1. Manuals
  2. Brands
  3. Chesney's Manuals
  4. Indoor Fireplace
  5. Alchemy GFL850URN
  6. User and installation instructions manual

Chesney's Alchemy GFL850URN User And Installation Instructions Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

0

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Alchemy GFL850URN and is the answer not in the manual?

Questions and answers

Related Manuals for Chesney's Alchemy GFL850URN

Summary of Contents for Chesney's Alchemy GFL850URN

  • Page 2 Technical Manual PIN: 0558CO1462 User and Installation Instructions Model No. GFL850URN IMPORTANT: Please read these instructions carefully before installation or use. These instructions are only valid if the following country code is on the appliance. If this code is not present on the appliance, it is necessary to refer to these technical instructions which will provide the necessary information concerning the modification of the appliance to the conditions of use for the country.

  • Page 3: Table Of Contents

    Contents Section Pages Unpacking Technical Data Installation Parameters Construction Information 8-12 Appliance Details 13-14 Preparing the Appliance for Installation 15-21 Installation 22-36 GV60 Control Information 37-48 Commissioning the Fire Unit 49-51 Briefing and Handover to the Customer Servicing and Maintenance 53-61 Fault Finding User Instructions...

  • Page 4: Unpacking

    1. Unpacking Remove the appliance from its packaging, check that it is complete and undamaged. If satisfied by the condition and the contents is as specified, proceed with the installation. The installation should only be carried out by a competent person and all gas work must be carried out by a Gas Safe registered person in accordance with national and local regulations for both gas and electricity (If required).
  • Page 5 Smoke Match Holder Remote Control Handset Fig. 7 Fig. 8 Pressure Test and Isolation Valve Fig. 9...

  • Page 6: Technical Data

    2. Technical Data Gas Type Natural Gas Gas Connection Size 8.0mm O.D. tubing Pilot Assembly Seagas P4-41 Control System Mertik Maxitrol GV60 (Radio Frequency) Appliance Mass Range (kilograms) Countries of Destination Gas Category, Type Type and Supply Pressure   ...

  • Page 7: Installation Parameters

    3. Installation Parameters This appliance must be installed in accordance with the rules in force, and used only in a sufficiently ventilated space. Consult instructions before installation and use of this appliance. NOTE - Wear protective clothing when fitting or carrying works out on the appliance. For your safety it is law that all gas appliances must be installed by a competent person, in accordance with the current gas safety regulations applicable in the country of use.
  • Page 8 This appliance is intended for use on a gas installation with a governed meter. The pilot fitted to this appliance is not to be adjusted or put out of action. If the pilot is damaged or faulty it should be replaced only with the original identical unit supplied by Chesney’s Limited.

  • Page 9: Construction Information

    4. Construction Information Hearths The appliance does not require a hearth if the flame or any incandescent surface is more than 225mm above any floor covering or 300mm with no floor covering. Any lower than this a hearth conforming to national regulations is required. Emissions Exit Connection Types The minimum chimney height is 2 meters from the spigot.
  • Page 10 4” (102mm) Flue Liner Fig. 14 If the appliance is fitted with a flue liner the debris shield will not be required (see fig.14). NOTE – Leave enough flue length to allow connection. The minimum flue liner is 2 meters from the spigot.
  • Page 11 Start with a builders opening. C is including plaster and skimming (see fig.16) Appliance (Page11) GFL850Urn 910mm 520mm 355mm 65mm 120mm Front elevation Side elevation Fig. 16 The appliance supports are approx. (For measurement ‘D’ See table above) Height 135mm x Depth 355mm (Including plaster and skimming) (see fig.17) Front Elevation Side Elevation...
  • Page 12 Gas Route For your safety it is law that all gas appliances must be installed by a competent person, in accordance with the current Gas Safety regulations applicable in the country of use. Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules in force.
  • Page 13 Note – This appliance must not be used as part of the wall support structure. Supports are to be made (see fig. 21) to ensure the appliance does not rest on the lower tray, leave a gap of at least 20mm under the controls housing, 10mm around the sides, top and at least 15mm at the back.

  • Page 14: Appliance Details

    5. Appliance Details GFL850Urn Fig. 22 IMPORTANT NOTE – Allowances must be made for the battery compartment Suggested opening size for stone slips behind the outer casing flange. Appliance Length Height GFL850Urn 910mm 410mm Suggested opening size for stone slips in front of the outer casing flange. Appliance Length Height GFL850Urn...
  • Page 15 Fig. 23...

