DR WIDE-CUT LAWN MOWER Safety & Operating Instructions Manual
  1. Manuals
  2. Brands
  3. DR Manuals
  4. Lawn Mower
  5. WIDE-CUT LAWN MOWER
  6. Safety & operating instructions manual
DR WIDE-CUT LAWN MOWER Safety & Operating Instructions Manual

DR WIDE-CUT LAWN MOWER Safety & Operating Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
®
DR
WIDE-CUT LAWN MOWER
SAFETY & OPERATING INSTRUCTIONS
Serial No. ________________
Order No. ________________
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE
OPERATING THIS MOWER.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the WIDE-CUT LAWN MOWER and is the answer not in the manual?

Questions and answers

Related Manuals for DR WIDE-CUT LAWN MOWER

Summary of Contents for DR WIDE-CUT LAWN MOWER

  • Page 1 ® WIDE-CUT LAWN MOWER SAFETY & OPERATING INSTRUCTIONS Serial No. ________________ Order No. ________________ READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS BEFORE OPERATING THIS MOWER.
  • Page 2 Congratulations on your purchase of a new DR WIDE-CUT LAWN MOWER! We have done our utmost to ensure that your DR WIDE-CUT LAWN MOWER will be one of the most trouble- free and satisfying pieces of equipment you have ever owned. Please let us know of any questions you may have.

  • Page 3: Table Of Contents

    A Note to All Users ......................9 Additional Information and Potential Changes.............. 9 CHAPTER 3........................... 10 SETTING UP YOUR DR WIDE-CUT LAWN MOWER ..........10 DR WIDE-CUT LAWN MOWER Controls and Features..........10 Unpacking the Mower ....................13 Assembling the Lawn Mower Deck................14 Installing the Lawn Deck ....................
  • Page 4 Parts List - Deck Frame Assembly................. 50 Schematic - Deck Frame Assembly................51 Parts List - Height Adjuster Assembly ................52 Schematic - Height Adjuster Assembly................. 53 Parts List - Deck Assembly .................... 54 Schematic - Deck Assembly ..................55 Warranty......................... 59 ® WIDE-CUT LAWN MOWER...

  • Page 5: Chapter 1

    THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY. Tip: This is a helpful hint to guide you in getting the most out of your DR WIDE-CUT LAWN MOWER. Tools Needed: This indicates you will need a special tool to perform a maintenance function on your Mower.
  • Page 6 ® WIDE-CUT LAWN MOWER...

  • Page 7: Chapter 2

    Shown below are copies of all the labels that appear on the equipment. Take a moment to study them and make a note of their location on your DR WIDE-CUT LAWN MOWER as you assemble and before you operate the machine. Replace damaged or missing safety and information labels immediately.
  • Page 8 Blades. (#136491) This label shows the proper routing of the This label shows the different cutting Lawn Deck Drive Belt. (#164381) heights available for the Lawn Deck. (#157641) Safety and Operating Instructions Label (#240761) ® WIDE-CUT LAWN MOWER...

  • Page 9: Protecting Yourself And Those Around You

    MOWING TO PROTECT YOUR EYES FROM POSSIBLE THROWN DEBRIS. • WEAR SHOES WITH NON-SLIP TREADS WHEN USING YOUR DR WIDE-CUT LAWN MOWER. IF YOU HAVE SAFETY SHOES, WE RECOMMEND WEARING THEM. DO NOT USE THE MACHINE WHILE BAREFOOT OR WEARING SANDALS WITH EXPOSED TOES OR HEELS.
  • Page 10 • YOUR DR WIDE-CUT LAWN MOWER IS A POWERFUL TOOL, NOT A PLAYTHING. EXERCISE EXTREME CAUTION AT ALL TIMES. THE DESIGN OF THIS MACHINE IS TO CUT GRASS. DO NOT USE IT FOR ANY OTHER PURPOSE. • IN AN EMERGENCY, TO QUICKLY STOP THE CUTTING BLADES AND SHUT OF THE ENGINE, REMOVE YOUR HAND FROM THE OPERATOR PRESENCE LEVER ON THE LEFT HANDLEBAR.

