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Chesney's CUBB18 User And Installation Instructions Manual

Alchemy range of gas effect fires universal basket burner 18”
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Summary of Contents for Chesney's CUBB18

  • Page 2 Decorative Fuel Effect Appliances Technical Manual PIN: 0558CP1675 User and Installation Instructions Chesney’s Universal Basket Burner 18” Burner Code: CUBB18 Available in Natural Gas...
  • Page 3 Contents 6HFWLRQ 3DJHV 8QSDFNLQJ  8QLW 3DUWV 7HFKQLFDO 'DWD ,QVWDOODWLRQ 3DUDPHWHUV ,QVWDOODWLRQ  %XUQHU ,QIRUPDWLRQ  &OD\ *UDQXOHV )LEUH FRDO  /RJ SODFHPHQW  &RPPLVVLRQLQJ WKH ILUH XQLW %ULHILQJ DQG KDQGRYHU WR WKH FXVWRPHU 6HUYLFLQJ  )DXOW ILQGLQJ 8VHU ,QVWUXFWLRQV  )LUHJXDUGV /LJKWLQJ WKH DSSOLDQFH...

  • Page 4: Unit Parts

    1. Unpacking 5HPRYH WKH DSSOLDQFH IURP LWV SDFNDJLQJ DQG FKHFN WKDW LW LV FRPSOHWH DQG XQGDPDJHG ,I VDWLVILHG E\ WKH FRQGLWLRQ DQG WKH FRQWHQWV LV DV VSHFLILHG SURFHHG ZLWK WKH LQVWDOODWLRQ 7KH LQVWDOODWLRQ VKRXOG RQO\ EH FDUULHG RXW E\ D FRPSHWHQW SHUVRQ DQG DOO JDV ZRUN PXVW EH FDUULHG RXW E\ D *DV 6DIH 5HJLVWHUHG SHUVRQ LQ DFFRUGDQFH ZLWK QDWLRQDO DQG ORFDO UHJXODWLRQV IRU ERWK JDV DQG HOHFWULFLW\ ,I UHTXLUHG  7KH LQVWDOODWLRQ PXVW FRPSO\ ZLWK ORFDO DQG QDWLRQDO EXLOGLQJ UHJXODWLRQV...

  • Page 5: Technical Data

    2. Technical Data Specifications for CUBB18 IMPORTANT NOTE – The room where the CUBB18 appliance is to be fitted must have a permanent air vent with a minimum effective area of 100cm sq. conforming to Local and National regulations. Oxypilot Assembly Marking...

  • Page 7: Installation Parameters

    3. Installation Parameters 7KH ILUH XQLW PXVW EH LQVWDOOHG DQG XVHG LQ DFFRUGDQFH ZLWK WKHVH LQVWUXFWLRQV 7KLV DSSOLDQFH LV IRU GHFRUDWLYH SXUSRVHV )RU \RXU VDIHW\ LW LV ODZ WKDW DOO JDV DSSOLDQFHV PXVW EH LQVWDOOHG E\ D FRPSHWHQW SHUVRQ LQ DFFRUGDQFH ZLWK WKH FXUUHQW JDV VDIHW\ UHJXODWLRQV DSSOLFDEOH LQ WKH FRXQWU\ RI XVH 7KH LQVWDOODWLRQ PXVW EH FDUULHG RXW LQ DFFRUGDQFH ZLWK WKH UHOHYDQW ORFDO DQG QDWLRQDO VSHFLILFDWLRQV DQG FRPSO\ ZLWK EXLOGLQJ UHJXODWLRQV...
  • Page 8 7KLV DSSOLDQFH PXVW QRW EH ILWWHG LQ DQ\ URRP ZKHUH VWHDP LV SUHVHQW HJ %DWKURRP  7KH DSSOLDQFH LV QRW ILWWHG ZLWK DQ LQWHJUDO JXDUG ,W LV UHFRPPHQGHG WKDW D JXDUG EH XVHG IRU WKH SURWHFWLRQ RI \RXQJ FKLOGUHQ WKH HOGHUO\ RU LQILUP DQG DOVR IRU QRUPDO XVH FRQIRUPLQJ WR %6 VXFK WKDW DFFHVV WR WKH IODPH LV PLQLPLVHG ,W LV DGYLVHG QRW WR VWDQG WRR FORVH WR WKH DSSOLDQFH IRU SURORQJHG...

