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Summary of Contents for Keating Of Chicago Gas Custom Pasta System
- Page 1 CUSTOM PASTA ™ SYSTEM SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATING www.keatingofchicago.com Gas Pasta 0107 9/07...
- Page 2 EQUIPMENT. Using any parts other than genuine, Keating of Chicago, Inc. factory manufactured part relieves the manufacturer of all warrant and liability. Keating of Chicago, Inc. (manufacturer reserves the right to change specifications at...
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Page 3: Table Of Contents
TABLE OF CONTENTS SECTION I INTRODUCTION General ........1 Standard Features . -
Page 4: General
I INTRODUCTION GENERAL Keating Pasta Gas Systems are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated in Keating Pasta Gas Systems. STANDARD FEATURES Highly polished stainless steel vessel Highly polished stainless steel front Highly polished stainless steel heat transfer tubes Highly polished stainless steel thermostat bulb Highly polished stainless steel Hi-Limit sensor... - Page 5 You must maintain this appliance free and clear from combustibles. You must maintain the following minimum clearances from combustible and noncombustible construction: CLEARANCES Combustible Non-Combustible Construction Back 6" Right Side 6" Left Side 6" Adequate clearance for servicing and proper operation must be maintained.
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Page 6: Section Ii Installation
WARNING IF NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS, THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. -
Page 7: Restraining Devices
Figure 2-1 Caster RESTRAINING DEVICES On Pasta System installations with casters, casters and jam nuts must be completely tightened. Adequate means must also be provided to limit the movement of the appliance without depending on the connector, the quick-disconnect device or its associated piping to limit the appliance movement. -
Page 8: Electrical Connection
" IPS manual gas valve is shipped with each single Pasta System for field installation. Batteries have a factory installed manual gas valve for each Pasta System. The required gas pressure for proper operation of each Pasta System is 4" water column (WC) for natural gas and 10”... -
Page 9: Calibration
Constructional changes to the area where the Pasta System is installed shall not affect the air supply to the Pasta System. The installation, start-up and changes required when changing from one gas type to another can be performed only by a certified professional. The Pasta System is intended only for commercial use and is to be operated only by professionals. -
Page 10: Indicating Lights
2. Turn “On” main power On/Off switch (located between the amber and green indicating lights). 3. Light the constant pilot (located next to left burner as you face it). If your Pasta System has an optional spark ignitor, omit this step. 4. -
Page 11: Cleaning
1. Turn off Pasta System and open the door. Figure 3-3 Drain, drain valve and overflow tubing 2. Slowly turn handle. The drain valve will be completely open after turn. CLEANING When cleaning and boiling out your Pasta System, use white vinegar and Keating Klenzer to keep your Pasta System in top condition. -
Page 12: Section Iv Maintenance
How to program the “Keating” Electronic Timer The Keating Electronic Timer is programmable to four different timer ranges with two different alarm modes for each time range. The timers are shipped from the factory preset to program 5: Minutes : seconds (00:01 to 59:59) with continuous alarm To program another time range or alarm mode perform the following steps:... -
Page 13: Preventive Maintenance
(at 1-800-KEATING) before calling a local service company PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your Pasta System working efficiently. Proper care and servicing will lead to years of quality performance. NOTE: The most important part of any maintenance program is daily cleaning. -
Page 14: General
auto-fill system. The water level is controlled by two circuit boards and two sensors. The sensors are located in the tube on the right side of the overflow deck. The upper sensor controls the water level and the lower sensor controls the low water safety shut-off system. Once the water On/Off switch is turned on, the blue light will come on and start to fill until the water level reaches the upper sensor. -
Page 15: Trouble Shooting Chart
PROBLEM Constant pilot won’t a.Gas isn't turned on. light. b.Clogged constant pilot tubing. c. Constant pilot valve isn't turned on. Runner pilot tube a.Gas isn't turned on. won't light. b.No electricity to Custom Pasta System. c. Clogged runner pilot orifice(s). d.Pilot gas cock is on “OFF”... -
Page 16: Water Auto-Fill System
PROBLEM Flames come out a.Burners misaligned. front. b.Exhaust problems. c. Radiants have slipped forward. d.Flue blockage. Custom Pasta a.Baskets overfilled. System has poor b.Water won’t stop filling or overfills. recovery. c. Scale on heat transfer tubes. d.Radiant problem – collapsed or out of position. -
Page 17: Gas Pasta System Assembly I
PROBLEM Water always filling. a.Clean sensors thoroughly with brush and vinegar. b.Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. c. If filling persists, ground out the top sensor (if filling stops, replace sensor – d.If filling persists after grounding out the sensor, replace the B Board (Part Water never fills. - Page 18 REPLACEMENT OF A AND B BOARDS 1. Locate the wiring diagram. it will help later with connecting wires to the board. 2. Disconnect wires from the board. 3. Unscrew mounting screws. There are three of them per board. 4. Replace the board. 5.
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Page 19: Section V Service Diagnosis
V SERVICE DIAGNOSIS The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes. The radiant’s fins, located towards the rear of each transfer tube, will glow bright red, helping to ensure optimum heat distribution into the Pasta System vessel. - Page 20 MANUAL FILL CUSTOM PASTA PANEL WITH DIGITAL TIMERS ITEM DESCRIPTION TOGGLE SWITCH - PILOT ON INDICATING LIGHT, AMBER - PILOT ON TOGGLE SWITCH – MAIN ON-OFF INDICATING LIGHT, GREEN - SECONDARY BURNER ON UNUSED DIGITAL TIMER(S) THERMOSTAT DIAL PLATE THERMOSTAT KNOB FLAME SWITCH (NOT SHOWN) LOW WATER SAFETY CONTROL “A”...
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Page 21: Gas Pasta System Assembly I
GAS PASTA SYSTEM ASSEMBLY I ITEM DESCRIPTION GAS VALVE, 120V NATURAL GAS RUNNER PILOT TUBE CONSTANT PILOT ASSEMBLY CONSTANT PILOT VALVE RUNNER PILOT GAS COCK STRAIGHT (W/005743) 90° RUNNER PILOT AIR SHUTTER RUNNER PILOT ORIFICE RUNNER PILOT TEE (not shown) RUNNER PILOT ORIFICE HOLDER RUNNER PILOT 90°... -
Page 22: Gas Pasta System Assembly Ii
GAS PASTA SYSTEM ASSEMBLY II ITEM DESCRIPTION RADIANT, 2 - FINS BURNER BURNER SECONDARY BURNER SECONDARY GAS SOLENOID PASTA VESSEL WATER LEVEL SENSORS DRAIN VALVE, FRONT, 1" DRAIN VALVE, REAR, 1" DRAIN VALVE, FRONT, 1-1/4" HI-LIMIT CONTROL W/RESET THERMOSTAT SECONDARY THERMOSTAT BASKET HANGER MOUNTING BLOCK BASKET HANGER RODS (Old Style) BASKET HANGER (New Style) - Page 23 PASTA SYSTEM WIRING DIAGRAM...
- Page 24 GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM...
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Page 26: Service Information
DATE OF PURCHASE: ____________________________________________________ INVOICE NUMBER: __________________ ______________________________ SERIAL NUMBER: ____________________________________ REMARKS: PLUS I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS. SIGNED: ________________________________________________________________________ DATE: KEATING OF CHICAGO, INC. www.keatingofchicago.com FRYER TOP-SIDE COOKER “Serving Those Who Serve The Very Best”® FILTER SYSTEM GRIDDLE HOT PLATE...
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