Sony Ericsson K810 Working Instruction, Mechanical
Sony Ericsson K810 Working Instruction, Mechanical

Sony Ericsson K810 Working Instruction, Mechanical

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Working Instruction, Mechanical
Applicable for K810 and K818
CONTENTS
1 Introduction .............................................................................. 3
1.1 K810 ........................................................................................3
1.2 Equipment.................................................................................4
1.3 General cautions ......................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................7
3 Replacements......................................................................... 22
3.1 Battery Lid Assembly.............................................................23
3.2 MS Cover.................................................................................23
3.3 Antenna Cover Assembly......................................................23
3.4 Antenna/Speaker Box Assembly ..........................................23
3.5 Function Keyboard Assy .......................................................23
3.6 Key Foil Complete ..................................................................23
3.7 Shield Can Lid, Camera Assy................................................23
3.8 Frame Assembly.....................................................................24
3.9 System Connector..................................................................25
3.10 Dust Gasket for System Connector......................................26
3.11 Insulation Label ......................................................................27
3.12 Camera ....................................................................................28
3.13 Vibrator....................................................................................29
3.14 Microphone Gasket ................................................................30
3.19 Xenon Flash ............................................................................37
©
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
MS Cover ............................................................................ 10
2.1.3
Antenna Cover Assembly.................................................... 11
2.1.4
Front Unit ............................................................................ 13
2.1.5
Antenna/Speaker Box Assembly ......................................... 14
2.1.6
Function Keyboard Assembly.............................................. 15
2.1.7
Key Foil Complete/LCD release .......................................... 16
2.1.8
LCD ..................................................................................... 18
2.1.9
Key Foil Complete ............................................................... 19
2.1.10 PCB & Shield Can Lid, Camera Assy.................................. 20
Working Instruction, Mechanical
..........................................33
.......................................34
Only......................................................35

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Summary of Contents for Sony Ericsson K810

  • Page 1: Table Of Contents

    Working Instruction, Mechanical Working Instruction, Mechanical Applicable for K810 and K818 CONTENTS 1 Introduction ................3 1.1 K810 ..................3 1.2 Equipment.................4 1.3 General cautions ..............5 1.4 Discharge Camera Flash before Disassembly ......5 2 Disassembly ................6 2.1 Overview ...................7 2.1.1 Battery Lid Assembly &...
  • Page 2 Front Unit ................65 4.1.8 Antenna Cover Assembly............ 66 4.1.9 MS Cover ................67 4.1.10 Battery & Battery Lid Assembly ........... 68 5 Revision history ..............69 3/000 21-1/FEA 209 544/134 E 2(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction 1.1 K810 3/000 21-1/FEA 209 544/134 E 3(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4: Equipment

    • Hot air flow solder station • Zebra printer connected to computer OTHER EQUIPMENT • ESD-wristband • ESD-gloves • Isopropyl alcohol • Air blower 3/000 21-1/FEA 209 544/134 E 4(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    NOTE! The phone may still contain residual voltage that can discharge through skin contact, but it is not enough to cause injury. This discharge may be avoided by wearing rubber glover. 3/000 21-1/FEA 209 544/134 E 5(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    Replacements for the actual replacement. REPLACEMENTS Contents Start page REASSEMBLY DISASSEMBLY Done 3/000 21-1/FEA 209 544/134 E 6(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7: Overview

    4. Front 5. Antenna/Speaker Box Assembly 6. Function Keyboard Assy 7. LCD 8. Key Foil Complete 9. PCB (a) & Shield Can Lid, Camera Assy (b) 3/000 21-1/FEA 209 544/134 E 7(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 8: Battery Lid Assembly & Battery

    2.1.1 Battery Lid Assembly & Battery Release the Battery Cover. Slide the battery cover from the phone. Remove the Battery Cover. Grab the Battery and pull it up. 3/000 21-1/FEA 209 544/134 E 8(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 9 Working Instruction, Mechanical Battery Lid Assembly & Battery continued Remove the Battery. 3/000 21-1/FEA 209 544/134 E 9(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 10: Ms Cover

    Use a front opening tool to open MS Cover O NOT FORGOTT TO REMOVE THE MEMORY CARD Remove the MS Cover by pulling out the tab that connects the cover to the phone. 3/000 21-1/FEA 209 544/134 E 10(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 11: Antenna Cover Assembly