  • Page 9: Installation

    4. Installation Check flue soundness $ VPRNH SHOOHW FDQ EH XVHG WR WHVW WKH IOXH IRU HIIHFWLYHQHVV RI WKH GUDZ DOVR FKHFNLQJ RWKHU SDUWV RI WKH GZHOOLQJ LQFOXGLQJ ORIW DUHDV IRU OHDNDJH GRZQ GUDXJKW HWF ,I WKH IOXH LV XQVDWLVIDFWRU\ VHHN DGYLFH IURP D IOXH VSHFLDOLVW NOTE –...
  • Page 10 Check Ventilation 7KH DSSURSULDWH VL]H DQG W\SH RI YHQWLODWLRQ LQWR WR WKH URRP ZKHUH WKH DSSOLDQFH LV WR EH ILWWHG VKRXOG DOVR WDNH LQWR DFFRXQW DQ\ RWKHU JDV DSSOLDQFHV LQ WKH URRP DQG PXVW FRPSO\ ZLWK /RFDO DQG 1DWLRQDO 5HJXODWLRQV 7KH YHQWLODWLRQ VKRXOG EH FKHFNHG RQ D UHJXODU EDVLV WR HQVXUH WKHUH LV QR REVWUXFWLRQ Fitting the fire unit...
  • Page 11 The Burner is fitted with a metal data plate supplied with the fire unit and is to remain with the fire unit for annual services. Image of the data plate shown below:- IMPORTANT NOTE – If the model number does not have ‘UV’ after CUBB18 then the appliance must be fitted with an air brick.

  • Page 12: Burner Information

    5. Burner Information Remote / Manual versions...
  • Page 13 Dimensions...
  • Page 14 Control Valve – Mertik GV34 / GV36 127( ± 7KH *9 GRHV QRW KDYH D PRWRU DWWDFKHG EXW FDQ EH XSJUDGHG WR WKH *9...
  • Page 16 Control Valve – Mertik GV60 (Fully remote controlled)
  • Page 17 Features and Options 1R H[WHUQDO HOHFWULFDO SRZHU UHTXLUHG 8VHG ZLWK VWDQGDUG WKHUPRFRXSOH DQG VWDQGDUG 2'6 SLORW )ODPH KHLJKW DGMXVWPHQW ZLWK UHPRWH FRQWURO RU VZLWFK )ODPH KHLJKW NQRE PD\ EH DGMXVWHG PDQXDOO\ LI UHTXLUHG $*$ &*$ DQG &( DSSURYDOV &RPSDFW GHVLJQ ZLWK ODUJH FDSDFLW\ 7KHUPRHOHFWULF IODPH IDLOXUH GHYLFH 6DIHW\ LQWHUORFN 3UHVVXUH UHJXODWRU RU WKURWWOH...
  • Page 18 Operation Lighting Procedure 7XUQ .QRE A ILJXUH  VOLJKWO\ OHIW WRZDUGV WKH LJQLWLRQ SRVLWLRQ XQWLO UHDFKLQJ VWRS SUHVV GRZQ DQG KROG IRU ILYH VHFRQGV RQO\ SLORW JDV IORZV  &RQWLQXH SUHVVLQJ GRZQ NQRE A ZKLOH WXUQLQJ IXUWKHU OHIW WR DFWLYDWH SLH]R FRQWLQXH WR KROG GRZQ IRU  VHFRQGV DIWHU SLORW KDV EHHQ OLW ,I SLORW GRHV QRW OLJKW VWHSV  DQG  FDQ EH UHSHDWHG LPPHGLDWHO\ 8SRQ OLJKWLQJ UHOHDVH NQRE DQG WXUQ IXUWKHU OHIW WR 21...
  • Page 24 )LJXUH  :LULQJ 'LDJUDP...
  • Page 29 )LJXUH  ,QVWUXFWLRQV IRU /DWFKLQJ 6ROHQRLG 9DOYH...
  • Page 31 )LJXUH  :LULQJ 'LDJUDP...
  • Page 32 Remote Control Sets With Flame Height Adjustment For Fireplaces, Gas Space Heaters and Patio Heaters %DWWHU\ SRZHUHG QR H[WHUQDO SRZHU UHTXLUHG &RPSDFW UHFHLYHU GHVLJQ 5HPRWH FRQWURO ZLWK WZR EXWWRQ RSHUDWLRQ SUHYHQWV DFFLGHQWDO OLJKWLQJ SHU *$'&( ...
  • Page 33 SIT Pilot – NG9057 NG Injector – 7 holes drilled at 1.8mm...
  • Page 34 6. Granules Clay granules are used to fill the fire bed. Carefully pour the granules on to the bed of the burner unit ensuring not to compress the granules when levelling them into the bed of the burner tray, also make sure it is spread evenly across the top. Granules...

