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Sanyo VPC-E6 Service Manual

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SERVICE MANUAL

Digital Camera

Contents
1. OUTLINE OF CIRCUIT DESCRIPTION .................... 2
2. DISASSEMBLY ........................................................ 10
3. ELECTRICAL ADJUSTMENT .................................. 15
REGISTRATION ...................................................... 19
5. TROUBLESHOOTING GUIDE ................................. 20
6. PARTS LIST ............................................................. 21
ACCESSORIES ....................................................... 21
PACKING MATERIALS ............................................ 21
CABINET & CHASSIS PARTS 1 ............................. 22
CABINET & CHASSIS PARTS 2 ............................. 24
ELECTRICAL PARTS .............................................. 26
The components designated by a symbol ( ! ) in this schematic diagram designates components whose value are of
special significance to product safety. Should any component designated by a symbol need to be replaced, use only the part
designated in the Parts List. Do not deviate from the resistance, wattage, and voltage ratings shown.
CAUTION : Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Discard used batteries according to the manufacturer's instructions.
NOTE : 1. Parts order must contain model number, part number, and description.
2. Substitute parts may be supplied as the service parts.
3. N. S. P. : Not available as service parts.
Design and specification are subject to change without notice.
SX811/U, EX, EX2, GX, GX2, U3
PRODUCT SAFETY NOTICE
FILE NO.
VPC-E6
(Product Code : 168 026 01)
(Canada)
(Korea)
(Taiwan)
VPC-E6EX
(Product Code : 168 026 02)
VPC-E6EXW
(Product Code : 168 026 04)
(Europe)
(South America)
(China)
(Australia)
(General)
VPC-E6GX
(Product Code : 168 026 07)
VPC-E6GXW
(Product Code : 168 026 08)
(Southeast Asia)
(Middle East)
(Hong Kong)
VPC-E6U
(Product Code : 168 026 09)
(U.S.A.)
REFERENCE No. SM5310629

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  Summary of Contents for Sanyo VPC-E6

  • Page 1: Table Of Contents

    FILE NO. SERVICE MANUAL Digital Camera VPC-E6 (Product Code : 168 026 01) (Canada) (Korea) (Taiwan) VPC-E6EX (Product Code : 168 026 02) VPC-E6EXW (Product Code : 168 026 04) (Europe) (South America) (China) (Australia) (General) Contents 1. OUTLINE OF CIRCUIT DESCRIPTION ....2 VPC-E6GX 2.
  • Page 2: Outline Of Circuit Description