    Start on the opposite side and do the same thing. Use your fingers and wiggle the Antenna Cover Assembly upwards to release it from the Front. 3/000 21-1/FEA 209 544/134 E 11(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 12 Working Instruction, Mechanical Antenna Cover Assembly continued Remove the Antenna Cover Assembly. 3/000 21-1/FEA 209 544/134 E 12(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 13: Front Unit

    Use the front opening tool to bend and make the Front to start to become loose. Start on the opposite side and do the same thing. Gently remove the Core Unit from the Front. 3/000 21-1/FEA 209 544/134 E 13(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 14: Antenna/Speaker Box Assembly

    2.1.5 Antenna/Speaker Box Assembly Use the front opening tool to release the two latches indicated from the edge of the PBA. Remove the Antenna/Speaker Box Assembly 3/000 21-1/FEA 209 544/134 E 14(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 15: Function Keyboard Assembly

    Working Instruction, Mechanical 2.1.6 Function Keyboard Assembly Remove the Function Keyboard Assembly with your fingers. 3/000 21-1/FEA 209 544/134 E 15(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 16: Key Foil Complete/Lcd Release

    Be careful not to pull on the Key Foil flex film. Use the front opening tool to release the two latches indicated on the LCD holder. 3/000 21-1/FEA 209 544/134 E 16(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 17 Do the same thing on the opposite side. Position the LCD over the end of the phone. Be careful not to pull on the LCD flex film. 3/000 21-1/FEA 209 544/134 E 17(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 18: Lcd

    Working Instruction, Mechanical 2.1.8 LCD Use a front opening tool and pull it upwards to disconnect the LCD from the BtB connector. Remove the LCD from the PBA. 3/000 21-1/FEA 209 544/134 E 18(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 19: Key Foil Complete

    Use a front opening tool and pull it upwards to disconnect the Key Foil Complete from the BtB connector. Remove the Key Foil Complete from the PBA. 3/000 21-1/FEA 209 544/134 E 19(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 20: Pcb & Shield Can Lid, Camera Assy

    Be VERY careful when removing the Camera BtB connector or it might brake! Use a front opening tool to disconnect the Camera from the BtB connector. 3/000 21-1/FEA 209 544/134 E 20(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 21 Use a front opening tool to release the six latches in the order shown from the edge of the PBA. First lift up the PBA. Second pull the PBA out of the Frame assy. 3/000 21-1/FEA 209 544/134 E 21(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 22: Replacements

    The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/134 E 22(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 23: Battery Lid Assembly

    3.7 Shield Can Lid, Camera Assy Follow the 2.1.1 – 2.1.10 Disassembly instructions! Prepare the new Shield Can Lid, Camera Assy. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 23(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 24: Frame Assembly

    Install the old Vibrator as described in 3.13 Install the old Xenon Flash as described in 3.19 Install a new KRH Label as described in 3.33 Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 24(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 25: System Connector

    Follow the 2.1.1 – 2.1.10 Disassembly instructions! Use your fingers to remove the System Connector. INSTALLATION Use your fingers to position the System Connector. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 25(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 26: Dust Gasket For System Connector

    Use tweezers to remove the Dust Gasket, System Connector. INSTALLATION Use tweezers to position the Dust Gasket, System Connector. Follow the 3.8 Installation instructions! Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 26(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 27: Insulation Label

    Follow the 2.1.1 – 2.1.10 Disassembly instructions! Use tweezers to remove the Insulation label. INSTALLATION Use tweezers to position the Insulation label. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 27(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 28: Camera

    Push on the lens side of the camera so that the Camera falls out of its cavity in the Frame assy. INSTALLATION Use your fingers to position the Camera. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 28(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 29: Vibrator

    INSTALLATION O NOT TOUCH THE IBRATOR SPRINGS Use a front opening tool to press the Vibrator into its cavity. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 29(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 30: Microphone Gasket

    Follow the 2.1.1 – 2.1.10 Disassembly instructions! Use tweezers to remove the Microphone Gasket. INSTALLATION Use tweezers to position the Microphone Gasket. Follow the 4.1.1 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 30(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 31: Lcd, Lcd Holder Assembly & Esd Protection Sheet

