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READ the instructions of test equipment thoroughly before connecting equipment to the repeater. Icom, Icom Inc. and are registered trademarks of Icom Incorporated (Japan) in the United States, the United Kingdom, Germany, France, Spain, Russia and/or other countries.
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• LOGIC UNIT Top view Ringer detect circuit (IC48: TLP121) DTMF decoder (IC30: TC4W53FU, IC31: LC7387M) CTCSS decoder (IC29: FX805LG) EEPROM (IC37: HN58X2464TI) (IC33: HD64F2238BF) Splatter filter (IC4: NJM2902V) D/A converter (IC25: M62364) Temperature switching circuit (IC32: TC4W53) Mic mix amplifier (IC2: NJM2902V) AF amplifier (IC17: LA4425A)
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TX VCO circuit • TX UNIT Top view Mixer (IC6: NJM2107F) D/A converter* (IC5: M62364FP) PLL reference oscillator 12.8 MHz (X1: CR-732 or CR-758) PLL IC* (IC2: MB15A02PFV1) • RX UNIT Top view PLL IC* RF amplifier (IC4: MB15A02PFV1) (Q1: 2SC5337) *: Located under side of this point.
SECTION 3 CIRCUIT DESCRIPTION 3-1 RECEIVER CIRCUITS IC2 contains the 2nd mixer, IF amplifier, quadrature detec- tor, active filter and noise amplifier circuits, etc. The local 3-1-1 RF CIRCUIT (RX UNIT) oscillator section and X2 generate 69.545 MHz for the 2nd Received signals from the RX antenna connector enter the LO signal.
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3-1-6 RECEIVER MUTE CIRCUITS (LOGIC UNIT) The CTCSS signal passes through the low-pass filter circuit (IC8, pins 1, 3, 5, 7, 8, 10) and is then applied to the CTCSS • NOISE SQUELCH decoder IC (IC29). The detected signal is applied to the The noise squelch circuit cuts out AF signals when no RF CPU (IC33) via the serial signal line.
RPT AF mute switch (IC14), and are nal to the level needed at the power amplifier. applied to the limiter amplifier (IC3). • IC-FR4000 (50PA UNIT) • IN CASE OF THE 2/5TONE SIGNALS The RF signal from the TX unit pass through the attenuator The 2/5TONE signals from the CPU (IC33, pin 43) are circuit (R12–R14), the low-pass filter circuit (L1, L13, C3,...
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3-2-4 POWER AMPLIFIER CIRCUIT 3-2-5 APC CIRCUIT (50PA OR 25PA UNIT) (50PA OR 25PA UNIT) • IC-FR4000 (50PA UNIT) The APC circuit protects the power amplifier from a mis- The power amplifier circuit amplifies the driver signal to an matched output load and stabilizes the output power.
3-3 PLL CIRCUITS 3-3-5 TRANSMITTER PLL CIRCUIT (TX UNIT) The PLL IC (IC2) which includes in the prescaler, the pro- 3-3-1 GENERAL grammable counter and the phase comparator. The PLL IC Each receiver and transmitter circuit has an independent sets the divided ratio which bases on N-data from the CPU PLL circuit for controlling frequencies.
3-5 POWER SUPPLY CIRCUITS AF signals from J13 (FRONT unit) are applied to the network 3-5-1 LOGIC AND REG UNITS VOLTAGE LINES IC (IC46). The output signals from IC46 (pins 8, 9) are Line Description applied the AF amplifier IC (IC1, pin 2) via “T8” signal. The signals pass through the MIC mute switch, the MIC mixer The voltage from the DC power unit (CHASSIS;...
3-6 PORT ALLOCATIONS 3-6-3 EXPANDER IC (LOGIC UNIT; IC41) 3-6-1 EXPANDER IC (LOGIC UNIT; IC39) Port Description number name Port Description number name Outputs the switch control signal for R/BSW the received AF signal to the micro- Outputs the control signal for “BASE” BASL phone amplifier.
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3-6-5 D/A CONVERTER IC (TX UNIT; IC5) 3-6-6 CPU (LOGIC UNIT; IC33) Port Port Description Description number name number name Input port for the TONE signal from Outputs the strobe signal for the PLL ETONE RPLSTB the ACC connector. IC on the RX unit. Outputs the adjusted external TONE Outputs the strobe signal for the PLL ETONEO...
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CPU-Continued CPU-Continued Port Port Description Description number name number name Input port for the RV SWR signal from Outputs the strobe signal for the port RVSWR PE3STB the PA unit. expander IC (LOGIC unit; IC41). Input port for the temperature signals Outputs the strobe signal for the port TEMP PE2STB...
SECTION 4 ADJUSTMENT PROCEDURES 4-1 PREPARATION Some adjustments must be performed on the “ADJUSTMENT MODE”. CS-FR3000 , OPC-478 CLONING SOFTWARE CLONING , OPC-592 are required when enter the adjustment mode. Refer to the next page in detail. CABLE ADAPTOR CABLE I REQUIRED TEST EQUIPMENT EQUIPMENT GRADE AND RANGE...
