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Keating Of Chicago Custom Pasta Gas System 0107 Service Manual

Keating of chicago inc. custom pasta gas system service manual
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CUSTOM
PASTA
™
SYSTEM
GAS
SERVICE
MANUAL
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
1-800-KEATING
www.keatingofchicago.com
TO LITE
MAIN POWER
PILOT
HOLD
ON
OFF
30 SEC.
OFF
ON
MUST BE ON FOR PILOT
1-800-KEATING
1-800-KEATING
T1
T2
T3
SET
T1
T2
T3
SET
Gas Pasta 0107
9/07

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Summary of Contents for Keating Of Chicago Custom Pasta Gas System 0107

  • Page 1 CUSTOM PASTA ™ SYSTEM SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL www.keatingofchicago.com TO LITE MAIN POWER PILOT HOLD 30 SEC. MUST BE ON FOR PILOT 1-800-KEATING 1-800-KEATING 1-800-KEATING Gas Pasta 0107 9/07...
  • Page 2 EQUIPMENT. Using any parts other than genuine, Keating of Chicago, Inc. factory manufactured part relieves the manufacturer of all warrant and liability. Keating of Chicago, Inc. (manufacturer reserves the right to change specifications at...

  • Page 3: Table Of Contents

    SECTION I INTRODUCTION General ........1 Standard Features ......1 Model Variations .

  • Page 4: General

    GENERAL Keating Pasta Gas Systems are designed to give maximum production efficiency, delivering high quality food products. The following design features are incorporated in Keating Pasta Gas Systems. STANDARD FEATURES Highly polished stainless steel vessel Highly polished stainless steel front Highly polished stainless steel heat transfer tubes Highly polished stainless steel thermostat bulb Highly polished stainless steel Hi-Limit sensor...
  • Page 5 from combustibles. You must maintain the following minimum clearances from combustible and noncombustible construction: CLEARANCES Combustible Non-Combustible Construction Back 6" Right Side 6" Left Side 6" Adequate clearance for servicing and proper operation must be maintained. Your Pasta System is designed to be serviced from the front. Keating commercial Pasta Systems are intended for other than household use.

  • Page 6: Section Ii Installation

    WARNING IF NOT INSTALLED, OPERATED AND MAINTAINED IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTIONS, THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.

  • Page 7: Restraining Devices

    Figure 2-1 RESTRAINING DEVICES On Pasta System installations with casters, casters and jam nuts must be completely tightened. Adequate means must also be provided to limit the movement of the appliance without depending on the connector, the quick-disconnect device or its associated piping to limit the appliance movement.

  • Page 8: Electrical Connection

    " IPS manual gas valve is shipped with each single Pasta System for field installation. Batteries have a factory installed manual gas valve for each Pasta System. The required gas pressure for proper operation of each Pasta System is 4" water column (WC) for natural gas and 10”...

  • Page 9: Calibration

    Constructional changes to the area where the Pasta System is installed shall not affect the air supply to the Pasta System. The installation, start-up and changes required when changing from one gas type to another can be performed only by a certified professional. The Pasta System is intended only for commercial use and is to be operated only by professionals.

  • Page 10: Indicating Lights

    between the amber and green indicating lights). 3. Light the constant pilot (located next to left burner as you face it). If your Pasta System has an optional spark ignitor, omit this step. 4. Activate pilot light momentary switch (let top corner) and hold about 30 seconds, releasing it after pilot indicting light is illuminated.

  • Page 11: Cleaning

    1. Turn off Pasta System and open the door. Figure 3-3 Drain, drain valve and overflow tubing 2. Slowly turn handle. The drain valve will be completely open after turn. CLEANING When cleaning and boiling out your Pasta System, use white vinegar and Keating Klenzer to keep your Pasta System in top condition.

  • Page 12: Electronic Timers

    How to program the “Keating” Electronic Timer The Keating Electronic Timer is programmable to four different timer ranges with two different alarm modes for each time range. The timers are shipped from the factory preset to program 5: Minutes : seconds (00:01 to 59:59) with continuous alarm To program another time range or alarm mode perform the following steps:...

  • Page 13: Preventive Maintenance

    PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your Pasta System working efficiently. Proper care and servicing will lead to years of quality performance. NOTE: The most important part of any maintenance program is daily cleaning.