    Use your fingers to remove the ESD protection sheet. Use your fingers to remove the LCD from the LCD holder assembly. INSTALLATION Use your fingers to position the LCD in the LCD holder assembly 3/000 21-1/FEA 209 544/134 E 31(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 32 Position the LCD flex film behind the two portions of the LCD holder as shown. Use tweezers to position the ESD Protection sheet. Follow the 4.1.3 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 32(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 33: Vga Socket Gasket - K810 Only

    Follow the 2.1.1 – 2.1.8 Disassembly instructions! Use tweezers to remove the VGA Socket Gasket INSTALLATION Use tweezers to position the VGA Socket Gasket. Follow the 4.1.3 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 33(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 34: Vga Camera Window - K810 Only

    Use a front opening tool to remove the VGA Camera Window. INSTALLATION Use tweezers to position the VGA Camera Window Follow the 4.1.3 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 34(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 35: Vga Camera - K810 Only

    Use tweezers to remove the VGA camera INSTALLATION Notice the small slot in the socket and the small slot in the VGA camera. 3/000 21-1/FEA 209 544/134 E 35(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 36 Press gently on the top of the VGA camera until it snaps into place. Follow the 3.17 – 3.16 Removal instructions! Follow the 4.1.3 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 36(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 37: Xenon Flash

    Use your finger to lift the end of both capacitors out of their cavity. Use a front opening tool to detach the Xenon flash flex film from the Frame assembly. Use your fingers to remove the Xenon flash. 3/000 21-1/FEA 209 544/134 E 37(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 38 Place the Xenon flash to the frame so that it fits the two guiding pins. Use your fingers to snap the capacitors in their cavity in the frame assy. Follow the 4.1.6 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 38(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 39: Numeric Keyboard

    Follow the 2.1.1 – 2.1.4 Disassembly instructions! Use tweezers to remove the Numeric keyboard. INSTALLATION Use tweezers to position the Numeric keyboard. Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 39(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 40: Camera Key

    Use tweezers to remove the Camera key. INSTALL Use tweezers to position the Camera key. Use the two guiding pins. Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 40(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 41: Ground Connectors

    There is two Ground Connectors. Use tweezers to remove the Ground connector INSTALLATION Use tweezers to position the Ground connector Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 41(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 42: Ear Speaker

    O NOT TOUCH THE EAR SPEAKER SPRINGS Use a front opening tool to press the Ear speaker into its cavity. Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 42(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 43: Front Assy

    Put the Front assy over the Front complete. Press down the Front assy with your fingers so that the six hooks snaps. Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 43(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 44: Ear Speaker Gasket

    Use tweezers to remove the Ear speaker gasket. INSTALLATION Use tweezers to position the Ear speaker gasket. Follow the 3.24 Installation instructions! Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 44(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 45: A/B Keys

    Use tweezers to remove the A/B keys. INSTALLATION Use tweezers to position the A/B keys. Follow the 3.24 Installation instructions! Follow the 4.1.7 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 45(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 46: Loudspeaker Gasket

    Follow the 2.1.1 – 2.1.3 Disassembly instructions! Use tweezers to remove the Loudspeaker gasket. INSTALLATION Use tweezers to position the Loudspeaker gasket. Follow the 4.1.8 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 46(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 47: Music Player Key

    Use tweezers to remove the Music play key. INSTALLATION Use tweezers to position the Music player key. Use the two guiding. Follow the 4.1.8 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 47(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 48: Volume Key

    Use tweezers to remove the Volume key. INSTALLATION Use tweezers to position the Volume key. Use the guiding pin. Follow the 4.1.8 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 48(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 49: On/Off Key

    Use tweezers to remove the On/Off key. INSTALLATION Use tweezers to position the On/Off key. Use the three guiding pins. Follow the 4.1.8 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 49(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 50: Handstrap Plate

    Follow the 2.1.1 – 2.1.3 Disassembly instructions! Use tweezers to remove the Handstrap plate. INSTALLATION Use tweezers to position the Handstrap plate. Follow the 4.1.8 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 50(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 51: Liquid Indicator

    INSTALLATION Attach the new liquid intrusion indicator with the tweezers and the dentist hook. Follow the 4.1.8 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 51(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 52: Krh Label