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I BEFORE ENTERING THE ADJUSTMENT MODE CAUTION!: Need to back up the original memory data using CS-FR3000 before cloning the adjustment frequencies. When program the adjustment frequencies into the repeater, the repeater’s memory channels will be overwritten the data and deleted original memory data at the same time. Need to do cloning “Adjustment Mode Access”...
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I ENTERING THE ADJUSTMENT MODE [CH-DN] 1 Turn the power OFF. [POWER] [CH-UP] 2 While pushing and holding both [CH-DN] and [CH-UP], turn ON. NEVER release [CH-DN] and [CH-UP] until 1 short beep sounds. 3 Push [CH-DN] button, then sounds 2 beep audio. I OPERATING IN THE ADJUSTMENT MODE •...
4-2 PLL ADJUSTMENT MEASUREMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT CONDITIONS VALUE UNIT LOCATION UNIT ADJUST : A01 LW TXREF 127 1.0 V TX VCO LOCK • LCD display Connect the digital TVCO VOLTAGE • Receiving multi meter or oscillo- 0.8 V scope to check point CP1.
4-3 RECEIVER ADJUSTMENT MEASUREMENT ADJUSTMENT ADJUSTMENT ADJUSTMENT CONDITIONS VALUE UNIT LOCATION UNIT ADJUST : A03 LW MRTUN 083 • LCD display Connect the digital Maximum C10, • Connect the standard signal generator SENSITIVITY multi meter or oscillo- voltage C11, to the [RX] antenna connector and set scope to check point C12, CP18.
4-4 SOFTWARE ADJUSTMENT Select an item using [CH-UP] / [CH-DN] buttons, then set specified value using [RPT/BASE] / [MONI] buttons on the FRONT PANEL. MEASUREMENT ADJUSTMENT ADJUSTMENT CONDITION VALUE UNIT LOCATION : A06 HW POWER OUTPUT Rear Connect the RF power meter to 50.0 W [FR4000] •...
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SOFTWARE ADJUSTMENT – continued Select an item using [CH-UP] / [CH-DN] buttons, then set specified value using [RPT/BASE] / [MONI] buttons on the FRONT PANEL. MEASUREMENT ADJUSTMENT ADJUSTMENT CONDITION VALUE UNIT LOCATION : A10 LW CTCDEV CTCSS Rear Connect the FM deviation meter ±0.7 kHz •...
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SOFTWARE ADJUSTMENT – continued Select an item using [CH-UP] / [CH-DN] buttons, then set specified value using [RPT/BASE] / [MONI] buttons on the FRONT PANEL. MEASUREMENT ADJUSTMENT ADJUSTMENT CONDITION VALUE UNIT LOCATION : A13 LW RPTAF ±3.0 kHz 1, 2, 3 REPEATER Rear Connect the FM deviation meter...
SECTION 6 OPTION UNIT INSTALLATION 6-1 Opening the repeater’s case Follow the case and cover opening procedures shown here when an optional unit is installed or adjust the in- ternal units, etc. CAUTION: DISCONNECT the AC power cable and/or DC power cable from the repeater. Other- wise, there is danger of electric shock and/or equip- ment damage.
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6 Unplug the TX ANT–PA unit cable from the TX ANT 6-3 Duplexer and isolater connecter (CHASSIS), and then plug to the isolater installation (input connector). q Remove the top and bottom covers (See page 6-1). w Tighten 4 screws, A, for installing the duplexer unit. 3 Tighten 4 screws, B, for installing the isolater unit.
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CONNECTION EXAMPLE 1 : ISOLATER CONNECTION EXAMPLE 2 : DUPLEXER CONNECTION EXAMPLE 3: DUPLEXER AND ISOLATER CONNECTION DUP: DUPLEXER ISO: ISOLATER 6 - 3...
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SECTION 7 MECHANICAL PARTS AND DISASSEMBLY [CHASSIS PARTS] [LOGIC UNIT] ORDER ORDER QTY. QTY. DESCRIPTION DESCRIPTION 8900011521 OPC-1049A (Power SW cable) 6910015390 FRC27-12-1.3 [FR4100] only 8900011571 OPC-1055A (LOGIC-JACK2 cable A) 6910015390 FRC27-12-1.3 [FR4100] only 8900011580 OPC-1056 (LOGIC-JACK2 cable B) 6910014890 FRC-WC1 [FR4100] only 8900011590...
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SECTION 9 BOARD LAYOUTS The combination of this page and the next page shows the unit layout in the same configuration as the actual P.C. Board. 9 - 1 FRONT UNIT ¡TOP VIEW to LCD DS7 9 - 2 VR UNIT 9 - 3 TVCO UNIT 9 - 4 RVCO UNIT ¡TOP VIEW...