  • Page 11: Slope Operation

    BEFORE AND WHILE MOVING BACKWARDS, LOOK BEHIND, AND DOWN FOR SMALL CHILDREN. • NEVER ALLOW CHILDREN TO OPERATE THE MOWER. • USE EXTRA CARE WHEN APPROACHING BLIND CORNERS, SHRUBS, TREES, OR OTHER OBJECTS THAT MAY OBSCURE YOUR VISION. CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 12: Safety With Gasoline-Powered Machines

    DO NOT CHANGE THE ENGINE GOVERNOR SETTINGS OR MODIFY THE ENGINE SPEED. • TO REDUCE FIRE HAZARD, KEEP THE ENGINE AND MUFFLER FREE OF DEBRIS BUILD-UP. • REPLACE RUBBER FUEL LINES AND GROMMETS WHEN WORN OR DAMAGED, BUT DO NOT USE OVER FIVE (5) YEARS. ® WIDE-CUT LAWN MOWER...

  • Page 13: A Note To All Users

    Engine using hydrocarbon fuels without an Engine Spark Arrester. This also applies to operation on US Forest Lands. We provide all DR WIDE-CUT LAWN MOWERS shipped to California and Washington State with Spark Arresters. Failure of the owner/operator to maintain this equipment in compliance with state regulations is a misdemeanor under California law and may be in violation of other state and/or federal regulations.

  • Page 14: Chapter 3

    If you have any questions at all, please feel free to visit our website at www.DRPower.com or contact our Customer Service Representatives at our Toll-Free number 1-800-DR-OWNER (376-9637). DR WIDE-CUT LAWN MOWER Controls and Features NOTE: The model shown in Figure 1 may look slightly different from your machine.
  • Page 15 Mower Deck in 1/2" increments by repositioning this Lever. Belt Access Cover - This is an access cover to the Blades Drive Belt. Retaining Knob - This is the Belt Cover Retaining Knob; loosen to remove the Cover. CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...
  • Page 16 ® WIDE-CUT LAWN MOWER...

  • Page 17: Unpacking The Mower

    Shift Lever to Neutral, release the Parking Brake (Figure 1 on page 11) and roll the Machine off the Pallet. Do not discard the Cardboard and Pallet until you are fully satisfied with your new DR WIDE-CUT LAWN MOWER. Figure 2d CONTACT US AT www.DRPower.com...

  • Page 18: Assembling The Lawn Mower Deck

    NEW ONES 1/4" IN DIAMETER AND 1-1/2" LONG. REPEATED STRAIGHTENING AND BENDING WILL BREAK THE COTTER PINS AT THE BEND, AND MAY CAUSE THE CASTER WHEELS TO COME OFF DURING OPERATION CAUSING SEVERE DAMAGE OR POSSIBLE INJURY. Figure 5 ® WIDE-CUT LAWN MOWER...

  • Page 19: Installing The Lawn Deck

    Tip: Some people push the Lever with their foot. 6. Replace the Belt Covers. Engine Pulley Belt Release Lever Idler Pulley Attachment Slide Retaining Pin Collar Slide Belt Release Lever Figure 6 Figure 7 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 20: Connecting The Battery Wire

    Phillips Screwdriver and a 5/16" Wrench or Socket • Two (2) 5/16" Wrenches or Sockets Connect the Green Ground Wire to the Negative Terminal on the Battery ( Figure 8 ) Negative Terminal Green Ground Wire Battery Figure 8 ® WIDE-CUT LAWN MOWER...

  • Page 21: Adding Oil And Gasoline

    ( Figure 1 on page 11). Check the Tire Pressures The maximum Tire pressure is marked on the side of each Tire. Do not exceed the manufacturer’s recommended maximum pressure. CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...
  • Page 22 ® WIDE-CUT LAWN MOWER...

  • Page 23: Chapter 4

    Controls and Features in Figure 1 on page 11 before reading this chapter. The Pre-Start Safety Check Your DR WIDE-CUT LAWN MOWER is fitted with an Operator Presence System to prevent the Blades from cutting without an operator in the proper position at the controls. In addition, normal wear and tear can bring about the need for adjustment to some running parts to insure that they function properly in terms of safe operation.