  • Page 14: Section V Service Diagnosis

    upper sensor controls the water level and the lower sensor controls the low water safety shut-off system. Once the water On/Off switch is turned on, the blue light will come on and start to fill until the water level reaches the upper sensor.

  • Page 15: Trouble Shooting Chart

    PROBLEM Constant pilot won’t a.Gas isn't turned on. light. b.Clogged constant pilot tubing. c. Constant pilot valve isn't turned on. Runner pilot tube a.Gas isn't turned on. won't light. b.No electricity to Custom Pasta System. c. Clogged runner pilot orifice(s). d.Pilot gas cock is on “OFF”...
  • Page 16 PROBLEM Flames come out a.Burners misaligned. front. b.Exhaust problems. c. Radiants have slipped forward. d.Flue blockage. Custom Pasta a.Baskets overfilled. System has poor b.Water won’t stop filling or overfills. recovery. c. Scale on heat transfer tubes. d.Radiant problem – collapsed or out of position.

  • Page 17: Gas Pasta System Assembly I

    PROBLEM Water always filling. Water never fills. Runner bar will not light. Timers counting down in the wrong mode (Not minutes and seconds). Water leaking in the rear of the Custom Pasta System. Burners won't come on (gas runner bar may be lit). Unit is out of power.

  • Page 18: Gas Pasta System Assembly Ii

    REPLACEMENT OF A AND B BOARDS 1. Locate the wiring diagram. it will help later with connecting wires to the board. 2. Disconnect wires from the board. 3. Unscrew mounting screws. There are three of them per board. 4. Replace the board. 5.

  • Page 19: Parts Lists

    VII PARTS LISTS ORDERING PARTS Parts may be ordered by part number by calling Keating at 1-800-KEATING or your service company. You may also order online at the Keating Parts Store, www.keatingofchicago.com. Refer to the Keating Custom Pasta The model/serial plate is located inside of the door. The model and serial numbers are necessary when ordering. CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS ™...

  • Page 20: Item Description

    MANUAL FILL CUSTOM PASTA PANEL WITH DIGITAL TIMERS ITEM DESCRIPTION TOGGLE SWITCH - PILOT ON INDICATING LIGHT, AMBER - PILOT ON TOGGLE SWITCH – MAIN ON-OFF INDICATING LIGHT, GREEN - SECONDARY BURNER ON UNUSED DIGITAL TIMER(S) THERMOSTAT DIAL PLATE THERMOSTAT KNOB FLAME SWITCH (NOT SHOWN) LOW WATER SAFETY CONTROL “A”...

  • Page 21: Gas Pasta System Assembly I

    GAS PASTA SYSTEM ASSEMBLY I ITEM DESCRIPTION GAS VALVE, 120V NATURAL GAS RUNNER PILOT TUBE CONSTANT PILOT ASSEMBLY CONSTANT PILOT VALVE RUNNER PILOT GAS COCK STRAIGHT (W/005743) 90° RUNNER PILOT AIR SHUTTER RUNNER PILOT ORIFICE RUNNER PILOT TEE (not shown) RUNNER PILOT ORIFICE HOLDER RUNNER PILOT 90°...
  • Page 22 GAS PASTA SYSTEM ASSEMBLY II ITEM DESCRIPTION RADIANT, 2 - FINS BURNER BURNER SECONDARY BURNER SECONDARY GAS SOLENOID PASTA VESSEL WATER LEVEL SENSORS DRAIN VALVE, FRONT, 1" DRAIN VALVE, REAR, 1" DRAIN VALVE, FRONT, 1-1/4" HI-LIMIT CONTROL W/RESET THERMOSTAT SECONDARY THERMOSTAT BASKET HANGER MOUNTING BLOCK BASKET HANGER RODS (Old Style) BASKET HANGER (New Style)
  • Page 23 PASTA SYSTEM WIRING DIAGRAM...
  • Page 24 GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM...

  • Page 26: Service Information

    ______________________________ SERIAL NUMBER: ____________________________________ REMARKS: PLUS I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS. SIGNED: ________________________________________________________________________ DATE: SERVICE INFORMATION KEATING OF CHICAGO, INC. www.keatingofchicago.com FRYER TOP-SIDE COOKER “Serving Those Who Serve The Very Best”® FILTER SYSTEM GRIDDLE HOT PLATE PASTA...

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