  • Page 35: Fibre Coal / Log Placement

    7. Fibre coal / log placement 7KH ILUH XQLW LV DSSURYHG IRU XVH ZLWK ILEUH FRDOV RU ORJV 7KH ILUH XQLW KDV D FHUWDLQ DPRXQW RI ILEUH FRDOV  ORJV SODFHG RQ WKH EXUQHU XQLW 'R QRW WR DGG PRUH ILEUH FRDOV  ORJV RQWR WKH ILUH EHG WKDQ VSHFLILHG DV WKLV ZLOO DIIHFW WKH HPLVVLRQV 7KHUH DUH  FRDOV IRU WKH ´...
  • Page 36 7RS OD\HU...

  • Page 37: Log Placement

    Log Placement There are 5 logs for the 18” basket burner. Base Layer...
  • Page 38 (PEHUV 7RS OD\HU...
  • Page 39 /D\HU SODFHPHQW...

  • Page 40: Commissioning The Fire Unit

    8. Commissioning the fire unit Turn on the gas supply &KHFN WKH JDV VXSSO\ DQG JDV XQLW IRU VRXQGQHVV /LJKW WKH DSSOLDQFH DQG FKHFN WKDW DOO DYDLODEOH IXQFWLRQV ZRUN FRUUHFWO\ 6HH µ/LJKWLQJ WKH DSSOLDQFH¶ LQ 8VHU ,QVWUXFWLRQV IRU LQIRUPDWLRQ  Spillage checks $ VSLOODJH FKHFN PXVW EH GRQH EHIRUH WKH LQVWDOOHG DSSOLDQFH LV KDQGHG WR WKH FXVWRPHU 7KH DSSOLDQFH PXVW EH IXOO\ ILWWHG DOO GRRUV DQG ZLQGRZV FORVHG LQ WKH URRP...

  • Page 41: Briefing And Handover To The Customer

    9. Briefing and handover to the customer ,QVWUXFW WKH FXVWRPHU RQ WKH IXOO RSHUDWLRQ RI WKH DSSOLDQFH :DUQ WKH FXVWRPHU WKDW WKH ILUH XQLW PD\ JLYH RII D KDUPOHVV DQG WHPSRUDU\ RGRXU WKLV LV QRUPDO UXQQLQJ LQ RI WKH XQLW DQG ZLOO GLVDSSHDU DIWHU D VKRUW SHULRG RI XVH ,QIRUP WKH XVHU WKDW UXEELVK FDQQRW EH EXUQHG RQ WKH XQLW DQG QRW WR GLVWXUE WKH ILEUH FRDOV DV WKLV PD\ GLVWXUE WKH FRPEXVWLRQ...

  • Page 42: Exchangeable Components List

    10. Servicing It is advised that the appliance is serviced annually by a qualified person to Local and National Regulations. Exchangeable components list Pilot unit (natural gas) SIT-NG9057 Gas Injector (Natural Gas) Stereomatic 1.8mm Multi-holed Control Valve GV34/GV36/GV60 Granules Coals Chesney’s 5 piece Log set ( AF3a Large log set) Annual maintenance.

