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Keating Of Chicago 2009 User Manual

Custom pasta system electric
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NUMBERS OF THIS CUSTOM PASTA
SYSTEM IN THE SPACES PROVIDED.
IMPORTANT:
Keep a copy of your bill of sale. The date on the bill establishes the warranty period
should service be required. If service is performed, it is in your interest to obtain and keep all receipts.
Keating Custom Pasta Systems
This Owner's Guide provides specific operating and service instructions for your model. Use the
Custom Pasta Systems
CONTENTS:
SECTION II: INSTALLATION
SHIPMENT AND TRANSIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
B. ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
C. WATER & DRAIN CONNECTION . . . . . . . . . . . . . . . . . . . . . . . .4
FILLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
THERMOSTATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
CONTROL PANEL FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
THE AUTO-FILL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
COOKING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
DRAINING & CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
ELECTRONIC (DIGITAL) TIMERS . . . . . . . . . . . . . . . . . . . . . . . . .7-8
WARRANTY REPAIRS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
AUTO-FILL & SAFETY SHUT OFF . . . . . . . . . . . . . . . . . . . . . . . . . . .9
SENSOR TUBE CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Keep this manual for training new personnel.
p a r t # 0 2 476 3
Users Manual
CUSTOM PASTA
SERIES 2009
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.
RECORD THE MODEL AND SERIAL
are not intended for household use.
®
®
only as instructed in this Service Manual.
. . . . . . . . . . .. . . . . . . . . . . . . . 1
SYSTEM ELECTRIC
®
SERIAL NO. ______________________________
®
MODEL NO. _____________________________
KEEP THESE NUMBERS FOR FUTURE REFERENCE.
AUTO-FILL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
COOKER HEATING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
TROUBLESHOOTING CHARTS . . . . . . . . . . . . . . . . . . . . . . . .11-12
SECTION VI: PARTS LIST
ORDERING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
CONTROL PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
14" ELECTRIC PASTA WITHOUT TIMERS . . . . . . . . . . . . . . . . . .15
14" ELECTRIC PASTA WITH DIGITAL TIMERS . . . . . . . . . . . . . .16
BASKET-LIFT & DIGITAL TIMERS . . . . . . . . . . . . . . . . . . . . . . . . . .18
(BLACK DIAL) 138 TIMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
WITHOUT TIMERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
24" ELECTRIC PASTA WITH DIGITAL TIMERS . . . . . . . . . . . . . .21
WARRANTY
KEATING WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
1-800-KEATING
www.keatingofchicago.com
P a s t a E l e c t r i c
0 3 / 1 1

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Summary of Contents for Keating Of Chicago 2009

  • Page 1: Table Of Contents

    Users Manual CUSTOM PASTA SERIES 2009 READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE. RECORD THE MODEL AND SERIAL NUMBERS OF THIS CUSTOM PASTA SYSTEM IN THE SPACES PROVIDED. IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be required.
  • Page 2 SERVICING THIS EQUIPMENT. can cause damage, injury or death. Using any parts other than genuine, Keating of Chicago, Inc. factory manufactured part relieves the manufacturer of all warrant and liability. Keating of Chicago, Inc. manufacturer reserves the right to change ™...

  • Page 3: Section I: Introduction

    I INTRODUCTION Instructions in this manual should be read thoroughly before attempting to operate this Keating Electric Pasta Cooker. All installation and service on Keating Equipment must be performed by qualified, certified, licensed and/or authorized installation or service personnel. Operating information for Keating equipment has been prepared for use by qualified and/or authorized personnel.

  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED. • This service manual should be retained in a safe place for future reference. The installation of your new Pasta System must conform to local codes and with the current National Electrical Codes and regulations as applicable.

  • Page 5: Shipment And Transit

    II INSTALLATION This Custom Pasta WARNING be installed, inspected, calibrated Burns Shock and serviced by qualified and/or certified and/or licensed service personnel – you may void your Keating warranty if installation is not completed per current local, national and Keating specifications. Contact Improper installation can cause damage, your dealer for assistance.

  • Page 6: Positioning, Leveling, & Restraining Devices

    Push the fryer forward as far as it will go holding the fryer on approximately a 15° angle, and then drop the rear of the pasta cooker into its proper position lowering it down gently so you do not deform the table or equipment stand.

  • Page 7: Section Iii: Operation

    In most cases the health department will not allow a direct connection between the cooker drain and the floor receptical. Contact your local health department for specific information in your area. III OPERATION FILLING NOTE: Before filling the Pasta System make certain the vessel is sanitized, dry and the drain valve is completely closed.