  • Page 24: Before Starting The Engine

    4. Move the Throttle to the RUN position. Engaging the Wheel Drive The DR WIDE-CUT LAWN MOWER has a four-speed Forward and a single-speed Reverse Transmission. Forward speeds range from 1.1 mph in 1st Gear to 4.5 mph in 4th Gear. Use the lower gears for mowing in thick grass and the higher gears for lighter grass, or as "travel gears."...

  • Page 25: Engaging The Blades

    Wheel Clutch Lever Figure 9 Figure 10 ALWAYS DISENGAGE THE BLADES OF THE DR WIDE-CUT LAWN MOWER BEFORE SHIFTING INTO REVERSE. Stopping the Blades Stop the Blades by pushing DOWN on the Blade Engage/Disengage Switch Knob ( Figure 10 ).

  • Page 26: Adjusting The Cutting Height

    You can adjust the cutting height in 1/2" increments by repositioning the Cutting Height Adjustment Lever on the right side of the Lawn Deck ( Figure 11 ). Your DR WIDE-CUT LAWN MOWER is fitted with a Clevis Pin to prevent accidental dislodging of the Cutting Height Adjustment Lever over rough terrain.

  • Page 27: Obstacle Tips

    Obstacle Tips Dealing with obstacles in the terrain is easy with your new DR WIDE-CUT LAWN MOWER. The following section explains how to approach most common obstacles. THE MOWER ENGINE'S POWER CAN EASILY THROW STONES, STICKS, AND OTHER DEBRIS AT GREAT VELOCITY, WHICH COULD CAUSE PERSONAL INJURY OR PROPERTY DAMAGE.

  • Page 28: Turns

    We do not recommend using the Mulching Plate in wet and heavy grass. DR POWER EQUIPMENT RECOMMENDS THAT YOU NOT MOW IN WET CONDITIONS, AS DOING SO WILL ONLY PLUG UP THE MOWER DECK WITH CUT VEGETATION. WET GRASS WILL ALSO MAT DOWN RESULTING IN A POORER CUT.

  • Page 29: Chapter 5

    CHAPTER 5 MAINTAINING THE DR WIDE-CUT LAWN MOWER This chapter covers regular maintenance procedures that will ensure the best performance and long life of your machine. For Engine maintenance, please refer to the Engine Owner’s Manual that came with your Mower.

  • Page 30: Battery Care

    Operate the Mower Engine for at least 45 minutes to maintain proper Battery charge. If the Battery loses its charge, you'll need to use a trickle Charger (like the DR Battery Charger) to recharge it. The Charger should have an output of 12 volts at no more than 2 amps.

  • Page 31: Disposing Of The Battery Responsibly

    Ellwood City, PA 16117 (724) 758-2825; fax (724) 758-2845 To learn more about hazardous waste recycling, visit the Web site for Battery Council International [www.batterycouncil.org] or for the Environmental Protection Agency [www.epa.gov]. CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 32: Lubrication

    Lubrication Your DR WIDE-CUT LAWN MOWER was greased at the Factory. The operator needs to periodically lubricate the Wheel Clutch Cable, Brake Cable, Drive Chain, Deck Caster Wheels, and Deck Caster Wheel Spindles. Tools & Supplies Needed: • Grease Gun w/General Purpose Grease •...
  • Page 33 Tire pressure is marked on the side of each Tire. Do not exceed the manufacturer’s recommended maximum pressure. Wheel Caster Spindle Valve Stem Grease Fitting Lawn Deck Frame Grease Fitting Figure 15 Figure 16 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 34: Removing And Replacing The Belts

    FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. DISCONNECT THE SPARK PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG. USE ONLY DR BELTS ON YOUR MACHINE. THEY HAVE BEEN THOROUGHLY TESTED AND PROVEN FOR MANY HOURS OF USE.

  • Page 35: To Replace The Drive Belt

    FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL. DISCONNECT THE SPARK PLUG WIRE, KEEPING IT AWAY FROM THE SPARK PLUG. USE ONLY DR BELTS ON YOUR MACHINE. THEY HAVE BEEN THOROUGHLY TESTED AND PROVEN FOR MANY HOURS OF USE.