    1. OUTLINE OF CIRCUIT DESCRIPTION Pin 1 1-1. CCD CIRCUIT DESCRIPTION 1. IC Configuration The CCD peripheral circuit block basically consists of the fol- lowing ICs. IC903 (MN39830PLJ-A) CCD imager IC901 (AN20112A) V driver IC905 (AD9996BBCZ) CDS, AGC, A/D converter, H driver, vertical TG Pin 13 2.
  • Page 3 3. Part of IC905 (generation of vertical transfer clock, 4. IC905 (H Driver, CDS, AGC and A/D converter) H Driver) and IC901 (V Driver) IC905 contains the functions of H driver, CDS, AGC and A/D An H driver (part of IC905) and V driver (IC901) are neces- converter.
  • Page 4 1-2. CP1 CIRCUIT DESCRIPTION 1. Circuit Description When the TG/SG drives the CCD, picture data passes through 1-1. Digital clamp the A/D and CDS, and is then input to the ASIC as 12-bit The optical black section of the CCD extracts averaged val- data.
  • Page 5 1-3. PWA POWER CIRCUIT DESCRIPTION 1. Outline 3. Analog System Power Output This is the main power circuit, and is comprised of the follow- +12 V (A), +3.45 V (A) and -6.0 V (A) are output. Feedback for ing blocks. the +12 V (A) is provided to the switching controller (Pin (4) of Switching controller (IC501) IC501) so that PWM control can be carried out.
  • Page 6 1-4. ST1 STROBE CIRCUIT DESCRIPTION 2. Light Emission Circuit 1. Charging Circuit When FLCLT signals are input from the ASIC expansion port, When UNREG power is supplied to the charge circuit and the the stroboscope emits light. CHG signal from microprocessor becomes High (3.3 V), the charging circuit starts operating and the main electorolytic 2-1.
  • Page 7 1-5. SYA CIRCUIT DESCRIPTION 1. Configuration and Functions For the overall configuration of the SYA block, refer to the block diagram. The SYA block centers around a 8-bit microprocessor (IC301), and controls camera system condition (mode). The 8-bit microprocessor handles the following functions. 1.
  • Page 8 NOT USED LCD backlight ON/OFF signal LCD BL TH TEMP Internal temperature detection Camera charging completed detection TIME OUT NOT USED BAT_TEMP Battery temperature detection BAT_OFF Battery OFF detection signal input SREQ Serial communication request signal Key matrix input (interruption) SCAN IN 4 BR PI E Barrier motor PI input (interruption)
  • Page 9 3. Key Operaiton For details of the key operation, refer to the instruction manual. SCAN SCAN ↑ UP → RIGHT ← LEFT ↓ DOWN TELE WIDE PLAY MENU PW_TEST TEST PW-ON Table 5-2. Key Operation 4. Power Supply Control The 8-bit microprocessor controls the power supply for the overall system. The following is a description of how the power supply is turned on and off.
  • Page 10: Disassembly

    2. DISASSEMBLY 2-1. REMOVAL OF CABINET FRONT AND CP1 BOARD 1. Three screws 1.7 x 5 10. Remove the solder. (microphone) 2. Three screws 1.7 x 4 11. Remove the solder. 3. Cabinet front 12. Three FPCs 4. Holder cover baria 13.
  • Page 11 2-2. REMOVAL OF LENS ASSEMBLY 1. Dec right 2. Microphone 3. Two screws 1.7 x 3.5 4. Flexible PWB CP1 & TB1 5. Shaft strap 6. Cover battery 7. Dec bottom 8. Dec left 9. Two screws 1.7 x 2.5 10.
  • Page 12 2-3. REMOVAL OF LCD, TB1 BOARD AND CABINET BACK 1. Three screws 1.7 x 3.5 2. Spacer VF2 3. FPC 4. Remove the solder. 5. LCD 6. Button set 7. TB1 board 8. Dec card access 9. Button menu 10. Dec button set 11.
  • Page 13 2-4. REMOVAL OF TB2 BOARD AND ST1 BOARD 1. Screw 1.7 x 3.5 11. Holder button shutter 2. TB2 board 12. Dec top LED 3. Screw 1.7 x 3 13. Remove the solder. 4. Dec top 14. Screw 1.7 x 2.5 5.
  • Page 14 2-5. BOARD LOCATION TB1 board ST1 board TB2 board CP1 board – 14 –...
  • Page 15: Electrical Adjustment

    3. ELECTRICAL ADJUSTMENT 3-4. Setup 3-1. Table for Servicing Tools 1. System requirements Part code Windows 98 or Me or 2000 or XP Ref. No. Name Number IBM R -compatible PC with pentium processor Pattern box (color viewer) VJ8-0190 CD-ROM drive VJ8-0263 Calibration software 3.5-inch high-density diskette drive...
  • Page 16 3-6. The adjustment item which in necessary in part exchange CCD Black IC501 CCD White Point And White USB storage Factory Lens Oscillation Point Defect Point Defect Language Reset information Cord Frequency Detect Detect Setting Adjustment Setting Adjustment registration Setting Adjustment In Adjustment Adjustment...
  • Page 17 DscCalDi Dsc Calibration AWB Result: Focus Result Copy AGC=176,345,513,682,852 STD_AFPOS=1038 4F_AGC=0,0,0 FOCUS=0,-11,9,14 WB=278,512,648 CHECK=127,128,142 MS=1728,2102 Adjustment value determination is effectuated using the "STD AFPOS" and "FOCUS" values. If FOCUS=focus1, focus2, focus3, focus4 and the adjustment values fulfill the conditions below, they are determined as within specifications.
  • Page 18 Preparation: 3-12. Firmware uploading procedure POWER switch: ON 1. Uploading the firmware should be carried out if the version Setting of pattern box: number (COMPL PWB XX-X) on the replacement circuit Color temperature: 3100 ± 20 (K) board is lower than the version of the distributed firmware. Luminance: 900 ±...
  • Page 19: Usb Storage Information Registration