  • Page 43: Pilot Removal

    Pilot Removal ,I WKH SLORW LV WR EH H[FKDQJHG HQVXUH WKDW WKH SDUW WR EH ILWWHG LV D JHQXLQH OLNH IRU OLNH SDUW ,VRODWH WKH ILUH XQLW 5HPRYH DOO FRDOVORJV 'LVFRQQHFW WKH PDLQ PP JDV VXSSO\ SLSH IURP WKH FRQWURO YDOYH 5HPRYH DSSOLDQFH IL[LQJV 8QGR DQG UHPRYH WKH WKHUPRFRXSOH QXW IURP WKH UHDU RI WKH FRQWURO YDOYH GLVFRQQHFW WKH VSDUN SLH]R OHDG IURP WKH SLORW...
  • Page 44 Control Valve Removal ,I WKH &RQWURO YDOYH LV WR EH H[FKDQJHG HQVXUH WKDW WKH SDUW WR EH ILWWHG LV D JHQXLQH OLNH IRU OLNH SDUW 127( ± 7KH YDOYH PXVW EH SXUFKDVHG IURP D &KHVQH\¶V VXSSOLHU DV WKH YDOYH QHHGV WR EH VHW...
  • Page 45 ,VRODWH WKH ILUH XQLW 5HPRYH DOO FRDOVORJV DQG JUDQXOHV 'LVFRQQHFW WKH PDLQ PP JDV VXSSO\ SLSH IURP WKH FRQWURO YDOYH 5HPRYH DSSOLDQFH IL[LQJV 8QGR DQG UHPRYH WKH WKHUPRFRXSOH QXW IURP WKH UHDU RI WKH FRQWURO YDOYH GLVFRQQHFW WKH VSDUN SLH]R OHDG IURP WKH SLORW 8QGR WKH ,QMHFWRU SLSH 2' PP 5HPRYH WKH SLORW JDV VXSSO\ SLSH 2' PP 5HPRYH ZLULQJ SOXJV...

  • Page 46: Fault Finding

    11. Fault finding Symptom Check List 8QLW GRHV QRW UHVSRQG &KHFN 5HPRWH LV ZRUNLQJ SURSHUO\ *9  *9 2QO\ &KHFN %DWWHU\ SRZHU VXSSO\ *9  *9 2QO\ &KHFN ZLULQJ LV FRUUHFW *9  *9 2QO\ 5HPRWH GRHV QRW ZRUN &KHFN %DWWHU\ 3RZHU *9  *9 2QO\ &KHFN 5HPRWH H\H LV YLVLEOH DQG IDFLQJ LQ WKH FRUUHFW SRVLWLRQ *9 2QO\ +DUGZLUH VZLWFK GRHV &KHFN 6ZLWFK LV ZLUHG SURSHUO\ *9 2QO\ ...

  • Page 47: User Instructions

    12. User Instructions General 7KH IOXH PXVW EH ILWWHG LQ DFFRUGDQFH ZLWK 1DWLRQDO 5HJXODWLRQV GDPSHU SODWHV RU IOXH UHVWULFWRUV PXVW EH UHPRYHG RU IL[HG SHUPDQHQWO\ LQ WKH IXOO\ RSHQ SRVLWLRQ 7KH FKLPQH\ VKRXOG EH VZHSW EHIRUH WKH DSSOLDQFH LV LQVWDOOHG 7KH IOXH PXVW QRW EH VKDUHG ZLWK DQ\ RWKHU DSSOLDQFH $IWHU LQVWDOODWLRQ WKH FKLPQH\ VKRXOG EH UHJXODUO\ VZHSW DQG LQVSHFWHG WR FKHFN WKDW DOO RI WKH FRPEXVWLRQ SURGXFWV DUH HQWHULQJ WKH IOXH DQG WKDW WKHUH...
  • Page 48 (QVXUH FXUWDLQV DQG VRIW IXUQLVKLQJV DUH QRW SRVLWLRQHG DERYH WKH ILUH RSHQLQJ ZLWK DW OHDVW D FOHDUDQFH RI DW OHDVW PP DERYH DQG PP RQ HLWKHU VLGH RI WKH ILUH RSHQLQJ 'R QRW WKURZ UXEELVK XSRQ WKH VXUIDFH DUHD RU RWKHUZLVH GLVWXUE WKH IXHO EHG 'HEULV IURP DQ\ VRXUFH RU VRRW IRUPHG VKRXOG EH UHPRYHG IURP WLPH WR WLPH 7KH SLORW OLJKW DQG IODPH VHQVLQJ GHYLFH ILWWHG WR WKLV ILUH LV DOVR DQ DWPRVSKHUH VHQVLQJ GHYLFH ZKLFK VKXWV RII ERWK WKH PDLQ EXUQHU DQG SLORW LI HYDFXDWLRQ RI...

