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Tally T6215 Maintenance Manual
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Tally T6215 Maintenance Manual

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T6215
Maintenance Manual

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Summary of Contents for Tally T6215

  • Page 1 T6215 Maintenance Manual...
  • Page 2 Appendix A: Schematics and Parts lists...

  • Page 4: Appendix A: Schematics And Parts Lists

    Appendix A: Schematics and Parts Lists T6215 Illustrated Parts Breakdown and Schematics Recommended Spare Parts Part Number Belt, Paper Drive 075127 Belt, Shuttle Drive 732753 Blower Assembly (Electronics Assy) 083145 Blower Assembly (Hammer Bank) 083589 Capacitor, Surge 732752 Control Panel Assembly - Std. English...
  • Page 5 T6215 Maintenance Manual Notes: A–2...
  • Page 6 Appendix A: Schematics and Parts Lists 083674 083673 27.0" 083672 27.0" Cabinet Assembly I A–3...
  • Page 7 T6215 Maintenance Manual 083466 CABINET ASSY- PRINTER 613278-082992 CABINET ASSY 613187-082706 COVER ASSY- LID 613294-083001 DOOR ASSY 403692-732659 GAS SPRING 403692-731092 BALL STUD 613343-083601 GASKET- MAGNETIC, LID 404036-731449 CASTER 613373-083378 SHAFT- SUPPORT 404307-732796 CLIP- PLASTIC, SELF- ADHESIVE 403666-730956 GROUND STRAP- INSULATED, 18" X 1"...
  • Page 8 Appendix A: Schematics and Parts Lists Basic Printer Assembly BASIC PRINTER ASSY- W/RIBBON PLATFORM 083095 W/RFD & SKOW BASIC PRINTER ASSY- W/RIBBON PLATFORM 083464 W/RFD, W/SKOW & RE-INKING DRIVE 613333-083607 PRINT MECHANISM ASSY PLATFORM ASSY- RIBBON SUPPORT 613315-083081 W/O RE-INKING DRIVE PLATFORM ASSY- RIBBON SUPPORT 613315-083463 W/RE-INKING DRIVE...
  • Page 9 T6215 Maintenance Manual To "PAPER OUT To "PAPER MOTION TO "CBA POWER SENSOR" SENSOR" DISTRIBUTION" (LOWER TRACTOR) (UPPER TRACTOR) NOTES: APPLY A LIGHT COAT OF GREASE (ITEM 67) BETWEEN ITEM 54 AND SIDE PLATE, AROUND STANDOFF, OR INDICATED AREA. INSTALL ITEMS 51, 52, AND 61 WITH ZERO CLEARANCE TO ITEM 60, AND LOCK IN PLACE WITH ITEM 74.
  • Page 10 Appendix A: Schematics and Parts Lists Print Mechanism Assembly II (3333E P2) A–7...
  • Page 11 T6215 Maintenance Manual Print Mechanism Assembly III (3333E P3) A–8...
  • Page 12 Appendix A: Schematics and Parts Lists Print Mechanism Assembly IV (3333E P4) A–9...
  • Page 13 T6215 Maintenance Manual PRINT MECHANISM PRINT MECHANISM PRINT MECHANISM ASSEMBLY ASSEMBLY ASSEMBLY 083607 PRINT MECHANISM ASSY 400658-731239 ACTIVATOR- ADHESIVE 400726-06 NUT- #5/16-18 PLAIN HEX CENTERING GUIDE- LOWER LINEAR BEARING 613271-082951 400627-221 SCREW- #8-32 X 1.125, PAN HEAD 404114-732806 SCREW- #8-32 X 1 5/8, PAN HEAD...
  • Page 14 Appendix A: Schematics and Parts Lists 400215-10 WASHER - #8 SPLIT LOCK 402524-732692 SCREW - #8-32 X 1.625 SEMS 400512-249 SCREW - #8-32 X 5/8, SOCKET HEAD 613286-082982 SHUTTLE ASSY 613332-083567 HAMMER BANK ASSY – 083094 HAMMER BANK AND SHUTTLE ASSY 083130 ITEM PART NO.
  • Page 15 T6215 Maintenance Manual 083567 ASSEMBLY Hammer Bank Assy Basic Printer Assembly III (3332D P1) A–12...
  • Page 16 Appendix A: Schematics and Parts Lists NOTES: TORQUE TO 35 IN-LBS. 083567 HAMMER BANK ASSY TORQUE TO 14 IN-LBS. TORQUE TO 8.5-9.3 IN-LBS. TORQUE TO 25 IN-LBS. WHENCONNECTORS OF ITEM 18 AND 10 ARE MATED TOGETHER THEY SHOULD BE PUSHED TOGETHER UNTIL THE O-RING OF ITEM 18, IS CONTACTING BOTH THE PCB, ITEM 10, AND THE PLASTIC SUPPORT OF ITEM 18 CONNECTOR.
  • Page 17 T6215 Maintenance Manual PLATFORM ASSY- RIBBON SUPPORT 083081 W/O RE-INKING DRIVE ASSY PLATFORM ASSY- RIBBON SUPPORT 083463 W/ RE-INKING DRIVE ASSY 613277-082969 PLATFORM ASSY- RIBBON 613190-082691 CBA- RIBBON SENSOR 611010-075138 MOTOR 611138-083144 CABLE ASSY- SENSOR 404316-732832 CAPTIVE SCREW- PANEL, #6-32...