    15.) 2. Double-click on the DscCalDi.exe. 3. Click on the Get button in the USB storage window and check the USB storage data. VID: SANYO PID: E6 Serial: Rev. : 1.00 4.
  • Page 20: Troubleshooting Guide

    5. TROUBLESHOOTING GUIDE POWER LOSS INOPERTIVE TAKING INOPERATIVE PUSH SHUTTER SET THE MAIN BUTTON SWITCH ON IC301-17, 20 IC301-51 CHECK S3302 (SCAN IN 0, 1) CHECK S3301 (SCAN IN4) PULSE INPUT PULSE INPUT IC301-40 IC302-7 4.7 V CHECK IC301 CHECK IC531, Q5301 (P ON) (BOOST 4.7 V) HIGH...
  • Page 21: Parts List

    LOCATION PARTS NO. DESCRIPTION 7001 636 093 0087 CARTON INNER-SX811/EX, 636 076 5344 STRAP-SX713/J VPC-E6EX,VPC-E6EXW,VPC-E6GX,VPC-E6GXW 645 079 1352 CABLE,DSC A/V,EXCEPT VPC-E6,VPC-E6U 7001 636 090 6433 CARTON INNER-SX811/U,VPC-E6 ONLY 645 081 6185 CABLE,DSC A/V-PRINTED,VPC-E6,VPC-E6U 7001 636 093 2876 CARTON INNER-SX811/U3,VPC-E6U ONLY...
  • Page 22: Cabinet & Chassis Parts 1

    COVER LENS-SX811/J VPC-E6EXW,VPC-E6GXW 645 079 2410 ASSY,MOTOR BARRIER-SX811/ 636 092 0545 CABINET FRONT-SX811/J, 645 079 2397 LCD(L4S00222P00) VPC-E6,VPC-E6EX,VPC-E6GX 636 090 3784 SPACER BACK LIGHT2-SX811/ 636 092 4550 CABINET FRONT-SX811/U, VPC-E6U ONLY 636 092 3911 SPACER BACK LIGHT-SX811/J 636 090 2497...
  • Page 23 Cabinet 1 Ver.1 SX811/J 2005.08...
  • Page 24: Cabinet & Chassis Parts 2

    CABINET AND CHASSIS PARTS 2 LOCATION PARTS NO. DESCRIPTION 636 090 7898 COMPL,CA1 SV-SX811 636 089 9124 COMPL PWB,TB-2 636 089 6901 SPRING LOCK LEVER-SX811/J 636 075 7998 LEVER LOCK BATTERY-SX713J 636 089 6925 SPRING COVER BATT SX811/J 636 089 6932 SPRING BATT EJECT-SX811/J 636 089 6871 STAND-SX811/J...
  • Page 25 Cabinet 2 Ver.1 SX811/J 2005.08...
  • Page 26: Electrical Parts