  • Page 16: Preparing The Appliance For Installation

    6. Preparing the Appliance for Installation The appliance is supplied in an assembled state minus the Urn and interior panels these are packed in separate boxes. Important Notes  Ensure the appliance is cold before undoing the glass fixings.  Care must be taken when using the Allen key to prevent damage to paintwork.
  • Page 17 Remove the 3 hex screws located at the bottom of the glass fixing (see fig. 26). Fig. 26 IMPORTANT NOTE – The glass is not bonded to the glass fixing bracket. Hold the glass and the bracket when removing from the appliance. Lift the glass and bracket from the bottom and lift carefully out from the gap at the top (see fig.
  • Page 18 Remove the burner tray by undoing the 2 securing / levelling screws (see fig. 28). Fig. 28 Carefully lift the burner from the appliance. NOTE – The burner bed fibre matting used to spread the flame can irritate the skin when handled and is advised to wear protective clothing. The fibre matting is also very fragile and must be handled with care to avoid damage.
  • Page 19 Disconnect the power lead, spark lead cable and 8 core cable from the controls box. (See fig. 32-35). Fig. 32 Fig. 33 Fig.34 Fig.35 Undo the interrupter nut and pull out the cable / black grommet from the interrupter block. (See fig.
  • Page 20 Lift the burner clear from the appliance (see fig. 39, 40). Fig. 39 Fig.40 Carefully pull the base back plate out, the TTB bullet connections are threaded through the plate hole (see fig. 41-44). NOTE – The TTB bullet connections are supplied from Chesney’s factory disconnected to avoid damage to the TTB and are to be connected during installation.
  • Page 21 Fig.47 Remove the screws to release the inner casing from the outer casing (see fig. 48) Fig. 48 Carefully slide the inner casing out (see fig. 49) Fig. 49...
  • Page 22 Place the outer casing on its back and remove the screws holding the controls housing then remove the housing (see fig. 50, 51). Fig. 50 Fig. 51 Remove the screws attaching the spigot and drop the spigot out (see fig. 52, 53). Fig.

  • Page 23: Installation

    7. Installation IMPORTANT The outer casing must be sealed against the front face of the builders opening, failure to do so may result in spillage problems. There are 2 debris spacers attached to the back of the appliance and 2 spacers attached to the base of the appliance (see fig.
  • Page 24 Refit and secure the controls housing Fit the debris shield if required (see fig. 62) (see fig. 61) (Conventional Class 1 chimney with no liner) Side Elevation Side Elevation Fig. 61 Fig. 62 Fitting the spigot Conventional Class 1 chimney with no liner If the appliance is fitted into a conventional Class 1 chimney with no liner the spigot is still required.
  • Page 25 Sealing the Flue Liner to the Appliance The flue must be sealed to the appliance to ensure the products of combustion do not enter the room. Use a suitable heat proof sealant to seal the liner to the spigot. Pull the liner through into the appliance opening and connect the spigot to the liner then secure and seal (see fig.
  • Page 26 When sliding the inner casing it is important to ensure the spigot slides into the channels to form a good seal (see fig. 68, 69) Fig. 68 Fig. 69 Secure the inner casing to the outer casing via the hex bolts at each end (see fig. 70, 71) Fig.
  • Page 27 Place the back base plate and TTB wiring so that the wiring can be connected to the TTB (see fig. 74-75). Fig. 74 Fig.75 Undo the 4 screws at the back of the appliance to release the TTB (see fig. 76). Attach the two white right angled female connections to the TTB (see Fig.
  • Page 28 Connect the bullet connections to the black box and interrupter bullet connections (Fig. 79 - 82). Fig.79 Fig.80 Fig.81 Fig.82...
  • Page 29 Fit the Panels Remove both panel brackets (see fig. 83) then fit one side panel (see fig. 84) Fig. 83 Fig. 84 Fit the back panel behind the side panel (see fig. 85). Fig. 85 Fit the other side panel and secure (see fig. 86, 87). Fig.
  • Page 30 Fitting the Burner Assembly NOTE – All gas work must be carried out by a qualified gas installer to all relevant regulations. Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules in force. An isolation valve or valves must be fitted near to the appliance in accordance with national regulations to allow the complete removal for maintenance or repair.
  • Page 31 Reconnect the spark lead cable and 8 core cable. (See fig. 92-94). Fig. 92 Fig. 93 Fig.94 Refit the wiring / black grommet into the interrupter block and tighten the interrupter nut, ensure the lever tip is fitted so when pushed down the lever connects with the rest button (See fig. 95- 98) check all wiring is connected then connect the battery lead, a long beep will be heard (see fig.
  • Page 32 Bleed the gas through then attach the pressure test meter to the test point allowing length for the tube to travel through the appliance and out of the air intake (see fig. 99, 100) Fig. 99 Fig. 100 Ensure the wiring is away from the burner base and making sure no wiring is trapped in- between any metal work.
  • Page 33 Refit the 3 hex screws located at the bottom of the glass fixing (see fig. 105). Care must be taken when using the allen key to prevent damage to paintwork. Fig. 105 Tighten the five glass fixings at the top using the 4mm ball head allen key hexagon key. Care must be taken when using the allen key to prevent damage to paintwork.
  • Page 34 Remove the burner fixing screws and place the Rimex base on the burner base allowing a gap of 10mm around the opening. (Fig. 107, 108) Fig. 107 Fig. 108 Fit the bronze urn over the pilot. (Fig. 109, 110) Fig. 109 Fig.110 Sit the Rimex strip across the front.
  • Page 35 Secure the bronze urn. (Fig. 113, 114) Fig. 113 Fig. 114 Before fitting the burner check the seal is in place. (Fig. 115) Fig. 115 Fit the burner and secure using the securing/ levelling screws. To level the burner screw in the left or right screw further.
  • Page 36 Fitting the Frame The frame must be fitted before checking spillage. Metal Frames are fixed with magnets adhered to the appliance (see fig. 118) Fig. 118 Frame All parts of the appliance become hot while running and should therefore be considered to be a working surface.
  • Page 37 Pairing the Handset The handset has been paired with the appliance at the factory. If the handset is to be exchanged or is not responding with the appliance then the control box RF receiver will require setting to allow communication. IMPORTANT –...