  • Page 18 Appendix A: Schematics and Parts Lists – 083488 CONTROL PANEL ASSSY– ENGLISH, TESTED 403077-732805 CONTAINER–ESD SENSITIVE DEVICE 613020-082766 CBA– CONTROL PANEL, TESTED 404239 - 732637 RETAINER– SHAFT, INTERNAL TOOTH 404240 - 732638 SCREW– #6 - 19 x 3/8 "PLASTITE" PAN HEAD 613164 - 082644 OVERLAY–...
  • Page 19 T6215 Maintenance Manual Control Panel Circuit Board Assembly Control Panel Circuit Board Assembly Page 1 of 2 (3020- P1 PL2&3) A–16...
  • Page 20 Appendix A: Schematics and Parts Lists Control Panel Circuit Board Assembly Page 2 of 2 (3020- P2) A–17...
  • Page 21 T6215 Maintenance Manual 403637-731042 SUPPORT- CABLE, NYLON, TWIST LOCK 613353-083577 CABLE ASSY- DC 403660-730910 BEAD- FERRITE, CLAMP-ON 403637-730755 SUPPORT- CABLE, NYLON, TWIST LOCK 613353-083129 CABLE ASSEMBLY- DC 613353-083128 CABLE ASSEMBLY- GROUND 613353-083127 CABLE ASSEMBLY-SWITCH TO POWER SUPPLY 613353-083126 CABLE ASSEMBLY- POWER INLET TO SWITCH 402524-730381 SCREW- #6-32 X 0.375 SEMS...
  • Page 22 Appendix A: Schematics and Parts Lists 082029 ASSY 082029 ASSY 082052 ASSY Controller Circuit Board Assembly Page 1 of 10 (3000D P1) A–19...
  • Page 23 T6215 Maintenance Manual 083102 ASSY 083102 ASSY 083104 ASSY (3000D P2) Controller Circuit Board Assembly Page 2 of 10 A–20...
  • Page 24 Appendix A: Schematics and Parts Lists 083537 ASSY 083537 ASSY 083539 ASSY (3000D P3) Controller Circuit Board Assembly Page 3 of 10 A–21...
  • Page 25 T6215 Maintenance Manual Controller Circuit Board Assembly Page 4 of 10 (3000D P4) A–22...
  • Page 26 Appendix A: Schematics and Parts Lists Controller Circuit Board Assembly Page 5 of 10 (3000D P5) A–23...
  • Page 27 T6215 Maintenance Manual Controller Circuit Board Assembly Page 6 of 10 (3000D P6) A–24...
  • Page 28 Appendix A: Schematics and Parts Lists Controller Circuit Board Assembly Page 7 of 10 (3000D P7) A–25...
  • Page 29 T6215 Maintenance Manual Controller Circuit Board Assembly Page 8 of 10 (3000D P8) A–26...
  • Page 30 Appendix A: Schematics and Parts Lists Controller Circuit Board Assembly Page 9 of 10 (3000D P9) A–27...
  • Page 31 T6215 Maintenance Manual Controller Circuit Board Assembly Page 10 of 10 (3000D P5) A–28...
  • Page 32 Appendix A: Schematics and Parts Lists Controller Controller Controller Circuit Board Assembly Circuit Board Assembly Circuit Board Assembly (3000D PL2-7) A–29...
  • Page 33 T6215 Maintenance Manual D21 – D66 Hammer Driver Circuit Board Assembly Page 1 of 5 (3040C P1) A–30...
  • Page 34 Appendix A: Schematics and Parts Lists Hammer Driver Circuit Board Assembly Page 2 of 5 (3040C P2) A–31...
  • Page 35 T6215 Maintenance Manual Hammer Driver Circuit Board Assembly Page 3 of 5 (3040C P3) A–32...
  • Page 36 Appendix A: Schematics and Parts Lists Hammer Driver Circuit Board Assembly Page 4 of 5 (3040C P4) A–33...
  • Page 37 T6215 Maintenance Manual Hammer Driver Hammer Driver Hammer Driver Circuit Board Assembly Circuit Board Assembly Circuit Board Assembly 404318-732843 A–34...
  • Page 38 Appendix A: Schematics and Parts Lists Power Distribution Circuit Board Assembly Page 1 of 2 (3110A P1-3) A–35...
  • Page 39 T6215 Maintenance Manual Power Distribution Circuit Board Assembly Page 2 of 2 (3110A P4 PL2) A–36...
  • Page 40 Appendix A: Schematics and Parts Lists Platen/Paper Sensor Circuit Board Assembly A–37...
  • Page 41 T6215 Maintenance Manual Ribbon Sensor Circuit Board Assembly (3190B P1&2) A–38...
  • Page 42 Appendix B: Downloading Firmware...

