B-1: BECKETT AND RIELLO CHIMNEY VENTED WIRING DIAGRAM BCL(S) / BFL 28141 Rev A 10-27-06...
  • Page 24 TABLE B-2: BECKETT AND RIELLO DIRECT VENT WIRING DIAGRAM BCL(S) / BFL 28141 Rev A 10-27-06...

  • Page 25: Appendix Ctroubleshooting

    Appendix C TROUBLESHOOTING Problem Possible Cause Remedy Check thermostat and adjust. Also, check thermostat Thermostat not calling for for accuracy; if it is a mercury switch type, it might be heat. off level. Check furnace switch, main electrical panel furnace fuse or circuit breaker.
  • Page 26 Problem Possible Cause Remedy Check fuel oil supply. Check that all hand operated all No fuel oil. fuel oil valves are in the open position. Fill oil storage tank if necessary. Replace nozzle with high quality replacement. Use Clogged nozzle. rating plate or Tables in Appendix A as a guide.
  • Page 27 Problem Possible Cause Remedy Check thermostat heat anticipator setting against Thermostat improperly measured amperage draw. Increase heat anticipator Excessive fuel oil adjusted or in poor setting if necessary. If the thermostat is being consumption. location. influenced by drafts, sunlight, duct work, etc., relocate (continued) to more suitable location.

  • Page 28: Final Check Out

    Problem Possible Cause Remedy Check system temperature rise. Slow down blower fan Excess air flow. Supply air if necessary. temperature too cool. Check supply air ductwork. Seal leaky joints and (continued) Excessive duct losses. seams. Insulate ductwork if necessary. Increase differential between fan control "fan off" and Fan control "fan on"...
  • Page 29 29809 Rev A 10/19/2006...

  • Page 30: Parts Listing: Lowboy Model: Bcl - 190 / 225

    Top Filter Support 29063 Filter Support Front & Rear (2 per unit) 29055 Filter, 20” X 25” X1” Disposable (2 per unit) BCL 170 & 190 2180012 Filter, 20” X 25” X1” Permanent (2 per unit) BCL 200 & 225 2180024 Draft Regulator (7”)
  • Page 31 PARTS LISTING: LOWBOY MODEL: BCL – 190/225 Ref. No. Description Part No. Blower Assembly, BCL 170/190 8756B2 Blower Housing and Wheel, G12 2040008 Blower Motor, 3/4 hp Single Speed 28007 Motor Pulley, 3 1/2 X 5/8 Adjustable With Keyway 19779...
  • Page 32 29809 Rev A 10/19/2006...

  • Page 33: Parts Listing: Lowboy Model: Bcl - 120S / 145S

    PARTS LISTING: LOWBOY MODEL: BCL - 120S / 145S BCL 120S BCL 145S Ref. No. Description Part No. Part No. Left Side Panel Assembly 28423L 28423L Right Side Panel Assembly 28422L 28422L Upper Rear Panel 26048L 26048L Blower Division Panel Assembly...
  • Page 34 PARTS LISTING: LOWBOY MODEL: BCL - 120S / 145S BCL 120S BCL 145S Ref. No. Description Part No. Part No Beckett Oil Burner AF65YB ---------- 29594 Burner Motor 1/7 HP 3450 RPM PSC ---------- 29689 Beckett Clean-cut Oil Pump A2EA6520...
  • Page 35 BCL 120ST BCL 145ST Ref. No. Description Part No. Part No. All parts are the same as listed on the previous pages for Model BCL-120S & 145S except where noted below. Blower Division Panel Assembly 29107 29107 Base Panel Assembly...
  • Page 36 29809 Rev A 10/19/2006...

  • Page 37: Parts Listing: Lowboy Model: Bfl - 120 / 145

    27767 27767 Fan & Limit Control L6064A 11 ½”, 190º F 12356 12356 Fuse ABC 15 Amp Slow Blow ---------- 2200096 Fuse Holder HKP-HH BCL ---------- 27089 Draft Regulator 6” 12240 12240 Fan & Limit Support / Insulation Retainer 26973...
  • Page 38 Air Tube Combination AF65YB ---------- 20877 Flame Retention Head (F6) ---------- 12646 Nozzle, 1.10/70ºA (BCL-130S only) ---------- 2100101 Nozzle, 1.20 / 60ºA (BCL-145S only) ---------- 21460 Blower Assembly, Complete, Direct Drive, 1/2 hp 20643 20643 Blower Housing and Wheel, G-10 DD 15011 15011...
  • Page 39 Fan Centre Assembly 26857 26857 Replacement Relay R8228B1012B 26854 26854 Fuse ABC 15 Amp Slow Blow 2200096 2200096 Fuse Holder HKP-HH BCL 27089 27089 Blower Assembly, Complete, Direct Drive, 1 hp 26812 26812 Blower Housing and Wheel, DCT1220-1104 DD 26855 26855...

  • Page 40: Homeowner's Reference Table

    HOMEOWNER’S REFERENCE TABLE Model No. Serial No. Date Installed Contractor Contact Address Postal Code Telephone No. After Hours No. If different from Installation Contractor: Service Tech. Telephone No. After Hours No. Fuel Supplier Fuel Oil Supplier Contact Telephone No. After Hours No. 28141 Rev A 10-27-06...

  • Page 41: Notes

    NOTES: 28141 Rev A 10-27-06...
  • Page 42 28141 Rev A 10-27-06...
  • Page 43 28141 Rev A 10-27-06...
  • Page 44 6800 Base Line, Wallaceburg, Ontario, N8A 5E5, Can. Tel: (519) 627-0791 Fax: (519) 627-4719 2201 Dwyer Avenue, Utica, New York, 13504, USA. Tel: (315) 797-1310 Fax: (315) 724-9319 85 Middle Road, Dunkirk, New York, 14048, USA Tel: (716) 366-5500 Fax: (716) 366-1209 www.ecrinternational.com 28141 Rev A 10-27-06...

This manual is also suitable for:

Bcl-sBfl

Table of Contents