  • Page 49: Lighting The Appliance

    Lighting the appliance (GV34/GV36) (QVXUH WKH OHIW FRQWURO NQRE LV SRLQWLQJ WR WKH RII SRVLWLRQ DQG WKH ULJKW FRQWURO NQRE LV WXUQHG WR WKH KLJK SRVLWLRQ )LUPO\ SXVK WKH OHIW FRQWURO NQRE LQ DQG WXUQ FRXQWHUFORFNZLVH XQWLO D FOLFN LV KHDUG ZKLOVW KHOG LQ FKHFN WR VHH LI WKH SLORW LV OLW DQG KROG LQ IRU  VHFRQGV ,I WKH SLORW LV QRW OLW UHSHDW WKH RSHUDWLRQ  *HQWO\ UHOHDVH LI WKH NQRE GRHV QRW SRS XS ZKHQ UHOHDVHG 6723 DQG LPPHGLDWHO\ FDOO \RXU VHUYLFH WHFKQLFLDQ RU JDV VXSSOLHU ,I WKH...
  • Page 50 7R SXW WKH JDV FRQWURO LQWR WKH SLORW SRVLWLRQ WXUQ WKH ULJKW FRQWURO NQRE WR WKH SRVLWLRQ VKRZQ EHORZ Turning the gas appliance off (GV34/GV36) 6HW WKH ULJKW FRQWURO NQRE WR WKH KLJK SRVLWLRQ DQG WKH OHIW FRQWURO NQRE WR WKH 2)) SRVLWLRQ $IWHU WXUQLQJ WKH DSSOLDQFH RII WKH JDV OHIW LQ WKH EXUQHU ZLOO FRQWLQXH WR EXUQ PDNLQJ SRSSLQJ DQG FUDFNOLQJ QRLVHV IRU DURXQG  VHFRQGV WKLV LV QRUPDO...
  • Page 51 GV60 Lighting GV60 21  2))  6ZLWFK ,I WKH *9 FRQWURO XQLW PDNHV D ORQJ EHHS WKH RQRII VZLWFK LV VHW RQ WKH 2))  SRVLWLRQ VZLWFK WKH XQLW WR WKH 21  SRVLWLRQ 7KH *9 LV IXOO\ UHPRWH FRQWUROOHG 7KH *9 LV RQO\ DYDLODEOH LQ ,QIUDUHG IRU VDIHW\ UHJXODWLRQV  :KHQ OLJKWLQJ WKH ILUH WKH UHPRWH FRQWURO PXVW KDYH µOLQH RI VLJKW¶...
  • Page 52 7R OLJKW D ILUH ZLWK D *9 ILWWHG LV GLIIHUHQW WR WKH *9*9 7KH ILUH XQLW FDQ EH OLW XVLQJ WKH UHPRWH FRQWURO KDQGVHW 7R OLJKW WKH ILUH XQLW \RX PXVW SUHVV DQG KROG ERWK EXWWRQV VWDU XS DUURZ DQG WKH VPDOO ORZHU EXWWRQ XQWLO D VKRUW DFRXVWLF VLJQDO FRQILUPV WKH VWDUW VHTXHQFH KDV EHJXQ UHOHDVH EXWWRQV &RQWLQXLQJ VLJQDOV FRQILUPV WKH LJQLWLRQ LV LQ SURFHVV 7KH ILUH XQLW ZLOO WKHQ OLJKW RQ +LJK UDWH LI WKH ILUH XQLW LV FROG LW LV DGYLVHG WR OHDYH WKH...
  • Page 53 Lighting the appliance with a match GV34/GV36 Control Valves ,I WKH SLORW GRHV QRW LJQLWH DV GHVFULEHG LQ µ/LJKWLQJ WKH DSSOLDQFH¶ LW PD\ EH OLW ZLWK D PDWFK )LUPO\ SXVK WKH OHIW FRQWURO NQRE LQ DQG URWDWH FRXQWHUFORFNZLVH XQWLO WKH NQRE LV SRLQWLQJ DW WKH SLORW SRVLWLRQ :KLOVW KROGLQJ WKH NQRE LQ DSSO\ D OLJKWHG PDWFK WR WKH SLORW DUHD FLUFOHG EHORZ...
  • Page 54 GV60 Control Valve 6WDUW WKH ILUH ZLWK WKH FRQWURO KDQGVHW ZKHQ WKH DFRXVWLF VLJQDO FRQILUPV WKH VWDUW VHTXHQFH KROG WKH OLJKWHG PDWFK WR WKH SLORW DUHD FLUFOHG EHORZ ULJKW 2QFH WKH SLORW LV OLW OHDYH WKH ILUH XQLW ILQLVK WKH VHTXHQFH ,I WKH ILUH LV H[WLQJXLVKHG RU JRHV RXW LQ XVH DOORZ  PLQXWHV EHIRUH DWWHPSWLQJ WR UHOLJKW IROORZLQJ WKH OLJKWLQJ VHTXHQFH VWDWHG LQ µ/LJKWLQJ WKH DSSOLDQFH¶...