  • Page 44: Appendix B. Downloading Printer Firmware

    Power up the printer while holding down the following three keys on the control panel: FF, the up arrow, and Config. Hold them down until the following message scrolls on the control panel display: “Tally Flash Loader.” The display then stops scrolling and says: “Flash Dnld Ready.”...
  • Page 45 T6215 Maintenance Manual Blank Page B–2...
  • Page 46 Supplements...
  • Page 48 Supplements Supplements Please file here any supplements you receive. Supp–1...
  • Page 49 T6215 Maintenance Manual Notes: Supp–2...
  • Page 50 Index...
  • Page 52 Index Index EEPROM 1–2 Electromagnetic Emissions 1–8 Electronic Hardware Architecture 1–1 Engine Control Module 1–1 Symbols Environment 1–7 Nonoperating 1–7 13-pack Hammer replacement 4–12 Operating 1–7 About This Manual Pref–1 Fake Mode 3–4 Acoustics 1–6 Fatal Fault n 3–4 Agency Approvals 1–8 Fault Correction Procedure 3–1 AIAG Label Benchmark Results Table 1–5 Fault Override 3–2...
  • Page 53 T6215 Maintenance Manual Self Testing 3–7 Sensor Inputs 1–1 Motorola Cold Fire 5307 1–2 Serial and Parallel Interfaces 1–2 Serial/Parallel Emulations 1–3 Service Procedures 4–2 Control Panel Removal 4–6 No VFU Loaded 3–4 Control PCA Assembly Removal 4–37 NVRAM Fault 3–4 Distribution PCA Removal 4–26...
  • Page 54 Index Serial Dump 2–14 Shuttle Change 2–14 Shuttle Off 2–14 Shuttle Speed 2–13 Fault Override Category 2–8 Control 2–9 Link 2–9 Paper Motion 2–8 Paper Out 2–8 Platen 2–9 Ribbon Motion 2–9 Shuttle 2–9 Sync 2–9 Temp 2–9 Pattern Category 2–6 Plot 2–7 Print 2–6 Print2 2–6...
  • Page 55 T6215 Maintenance Manual Blank Page Index–4...
  • Page 56 Information: 1-425-251-5500 http://www.Tally.com Fax: 1-425-251-5520 http://www.Tally.com Germany Tally Computerdrucker GmbH (TGE) Asia Postfach 29 69 Tally AMT Printers Pte. Ltd., Singapore (TAS) D-89019 Ulm/Donau. 63, Hillview Avenue Germany No. 08/22, Lam Soon Indutrial Bldg. Telephone: +49-7308-800 Singapore 669569 Fax: +49-7308-85903 Tel.: (65) 760-8833...