    ELECTRICAL PARTS Note: 1. Materials of Capacitors and Resistors are abbreviated as follows ; Resistors Capacitors MT-FILM Metallized Film Resistor MT-POLYEST Metallized Polyester Capacitor MT-GLAZE Metallized Glaze Resistor MT-COMPO Metallized Composite Capacitor OXIDE-MT Oxide Metallized Film Resistor TA-SOLID Tantalum Solid Capacitor AL-SOLID Aluminum Solid Capacitor NP-ELECT...
  • Page 27 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION (CAPACITORS) C3003 403 322 1005 CERAMIC 0.1U Z 16V CB181 403 392 5507 CERAMIC 1U K 6.3V C3004 403 322 1005 CERAMIC 0.1U Z 16V CB901 403 392 5507 CERAMIC 1U K 6.3V C3005 403 338 0306 CERAMIC...
  • Page 28 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION C9518 403 338 0306 CERAMIC 0.1U K 10V R3015 401 224 9006 MT-GLAZE 10K JA 1/16W C9519 403 338 0306 CERAMIC 0.1U K 10V R5001 401 225 0606 MT-GLAZE 5.6K JA 1/16W (R-NETWORKS) R5005 401 226 2401...
  • Page 29 LOCATION PARTS NO. DESCRIPTION LOCATION PARTS NO. DESCRIPTION (CONNECTORS) D5407 407 162 8507 DIODE DAN222 CN106 645 069 5216 SOCKET,FPC 27P (N.S.P) 407 151 6507 DIODE MA132WK CN110 645 075 9741 SOCKET,8P (N.S.P) (TRANSFORMERS) CN141 645 064 7970 SOCKET,CARD(SD) 1(N.S.P) T5401 645 067 1869 TRANS,STEP UP...
  • Page 30: Circuit Diagrams & Printed Wiring Boards

    CIRCUIT DIAGRAMS & PRINTED WIRING BOARDS TABLE OF CONTENTS OVERALL WIRING & BLOCK DIAGRAMS Page OVERALL WIRING ............................C3 OVERALL CIRCUIT ............................C4 ASIC CIRCUIT ..............................C4 CAMERA CIRCUIT ............................C5 LENS CIRCUIT ..............................C5 SYSTEM CONTROL CIRCUIT ......................... C6 STROBO CIRCUIT ............................
  • Page 31 NOTES: 1. All resistance values in "OHMS" unless otherwise noted. (K=1,000 ; M=1,000,000) µ 2. All capacitance values in " F" unless otherwise noted. µ p=pico farad ; ,u or U=micro farad µ 3. All inductance values in " H" unless otherwise noted. µ...
  • Page 32: Overall Wiring & Block Diagrams

    OVERALL WIRING & BLOCK DIAGRAMS OVERALL WIRING DCIN DC JACK LENS BR UNIT BATTERY CN901 LCD BL AN LCD BL CA CHG LED AL3.2V CKV1 SCAN IN4 CKV1 VVDD SCAN OUT1 SCAN OUT0 VVDD SCAN IN3 SCAN IN2 SCAN IN1 SCAN IN0 CKH2 CKH1...
  • Page 33: Overall Circuit

    OVERALL CIRCUIT ASIC CIRCUIT ST1 BOARD SDRAM Touch Sensor STROBO LENS BR UNIT IC101 ASIC (SX8MVM) CN541 DIGITAL CP1 BOARD CLAMP BLOCK CN951 CN952 CN301 SDRAM SIGNAL CN501 CONTROLLER PROCESSOR SRAM BATTERY IC956 TERMINAL LENS Driver IC501 AF,AE,AWB SWITCHING TB2 BOARD TB2 BOARD SRAM IC121...
  • Page 34: Camera Circuit

    CAMERA CIRCUIT LENS CIRCUIT VDD3 IC531 CN951 Q5301, L5301 VDD3 UNREG ST +3.45V(A) TO LENS SWITCHING REGULATOR IC904 Q9509 VDD3 TK11130CS CONT TO DMA(MAIN) PISW 45:56 -6.0V(A) +12V(A) +3.0V (IC101 PIN249) LENS O_LPF D[2:13] VOUT Q9001 ZOOM PI CCDIN IC905 AD11 VDD3 AD9996BBCZ...
  • Page 35: System Control Circuit