    • Take the new label and place it onto the frame as in the adjacent picture NE LABEL ONLY IS ALLOWED Follow the 4.1.8 – 4.1.10 Reassembly instructions! 3/000 21-1/FEA 209 544/134 E 52(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 53: Plug (External Antenna)

    Working Instruction, Mechanical 3.34 Plug (External Antenna) REMOVAL Use a dentist hook to remove the Plug (External antenna). INSTALLATION Use tweezers to position the Plug (External antenna). 3/000 21-1/FEA 209 544/134 E 53(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 54: Tape (Holder Capacitor)

    Working Instruction, Mechanical 3.35 Tape (holder capacitor) REMOVAL Use a tweezers to remove the Tape (holder capacitor. INSTALLATION Use a tweezers to position the Tape (holder capacitor. 3/000 21-1/FEA 209 544/134 E 54(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 55: Reassembly

    Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/134 E 55(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 56: Overview

    3. LCD 4. Function Keyboard Assy 5. Antenna/Speaker Box Assembly 6. Front 7. Antenna Cover Assembly 8. MS Cover 9. Battery (a) & Battery Lid Assembly (b) 3/000 21-1/FEA 209 544/134 E 56(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 57: Pcb & Shield Can Lid, Camera Assy

    Make sure that the Xenon flash flex film is between the Frame assy and the PBA. Put out the Camera flex film through the large hole. 3/000 21-1/FEA 209 544/134 E 57(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 58 Use your fingers to install a new Shield can lid, camera assy. Use a flex film assembly tool and pull the flex film into the connector. 3/000 21-1/FEA 209 544/134 E 58(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 59 Working Instruction, Mechanical PCB & Shield Can Lid, Camera Assy continued Rotate the black retaining bar of the connector away from the flex film. 3/000 21-1/FEA 209 544/134 E 59(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 60: Key Foil Complete

    Plug the Key foil complete flex film to the BtB connector on the PBA with your fingers. Rotate the Key foil complete and position it over the system connector. 3/000 21-1/FEA 209 544/134 E 60(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 61: Lcd

    Plug the LCD flex film into the BtB connector on the PBA with your fingers. Rotate the LCD down onto the PBA so that the LCD flex film folds underneath the LCD. 3/000 21-1/FEA 209 544/134 E 61(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 62: Lcd/Key Foil Complete Attachment

    Snap the latch of the Key foil complete. Do the same thing on the other side and slide the camera switch into its slot in the Frame assy. 3/000 21-1/FEA 209 544/134 E 62(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 63: Function Keyboard Assy

    Working Instruction, Mechanical 4.1.5 Function Keyboard Assy Use your fingers to position the Function keyboard assy. 3/000 21-1/FEA 209 544/134 E 63(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 64: Antenna/Speaker Box Assembly

    Use your fingers to position the Antenna/Speaker box assembly and snap it on the PBA. Visually inspect so that the hooks has snapped! 3/000 21-1/FEA 209 544/134 E 64(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 65: Front Unit

    Snap the Core unit and the Front complete together with your fingers. Install the two silver screws using torque screwdriver at 22 Ncm with a T6 bit. 3/000 21-1/FEA 209 544/134 E 65(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 66: Antenna Cover Assembly

    Install the two black screws (numbered 1) with torque screwdriver at 22 Ncm with a T6 bit. Install two screws (numbered 2) with torque screwdriver at 10 Ncm with a JCIS. 3/000 21-1/FEA 209 544/134 E 66(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 67: Ms Cover

    Use tweezers to press the tab portion of the MS cover into the small hole in the memory stick cavity. Use your fingers to snap the MS cover into the memory stick cavity. 3/000 21-1/FEA 209 544/134 E 67(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 68: Battery & Battery Lid Assembly

    Insert the contact end of the battery into the cavity. Press the battery down in the cavity. Position the battery cover as shown. Slide the battery cover into place. Make sure it snaps into place. 3/000 21-1/FEA 209 544/134 E 68(69) © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 69: Revision History

    Added some information in Chapter 2.1.7 2007-05-15 Due to system problem. No changes made on content 2007-05-21 Added Tape (holder capacitor) 2007-06-19 Added support for K818 3/000 21-1/FEA 209 544/134 E 69(69) © Company Internal Sony Ericsson Mobile Communications AB...

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K818

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