  • Page 36: Removing And Replacing The Blades

    (Torque 30-40 ft-lbs.). NOTE: Be sure that you have the Blade seated completely over the small step in the spindle hub before tightening the Bolt. 5. Repeat Step 4 for the other Blade. Blocking the Blade Figure 22 ® WIDE-CUT LAWN MOWER...

  • Page 37: Leveling The Lawn Mower Deck

    Leveling the Lawn Mower Deck The DR WIDE-CUT LAWN MOWER DECK settings made at the factory are suitable for most purposes; however, you can make leveling adjustments if desired. BEFORE PERFORMING ANY MAINTENANCE PROCEDURE OR INSPECTION, STOP THE ENGINE AND WAIT FIVE (5) MINUTES TO ALLOW ALL PARTS TO COOL.
  • Page 38 ( Figure 26 ). Each Hole in the Front Bracket will change the Deck height on that side by 1/4". Mounting Bolt Top Adjustment Hole Top Bolt Bottom Adjustment Hole Front Adjustment Bracket Rear Adjustment Bracket Bottom Bolt Figure 25 Figure 26 ® WIDE-CUT LAWN MOWER...

  • Page 39: Adjusting The Wheel Clutch Cable

    IF YOU OVER TIGHTEN THE WHEEL CLUTCH CABLE, THE MACHINE MAY LURCH FORWARD WHEN SHIFTING INTO GEAR. USE CAUTION WHEN SHIFTING INTO GEAR. TEST ADJUSTMENT USING THE PROCEDURE ON PAGE 20. Wheel Clutch Cable Adjuster Bracket Upper Lower Spring Figure 27 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 40: Removing And Replacing The Drive Chain

    6. Add the Master Chain Link ( Figure 30 ) in the reverse Chain Routing order of step 3. 7. Replace the Tensioner Spring ( Figure 29 ). 8. Replace the Chain Cover and tighten the Lock Nuts. Master Link Side Plate Lock Clip Figure 30 ® WIDE-CUT LAWN MOWER...

  • Page 41: Removing The Wheels

    Figure 32 . Tightening the Nut (clockwise) will increase pressure and loosening the Nut Parking Brake Adjust Nut (counterclockwise) will decrease the pressure on the Brake Pad. Figure 32 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 42: Transmission

    Replace the Fuel Filter. • If your DR WIDE-CUT LAWN MOWER will be idle for more than 30 days, we recommend using a gas stabilizer. This will prevent sediment from gumming up the Carburetor. If there is dirt or moisture in the gas or Tank, remove it by draining the Tank. Completely fill the Tank with fresh, unleaded gas and add the appropriate amount of stabilizer or gasoline additive.

  • Page 43: Chapter 6

    See the Battery care section on page 26. ⇒ If the Battery is charged and the Engine still will not start, visit our web site at www.DRPower.com or call 1-800-DR-OWNER (376-9637) for assistance. CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...
  • Page 44 ⇒ The Transmission may be defective, visit our web site at www.DRPower.com move. call 1-800-DR-OWNER (376-9637) for assistance. ⇒ If you find it difficult to shift into reverse, lightly pull the Clutch Lever as you pull Machine is hard to the Shift Lever into Reverse then quickly release the Clutch Lever.
  • Page 45 1-800-DR-OWNER (376-9637) for assistance. ⇒ Check and retighten all of the fasteners as required. ⇒ If the vibrations persist, visit our web site at www.DRPower.com or call 1-800-DR-OWNER (376-9637) for assistance. CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...
  • Page 46 ⇒ If the problem persists, visit our web site at www.DRPower.com or call 1-800-DR-OWNER (376-9637) for assistance. ⇒ The Blades may not be seated properly on the Hubs. Loosen the Blade Bolts, The Blades do not reseat the Blades, and tighten the Bolts. Be sure to turn OFF the Engine and cut or are loose.
  • Page 47 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 48: Chapter 7

    Label, Throttle Control 119831 Bolt, 1/4"-20 x 3/4", GR, ZP 164381 Label, Blade Belt Routing 150391 Shift Lever 192391 Label, DR Logo, Silver, 5-3/4" 110221 Grip, Shift Handle 240751 Label, DR Lawn Mower 100241 Rod, Shift Arm 240761 Label, Control Panel 110961 Pin, Roll, 3/16"...