  • Page 38: Gv60 Control Information

    9. Control System Information Features and Options  No external electrical power required.  Used with standard thermocouple and standard ODS pilot  Flame height adjustment with remote control or switch  Compact design with large capacity  Thermoelectric flame failure device ...
  • Page 39 WARNING Fire or explosion hazard. Attempted disassembly or repair of controls can cause property damage, severe injury or death. Do not disassemble the gas valve; it contains no serviceable components. For your safety, read the user instructions before attempting to light the appliance. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this control or other appliances.
  • Page 40 TECHNICAL SPECIFICATIONS Gas combination control according to CSA or CE approval (see label for certification) Fuels:  CSA: Suitable for use with natural, manufactured, mixed and propane (LP) gases and LP gas-air mixtures.  CE: Suitable for use with gases of EN 437 gas family 1,2, and 3. Approvals: ...
  • Page 41 Remote NOTE: These remote handsets, receiver, wall switches, switch panels and touch pads are not interchangeable with previous versions. Approvals:  ANSI Z21.20/CSA 6.20 for U.S. & Canada.  CE: Gas Appliances Directive 90/396/EEC and EN298-2003 Max. Ambient Temperature: Remote Handset and Receiver: 140°F (60°C) Wall Switch/Touch Pad: 176°F (80°C) Switch Panel: 221°F (105°C) 8 Wire Connecting Cable, Thermo Current Cable: 221°F (105°C)
  • Page 42  Mount combination gas valve high enough to avoid exposure to flooding or splashing water.  Make sure the ambient temperature does not exceed the ambient temperature ratings for each component. WARNING GV60 standard version is suitable for indoor use only. CONNECTIONS –...
  • Page 43 Connect pipe to valve inlet and outlet. When threads are tightened, the valve must be held at the designated points (see fig.M3). Do not apply pressure to top casting or plastic cover. Check all connections for leaks Connection Pilot Gas (Tubing Connections) 1.
  • Page 44 Install the interrupter block ¼ turn more than hand tight into the valve. Insert the spade connectors in the slots (possible from both sides). Screw thermocouple hand tight into the interrupter block and tighten ¼ turn to ensure a good electrical connection. Tighten only the thermocouple not the interrupter block. Ignition Cable NOTE: Do not damage the ignition cable while attaching it to the ignition electrode.
  • Page 45 ADJUSTMENT WARNING Do not adjust ODS (vent free) pilot. WARNING It is the appliance manufacturer’s responsibility to determine GV60’s suitability for a specific application. WARNING Do not attempt to remove screws from the top of the gas valve. Do not change any adjustments marked with tamper indicating paint;...
  • Page 46 If the desired outlet pressure or flow cannot be achieved by adjusting the gas valve, check the gas valve inlet pressure using a manometer at the valve inlet pressure tap. If the inlet pressure is in the normal range, replace the gas valve; otherwise take the necessary steps to assure proper gas pressure to the valve.
  • Page 47 OPERATING INSTRUCTIONS - FOR OEM USE ONLY WARNING Fire or explosion hazard. Attempted disassembly or repair of controls can cause property damage, severe injury or death. Do not disassemble the gas valve; it contains no serviceable components. If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life A.
  • Page 48 GENERAL NOTES Batteries – Remote Handset: 3 x 1.5V AAA (quality alkaline recommended) Batteries – Receiver: 4 x 1.5V “AA” (quality alkaline recommended) An AC Mains Adapter may be used instead of batteries (only the Mertik Maxitrol AC Mains Adapter or one approved by Mertik Maxitrol can be used).
  • Page 49 Fig.M10...