    SYSTEM CONTROL CIRCUIT ALWAYS3.2V BOOST4.8V BRDET TO DMA BR DET SW BACKUP3.2V BRIN2 BRMOTOR- VDD1 BRIN1 BRMOTOR+ VDD2 IC302 BRPI BR PI E BATTERY VDD3 BRPION BACKUP Q3001 BRPION RESET TO PWA BAT_TMP BAT_TEMP BAT OFF TIMEOUT TIME OUT VSS1 VSS2 BATCHGON BACK UP...
  • Page 36: Strobo Circuit

    CIRCUIT DIAGRAMS STROBO CIRCUIT MAIN & LCD DRIVER CIRCUIT WAVEFORMS CHARGING CIRCUIT TEST POINT TEST POINT WAVEFORM WAVEFORM LOCATION LOCATION C5406 T5401 D5403 POWER FILTER OSCILLATION RECTIFIER IC171 IC101 C5412 TRANSFORMER CIRCUIT BLOCK PIN 43 PIN 333 CN541 XOUT R5405 UNREG R5406 1V/div...
  • Page 37: Cp1 Board (Dma) Main, Lcd Driver & Lens

    CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS 1AV4J11VR270G CN106 L1004 DMA(MAIN) TO MAIN BK1608LL241-T LCDAN LCD BL AN VDD1.2 L1003 LCD BL CA LCDCA BK1608LL241-T D1-02600/SX811-U VDD3 CKV1 VDD3 L1001 VDD1.2F BK1608LL241-T VDD1.2 VVDD L1002 R1702 VDD3F FBMH1608HM102-T 100K;1/16J VDD3 C1714 0.01;B...
  • Page 38 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [UPPER-LEFT] L1004 BK1608LL241-T VDD1.2 L1003 BK1608LL241-T VDD3 L1001 VDD1.2F BK1608LL241-T VDD1.2 L1002 VDD3F FBMH1608HM102-T VDD3 X1102 X1102 X1102 X1102 1AV4V10B6840G 48.000MHZ 48.000MHZ 48.000MHZ 48.000MHZ PLLEN PLLEN R1112 VDDP 470;1/16J CVDD TEST1 VDDP TEST0 VDDP CVDD...
  • Page 39 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [UPPER-RIGHT] 1AV4J11VR270G CN106 DMA(MAIN) TO MAIN LCD BL AN LCDAN LCDCA LCD BL CA D1-02600/SX811-U CKV1 VDD3 VVDD R1702 100K;1/16J C1714 0.01;B CKH1 DGND LCDD7 CKH2 DIN7 LCDD6 SCAN IN0 DIN6 COMH LCDD5 SCAN IN1 DIN5...
  • Page 40 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [LOWER-LEFT] OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW OVDDW DQ12 zVDD1 DQ13 zVDD1 DQ15 RY/BY zVDD1 IC121 VDD3 BYTEr zVDD1 SYSTEM ASIC zVDD1 QK5V3228VTM-P Vcco zVDD1 KV3228VTM DQ11 zVDD1 Vccr...
  • Page 41 CP1 BOARD (DMA) MAIN, LCD DRIVER & LENS [LOWER-RIGHT] DQM0 R1014 SHUTTER1 BD6757KN CKRAM SRCLK MGND C9517 DVCC MGND QBD6757KN---P 0.1;B 22;1/16J R9501 FPI_VCC IVDDWA 330;1/16J CVDDA LIMSW FPI_LED SA14 VLIML FPI_Tr SA13 SA13 CB951 R9519 SA12 VLIMH FOCUS_A+ 0.1;B FOCUS A+ SA12 3K;1/16D...
  • Page 42: Cp1 Board (Caa) Ccd Driver

    CP1 BOARD (CAA) CCD DRIVER OM/ORZJ11NU313GZ 1AV4J11NU314G CN901 OV5B OSUB R9014 VMSUB 0;1/16Z IC901 +12V(A) +12V(A) C9032 AN20112A -6V(A) -6V(A) R9015 VRESET RESET TO PWA 0;1/16Z C9033 V. DRIVER C9031 -0.5 SUBCNT C9035 0.033;B R9034 220K;1/16J VSUB SUBSW +3.45V(A) +3.45V(A) TO PWA XSUB VOUT...
  • Page 43: Cp1 Board (Sya) System Control