  • Page 49: Schematic - Handlebar Assembly

    Schematic - Handlebar Assembly 080303 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 50: Parts List - Frame And Drive Assembly

    Belt, A31K, 1/2" x 33" 111141 Pulley, V-Belt, 7" OD, 5/8" Bore 111241 Ring, Retaining, 5/8", SH 101451 Bolt, 1/4"-20 x 1-1/2", HCS, GR2, ZP 111871 Spacer, 1/4" ID, .375" OD, 1.0" L 112371 Washer Flat #10, USS ® WIDE-CUT LAWN MOWER...

  • Page 51: Schematic - Frame And Drive Assembly

    Schematic - Frame and Drive Assembly 080402 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 52: Parts List - Differential And Wheel Drive Assembly

    Strap, 2.5 Gal Fuel Tank 151381 Washer, 1.375" ID, 2.0" OD 151151 Washer, 1.38" ID x 2.0" OD x .5" L 150461 Pin, Detent, 1/4" x 2" 100661 Clamp 211661 Hose, Fuel, CA Certified 111731 Screw, 5/16"-18 x 1/2", Tri-Lobe ® WIDE-CUT LAWN MOWER...

  • Page 53: Schematic - Differential And Wheel Drive Assembly

    Schematic - Differential and Wheel Drive Assembly 080402 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 54: Parts List - Deck Frame Assembly

    Nut, Nylon Lock, 3/8"-16, Low Profile 110731 Nut, Nylon Lock, 1/4"-20 120301 Screw, 3/8"-16 x 1-1/2", Tri 151641 Plate, Anti-Torsion 157221 Bushing, .265" ID x .370" OD 114681 Bolt, 1/4"-20 x 1-1/4", HCS 112381 Washer, Flat, 1/4", USS 192461 Pin, Clevis ® WIDE-CUT LAWN MOWER...

  • Page 55: Schematic - Deck Frame Assembly

    Schematic - Deck Frame Assembly 080303 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 56: Parts List - Height Adjuster Assembly

    Spring, E, .750" OD x .093" Wire 110761 Nut, Nylon, Lock, 5/16"-18 121701 Washer, Flat, 3/8", SAE 157121 Bolt, 3/8"-16 x 2-1/4", HCS 164131 Nut, Nylon Lock, 3/8"-16, Low Profile 110751 Nut, Nylon Lock, 3/8"-16 120301 Screw, 3/8"-16 x 1-1/2", Tri-Lobe ® WIDE-CUT LAWN MOWER...

  • Page 57: Schematic - Height Adjuster Assembly

    Schematic - Height Adjuster Assembly 080303 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...

  • Page 58: Parts List - Deck Assembly

    151911 Mulching Kit 150051 Spring, Deflector 150631 Bracket, Deflector 151281 Baffle, Vortex 157111 Bracket, Anti-Scalping, RH Wheel 157101 Bracket, Anti-Scalping, LH Wheel 157211 Bushing, 3/8" ID x 5/8" OD x 1.03" L 157131 Screw, Shoulder, 3/8"-16 ® WIDE-CUT LAWN MOWER...

  • Page 59: Schematic - Deck Assembly

    Schematic - Deck Assembly 080402 CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...
  • Page 60 Notes: CONTACT US AT www.DRPower.com or CALL TOLL FREE 1-800-DR-OWNER...
  • Page 61 Notes: ® WIDE-CUT LAWN MOWER...
  • Page 62 Notes: ® WIDE-CUT LAWN MOWER...

  • Page 63: Warranty

    Technical Service Department for our Owners. You can access a Representative by dialing our TOLL-FREE Hotline at 1- 800-DR-OWNER (376-9637). The sole job of our well-trained and friendly folks is to ensure that you get any help you need in a timely fashion. They are there to answer all your questions including: (1) inquiries on any of the above warranties, (2) inquiries about replacement parts, or (3) your questions regarding service, maintenance, and operation.
  • Page 64 Daily Checklist for the DR WIDE-CUT LAWN MOWER To help maintain your DR WIDE-CUT LAWN MOWER for optimum performance, we recommend you follow this checklist each time you use your machine. [ ] OIL: With the machine on a level surface, check the Engine oil level with the Dipstick.

Table of Contents