  • Page 55: Receiver Batteries

    Changing the batteries (GV34 / GV60) 7KH EDWWHULHV ZLOO UHTXLUH FKDQJLQJ \HDUO\ EDVHG RQ WKH DYHUDJH XVDJH WKLV PD\ GLIIHU GHSHQGLQJ RQ XVDJH DQG RQ WKH TXDOLW\ RI EDWWHU\ WKH EDWWHU\ FKDQJH LV EHVW GRQH RQ WKH DQQXDO VHUYLFH RI WKH DSSOLDQFH +RZHYHU LI WKH DSSOLDQFH LV VKRZLQJ VLJQV RI GLPLQLVKLQJ VLJQDO RU GXULQJ WKH OLJKWLQJ VHTXHQFH WKHQ WKH EDWWHULHV PD\ QHHG FKDQJLQJ...
  • Page 56 Cleaning &OHDQLQJ VKRXOG RQO\ EH FDUULHG RXW ZKHQ WKH ILUH LV WXUQHG RII DQG FROG ,W LV QHFHVVDU\ WR FOHDQ WKH ILUH LI GHEULV RU VRRW GHSRVLWV KDYH DFFXPXODWHG RQ WKH FRDOVORJV $ VRIW EUXVK LV DGYLVHG WR FOHDQ WKH FRDOVORJV DQG EXUQHU XQLW 127( ±...
  • Page 57 13. Installer Check List FLUE CHECKLIST PASS FAIL )OXH 6L]H )ORZ WHVW 6SLOODJH WHVW GAS CHECKLIST PASS FAIL 6RXQGQHVV 6WDQGLQJ 3UHVVXUH :RUNLQJ 3UHVVXUH VENTILATION PASS FAIL 9HQWLODWLRQ UHTXLUHPHQWV IRU DSSOLDQFH 14. Dealer And Installer Information DEALER AND INSTALLER INFORMATION 'HDOHU ,QVWDOODWLRQ &RPSDQ\ &RQWDFW 1R *DV 6DIH (QJLQHHU...

  • Page 58: Annual Service Record

    15. Annual Service Record Annual service record Annual service record Year 1 Year 2 Gas Safe Engineer Gas Safe Engineer Contact No. Contact No. Gas Safe No. Gas Safe No. Date of Service Date of Service Annual service record Annual service record Year 3 Year 4 Gas Safe Engineer...
  • Page 59 16. Chesney’s Warranty Registration 7R YDOLGDWH DQG VWDUW \RXU ZDUUDQW\ SOHDVH ILOO RXW WKLV IRUP DQG VHQG LW EDFN Chesney’s Warranty Registration 521 Battersea Park Road London SW11 3BN $OWHUQDWLYHO\ ORJ RQ WR KWWSVVHFXUHFKHVQH\VFRXNZDUUDQW\UHJLVWUDWLRQDVS DQG FRPSOHWH WKH RQOLQH IRUP $OO LWHPV DUH UHTXLUHG Your Details 1DPH $GGUHVV...

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