  • Page 8: Cooking

    thermostat calls for additional heat at start up or occasionally when water is added. Follow cooking procedures below for your model. NOTE: Use of sodium chloride during the cooking process will have a detrimental effect on the cooker tank and will void the warranty. OPERATION OF THIS PASTA SYSTEM SHOULD BE LIMITED TO PERSONNEL WHO HAVE BEEN THOROUGHLY...

  • Page 9: Electronic (Digital) Timers

    4. Fill Pasta System vessel with water. See page 6 – Filling. UNDER NO CIRCUMSTANCES SHOULD THE PASTA SYSTEM LEFT UNATTENDED BOIL-OUT. TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES.

  • Page 10: Section Iv: Maintenance

    When the countdown has reached "00:00" the relay output contacts will open, the display will flash, and the audible alarm will sound. To cancel the audible alarm, press any button. C. PAUSE FEATURE To pause a cycle in progress, press any button. The relay output contacts will open, the display will flash, and the countdown will pause.

  • Page 11: Auto-Fill & Safety Shut Off

    every calibration. Position near primary thermostat (center) bulb is recommended. 4. Pre-2000 model: If calibration of thermostat is found to be less than 15°F(9.44°C) off, simply loosen three dial plate retaining screws, rotate dial plate to match thermometer reading and tighten screws. 2000-model: If calibration is found to be less than 15°F (9.44°C) off, remove thermostat knob.

  • Page 12: Section V: Service Diagnosis

    V SERVICE DIAGNOSIS THE COOKER MUST BE DISCONNECTED FROM ITS POWER SOURCE OR SHUT DOWN AT THE BREAKER PRIOR TO SERVICE. AUTO-FILL SYSTEM The auto-fill system allows the automatic addition of water to the pasta cooker during cooking or idle function.

  • Page 13: Troubleshooting Charts

    TROUBLESHOOTING CHART The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service company. COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Water always filling 1.
  • Page 14 COMMON PROBLEMS SOLUTIONS (FOLLOW IN SEQUENCE) Unit is out of power 1. Check electrical connection. 2. Check fuses. 3. Check Hi-Limit control. PROBLEM Pasta Cooker has poor recovery or runs cold. Contactor chatters. Basket-Lift mechanism does not operate. Basket-Lift motor runs, but basket doesn’t move.

  • Page 15: Parts List

    VI PARTS LIST ORDERING PARTS Parts may be ordered by part number by calling Keating at 1-800-KEATING or your local servce company. You may also order online at Keating’s part store, www.keatingofchicago.com. Refer to the limited warranty in this manual for complate service and ordering information. The model/serial plate is located on the inside of the front door.
  • Page 16 PARTS LIST FOR CUSTOM PASTA SYSTEM ITEM DESCRIPTION HEATING ELEMENT 220V 6500W HEATING ELEMENT 220V 6000W HEATING ELEMENT 220V 6000W (SEE DETAIL - QUANTITIES ARE PER ELEMENT B. WASHER FLAT #10 C. WASHER LOCKTOOTH #10 D. NUT 10-32 HEX E. NUT 5/8 JAM HEX F.

  • Page 17: Section Vii: Wiring Diagrams

    VII WIRING DIAGRAMS 14" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS)

  • Page 18: 14" Electric Pasta With Digital Timers

    14" ELECTRIC PASTA WITH DIGITAL TIMERS WIRING DIAGRAM...

  • Page 19: 14" Electric Pasta With 138 (Black Dial) Timers

    14" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM (PRE-2000 SERIES) BLACK DIAL TIMER (NOT DIGITAL)

  • Page 20: Basket-Lift & Digital Timers

    14” ELECTRIC PASTA WITH BASKET-LIFT AND DIGITAL TIMERS WIRING DIAGRAM...

  • Page 21: 18" & 20" Electric Pasta With

    18" & 20" ELECTRIC PASTA WITH 138 TIMERS WIRING DIAGRAM (PRE-2000 SERIES) BLACK DIAL TIMER (NOT DIGITAL)

  • Page 22: 18" Electric Pasta, 2-Thermostats Without Timers

    18" ELECTRIC PASTA 2-THERMOSTAT WIRING DIAGRAM (WITHOUT TIMERS)

  • Page 23: 24" Electric Pasta With Digital Timers

    24” ELECTRIC PASTA WITH DIGITAL TIMERS WIRING DIAGRAM...

  • Page 25: Service Information

    ____________________________________ REMARKS: I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS. SIGNED: ________________________________________________________________________ DATE: SERVICE INFORMATION KEATING OF CHICAGO, INC. 8901 W. 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com...

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2009 series

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