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FRONT UNIT ¡BOTTOM VIEW to LOGIC UNIT J4 The combination of this page and the previous page shows the unit layout in the same configuration as the to LOGIC UNIT J3 actual P.C. Board. to LOGIC UNIT – to JACK1 UNIT J3 TVCO UNIT VR UNIT...
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9 - 5 LOGIC UNIT The combination of this page and the next page shows the ¡ ¡ TOP VIEW unit layout in the same config- uration as the actual P.C. to JACK1 UNIT J3 to JACK2 UNIT J2 to JACK2 UNIT J3 Board.
to OPTIONAL UNIT to OPTIONAL UNIT LOGIC UNIT The combination of this page and the previous page shows ¡ ¡ BOTTOM VIEW the unit layout in the same con- figuration as the actual P.C. Board. SDTO RPLSTB to RX UNIT J2 RUNLK W/NS RSSI...
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9 - 6 RX UNIT ¡ ¡ TOP VIEW RX ANT The combination of this page and the next page shows the unit lay- out in the same configuration as the actual P.C. Board. RX OUT to LOGIC UNIT J1 9 - 5...
¡ ¡ BOTTOM VIEW RX UNIT The combination of this page and the previous page shows the unit layout in the same configuration as RX ANT the actual P.C. Board. 9 - 6...
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9 - 7 TX UNIT The combination of this page and the next page shows to 25PA/50PA UNIT the unit layout in the same configuration as the actual ¡ ¡ TOP VIEW P.C. Board. to LOGIC UNIT J2 FWSWR RVSWR PATEMP TMUTE2 ETONE...
TX UNIT The combination of this page and the previous page shows the unit layout in the same configuration as the ¡ ¡ BOTTOM VIEW actual P.C. Board. 9 - 8...
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9 - 8 50PA UNIT [FR4000] The combination of this page and the next page shows the unit layout in the same configuration as the actual ¡ ¡ TOP VIEW P.C. Board. C125 C18 C126 1 2 3 TX ANT 9 - 9 VARISTER UNIT [FR4000] ¡TOP VIEW to REG UNIT...
50PA UNIT [FR4000] The combination of this page and the previous page shows the unit layout in the same configuration as the ¡ ¡ BOTTOM VIEW actual P.C. Board. VARISTER UNIT [FR4000] ¡BOTTOM VIEW 9 - 10...
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9 - 10 25PA UNIT [FR4100] The combination of this page and the next page shows the unit layout in the same configuration as the actual ¡ ¡ TOP VIEW P.C. Board. TX ANT to REG UNIT to REG UNIT to TX UNIT J5 to TX UNIT J4 9 - 11...
25PA UNIT [FR4100] The combination of this page and the previous page shows the unit layout in the same configuration as the ¡ ¡ BOTTOM VIEW actual P.C. Board. 9 - 12...
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AC IN 9 - 11 REG UNIT POWER The combination of this page and the next to LOGIC UNIT J6 PS 0V page shows the unit layout in the same BATTERY ¡ ¡ TOP VIEW DC SUPPLY PS 15V configuration as the actual P.C. Board. to LOGIC to PA FAN to REG FAN...
REG UNIT The combination of this page and the pre- vious page shows the unit layout in the ¡BOTTOM VIEW same configuration as the actual P.C. Board. to 25PA/ to 25PA/ BATTERY BATTERY 50PA UNIT 50PA UNIT – PS 15V PS 15V PS 0V PS 0V...
9 - 14 JACK1 UNIT [FR4100] The combination of this page and the next page shows the unit layout in the same ¡TOP VIEW configuration as the actual P.C. Board. SP JACK MODULAR JACK to LOGIC UNIT J9 to FRONT UNIT J9 9 - 15 JACK2 UNIT [FR4100] ¡TOP VIEW...
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JACK1 UNIT [FR4100] The combination of this page and the previous page shows the unit layout in the same configuration as the ¡BOTTOM VIEW actual P.C. Board. JACK2 UNIT [FR4100] ¡BOTTOM VIEW to LOGIC UNIT J10 9 - 16...
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SECTION 11 WIRING DIAGRAM DISPLAY W4 (LOGIC) REMOTE RX UNIT SPMUTE MICE CLONE W10 (LOGIC) <W18 (CHASSIS), W19 (CHASSIS)> M PTT to SP MIC RVCO MICE CLONE UNIT M PTT M MONI M MONI SDTO RPLSTB RX OUT W17 (CHASSIS) RUNLK W/NS TELG...
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SECTION 12 VOLTAGE DIAGRAM REMOTE REMOTE SP MUTE FREE: 4.7V SPMUTE PUSH: 0.0V S7 SKQDPB S8 SKQDPB MICE 5.0V 3.8V to LOGIC UNIT J4 CLONE M PTT M MONI REMOTE SP MUTE REP/BASE MONI MSC-C161UYLY-4W FREE: 4.2V PUSH: 0.0V S6 SKQDPB S5 SKQDPB 0.001 [FR4100] Q1 2SC4081...