  • Page 50: Commissioning The Fire Unit

    10. Commissioning the Fire Unit Check the gas supply and gas appliance for soundness. The appliance must be fully fitted; the glass on the appliance must be sealed. Check that there is no movement of the glass or gaps in the seal. Check that all the products of combustion are entering the flue and that no products of combustion are entering the building Lighting the appliance for the first time.
  • Page 51 Important Note – The Frame must be fitted before testing for spillage. Position the lit match 50mm in from the front and 50mm right of the left bottom corner of the air intake (see fig. 122). Fig. 122 If the appliance and chimney is functioning correctly all smoke should be drawn into the air intake and out of the room.
  • Page 52 Flame stability IMPORTANT NOTE - The appliance should always be observed when lighting. On starting the appliance an acoustic signal confirms the ignition is in process once the acoustic signal stops the main valve opens to ‘High rate’ to allow gas through to the main burner. All of the main burner should light within 6 seconds lighting the whole burner area.

  • Page 53: Briefing And Handover To The Customer

    11. Briefing & Handover to the Customer Instruct the customer on the full operation of the appliance. Warn the customer that the fire unit may give off a temporary odour; this is normal running in of the unit, and will disappear after a short period of use. Inform the user that the appliance glass is only to be removed when servicing, and not to disturb or place items on the fire bed as this may disturb the combustion.

  • Page 54: Servicing And Maintenance

    12. Servicing & Maintenance It is advised that the appliance is serviced annually by a qualified person to Local and National Regulations. Only carry out maintenance work when the appliance is cold. Exchangeable Components List Pilot unit Seagas P4-41 Injector Injector marked 1.8 (1x1.8mm) Control Valve GV60...
  • Page 55 Replacing the Glass Seal The glass seal is a perishable item and at some point may need changing. If the glass seal is frayed and starting to leak emissions then it must be replaced. The seal is available from most Chesney’s suppliers. Observe the old seal placement before removing, taking note of the top edge.
  • Page 56 Replacing the ON/OFF switch (Fig. 133) Carefully remove the burner and burner base to access the wiring for the ON/OFF switch. Disconnect the power supply (Fig.137). Remove the screw on the ON/OFF switch bracket (Fig.134, 135). Slide out the ON/OFF switch out of the holder (Fig.136). Disconnect the switch lead from the controls box and release the spade connector from the interrupter block (Fig.138-140).
  • Page 57 Pilot Removal Work should only be carried out by a competent person and all gas work be carried out by a qualified person in accordance with national and local regulations. The pilot to be exchanged must be a genuine like for like part (see fig. 141 and 142) Fig.
  • Page 58 Disconnect the thermocouple nut from the interrupter block at the rear of the control valve freeing the pilot (see fig. 147). Fig. 147 Only replace with genuine parts refitting in the reverse order. Test for soundness on all gas connection joints. Check Spillage.
  • Page 59 Remove the attachment screws (see fig. 150) Undo the pipework and remove the interrupter block (see fig. 151). Fig. 150 Fig. 151 Disconnect the 8 wire cable (see fig.152) Fig. 152 Only replace with genuine parts refitting in the reverse order. Test soundness of all gas connection joints.
  • Page 60 Removing the Injector Work should only be carried out by a competent person and all gas work must be carried out by a Gas Safe Registered person in accordance with national and local regulations. Ensure the appliance is cold before commencing work. Remove the glass.
  • Page 61 Removing the Panels IMPORTANT NOTE – The burner assembly can only be removed by a qualified engineer. Ensure the appliance is cold before commencing work. Remove the glass (For glass removal see pages 15 & 16). Remove the urn, burner and burner base assembly. Remove the panel bracket and screw (see fig.
  • Page 62 Replacement of the TTB Heat sensor IMPORTANT – The TTB must NOT be by-passed or put out of action. TTB CH L120C fitted to GFL850Urn Remove the urn and burner. Remove the panels. Behind the back panel is an access point to the TTB sensor (see fig. 162). Undo the 4 screws. Remove the TTB connections (see fig.