    CP1 BOARD (SYA) SYSTEM CONTROL TO PWA VDD3 VDD3 VDD5 VDD5 +12V(A) +12V(A) UNREGST UNREGST BOOST4.8V UNREGSY UNREGSY SW3.2V SW3.2V SW3.2V Q3004 DTC123EM D3005 R3009 DC_IN DC_IN RB306 Q3006 100K DTC123EM 330;1/16J SML-511UW-G RB303 1AV4J11VG202G CN301 AL3.2V AL3.2V BACKUP3.2V BACKUP3.2V VMONIT FLCTL R3012...
  • Page 44: Cp1 Board (Pwa) Power

    CP1 BOARD (PWA) POWER F5004 F88K2R0D3MFFD UNREGST UNREGST TO SYA 1608 2A 32V P1-02600/SX811-U D5301 F5003 <BOOST/LENS> L5301 F88K2R0D3MFFD 10;M SS2P3L VOLTAGE: VIEW MODE, LCD ON BOOST4.8V TO SYA 1608 D53LC 2A 32V DC_IN Q5301 MGND MGND BATCHGERR RTL035N03 MGND TIMEOUT TO SYA IC531...
  • Page 45 CP1 BOARD (PWA) POWER [LEFT]...
  • Page 46 CP1 BOARD (PWA) POWER [RIGHT]...
  • Page 47: St1 Board Strobo

    ST1 BOARD STROBO STROBO UNIT FLASH REFLECTOR PINK 1AV4L17B0310G W1400 Y-F15098-T Y-F15098-T Y-F15098-T Y-F15098-T Y-F15098-T T5401 T5401 T5401 T5401 T5401 T5402 GRAY 1AV4L17B0370N TS-F45B-1 TS-F45B-1 C5410 W1600 0.018;350B D5403 D5403 D5403 1AV4J10QS202G HAP180N140D HAP180N140D HAP180N140D Q5406 T3LN01S-TL-E BLACK R5411 R5415 CN541 C5408 C5403...
  • Page 48: Tb1 Board Switch

    TB2 BOARD DC JACK TB1 BOARD SWITCH TO CP1 (DMA) CN106 LCD BL AN DC JACK TO LCD T2-02600/SX811-U LCD BL CA T1-02600/SX811-U JK501 1AV4J11B2721N 2125 CKV1 CKV1 L5111 HEC3600-010010 1AV4L26B3470G JW511 VVDD VVDD 2125 JW512 L5112 1AV4L26B3470G TO CP1(PWA) CKH1 CKH2 D3503...
  • Page 49: Ca1 Board Ccd (Flexible P.w.b.)

    PRINTED WIRING BOARDS (P.W.B.) CA1 BOARD CCD (FLEXIBLE P.W.B.) CA1 P.W.B. (SIDE A) CN903 IC903 MN39830 VSUB SUBSW R9001 47;1/16J Q9001 UP05C8G OM/ORTR56Z VOUT TO CP1(CAA) CN901 C1-02600/SX811-U VOLTAGE: VIEW MODE, LCD ON CA1 P.W.B. (SIDE B)
  • Page 50: Cp1 P.w.b. (Side A & B)

    CP1 P.W.B. (SIDE A) CP1 P.W.B. (SIDE B) TB1 P.W.B. (SIDE A) D9003 C1716 C1714 C9033 C1701 C9031 C1702 CN901 CB951 C1706 R9014 C9518 C9004 R9008 C1711 R1701 C9030 C5047 C1713 C1712 R1501 C1503 D9001 C9002 C9019 JW502 R5036 C1710 C9022 R9018 IC956...
  • Page 51 SANYO Electric Co., Ltd. Osaka, Japan Printed in Japan Sep./’05...

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