  • Page 63: Fault Finding

    13. Fault Finding Symptom Check List Unit does not respond. Check Remote is working properly Check Battery power supply. Check wiring is correct. Remote does not work. Check Battery Power. Check aerial connection. Ensure the handset is paired Hardwire switch does Check Switch is wired properly.

  • Page 64: User Instructions

    14. User Instructions General The flue must be fitted in accordance with Local and National Regulations. The flue must not be shared with any other appliance. It is advised that flue specialist inspect the flue system on an annual basis to ensure that the flue system is sound and the combustion products outlet (terminal) is clear of obstruction.
  • Page 65 The appliance is equipped with a sensor to monitor the function of the flue (TTB Switch) If the evacuation of the combustion products is interrupted (caused by lack of flue pull or blockage), the TTB will operate and shut the appliance off. If for any reason the fire does shut off, allow at least 5 minutes to elapse before attempting to relight as described in the “lighting instructions”...
  • Page 66 Lighting the Appliance Check the On/Off switch is on (I) (see fig. 165) Fig. 165 On/Off Switch The GV60 is fully remote controlled. IMPORTANT NOTE - The appliance should always be observed when lighting. If the appliance makes a long beep when starting the appliance then the on/off switch is set on the OFF (O) position, switch the unit to the ON (I) position.
  • Page 67 Briefly pressing the SET button will go through the following functions: MAN -> TEMP -> TEMP -> (P*) TIMER -> MAN Where, depending on the timer setting (P*) is displayed as P1 , P1 , P2 , P2 NOTE – To go back to the MAN position press the up or down arrow.
  • Page 68 If for any reason the fire does shut off, allow at least 5 minutes to elapse before attempting to relight. If the appliance repeatedly shuts off after being re-started a GAS SAFE registered engineer should be contacted to examine the appliance and installation. The appliance will then light on High rate;...
  • Page 69 Thermostat Function Using the thermostat function you can set two temperatures, which can be controlled thermostatically. These temperatures are referred to as day temperature and night temperature. The TEMP and TEMP symbols on the display refer to day and night temperature respectively.
  • Page 70  Press again to set the off time P1 using the Up button and the Down button.  Press again to set the P2 using the Up button and the Down button.  Press again to set the off time P2 using the Up button and the Down button.
  • Page 71 Changing the Batteries The batteries will require changing yearly (based on the average usage) this may differ depending on usage and on the quality of battery, the battery change is best done on the annual service of the appliance. However if the appliance is showing signs of diminishing signal or during the lighting sequence then the batteries may need changing.
  • Page 72 Resetting the Appliance IMPORTANT – Ensure the appliance is cold. If the appliance is functioning incorrectly the reset button on the controls box can be reset by pushing down the lever then releasing as soon as a beep has been heard (do not hold) (see fig.
  • Page 73 Burner Bed For removing the glass please read instructions on pages 15-16 for refitting pages 31-32 for securing the glass. NOTE – The burner bed material used to spread the flame can irritate the skin when handled and is advised to wear suitable safety equipment when cleaning products inside the appliance. It is advised to wear protective gloves and a dust mask conforming to EN 149:2001+A1:2009 FFP3 (available from most DIY shops).

  • Page 74: Installer Checklist

    15. Installer Check List Flue Checklist PASS FAIL Flue Size Flow test Spillage test Gas Checklist PASS FAIL Soundness Standing Pressure Working Pressure PASS FAIL Ventilation Ventilation requirements for appliance 16. Dealer and Installer Information Dealer and Installer Information Dealer Installation Company Contact No.

  • Page 75: Annual Service Record

    17. Annual Service Record Annual service record Annual service record Year 1 Year 2 Gas Safe Registered Engineer Gas Safe Registered Engineer Contact No. Contact No. Gas Safe Register No. Gas Safe Register No. Date of Service Date of Service Annual service record Annual service record Year 3...

This manual is also suitable for:

Gfl850Gfp700 swansnestGfp700 wigwamGfp500Gfl700Gfp700h swansnest ... Show all

Table of Contents