1. Manuals
  2. Brands
  3. Swecoin Manuals
  4. Printer
  5. TTP 5250
  6. Service manual

Swecoin TTP 5200 Service Manual

Ttp 5200/5250 kiosk printer sub-system
Hide thumbs Also See for TTP 5200:
Table of Contents

Advertisement

Quick Links

Download this manual
TTP 5200/5250 Kiosk Printer
Sub-system
Service Manual
Publ. No. 101469, Ed. A

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TTP 5200 and is the answer not in the manual?

Questions and answers

Related Manuals for Swecoin TTP 5200

Summary of Contents for Swecoin TTP 5200

  • Page 1 TTP 5200/5250 Kiosk Printer Sub-system Service Manual Publ. No. 101469, Ed. A...

  • Page 2: Related Manuals

    Swecoin AB disclaims any liability resulting from the use of this information and reserves the right to make changes without notice.

  • Page 3: Table Of Contents

    Parts removal and replacement............... 14 3.3.1 Control board connectors ............14 3.3.2 Separating the upper and lower chassis modules ...... 14 3.3.3 TTP 5200 control board .............. 14 3.3.4 TTP 5250 control board .............. 15 3.3.5 Print module ................16 3.3.6 Cutter module................
  • Page 4 Options ....................31 4.2.1 Shutter..................31 4.2.2 Parallel and serial adapters............31 4.2.3 Roll holder assy, 200 mm (8") behind ......... 32 4.2.4 Drop in roll holder assy, 150 mm (6") behind ......34 4.2.5 Roll holder Option 250mm (10")..........35 Drawings ........................

  • Page 5: Introduction

    ON. The TTP 52x0 products Two basic models are available: TTP 5200 and TTP 5250. The 5200 requires dual supply voltage; 5V and 24V, while the 5250 only requires 24V. Apart from this the models are exactly the same.
  • Page 6 A unique, Swecoin patented, feature of the TTP-series of printers is that they can retain the document inside until both the printing and the cut-off operations are completed. A number of sensors monitor the printer operation. Refer to the applicable Technical Specification and Installation Manual for further information on technical data, printer functions, etc.
  • Page 7 Figure 2. TTP 52x0 Series equipped with optional large roll holder and shutter. December 2001 TTP 52x0 Series Kiosk Printer— Service Manual...

  • Page 8: Functional Description

    FUNCTIONAL DESCRIPTION The printer chassis is made up of a lower module containing the printer control board and an upper module containing the mechanical functions. Presenter Deflection Paper Paper Paper-end Paper-feed Printhead-lifted motor feed rolls ribs release guide & TOF sensor Print- lever...

  • Page 9: Paper Handling

    Paper handling The print module has a stepper-motor that drives a platen. The thermal printhead presses against the platen with the temperature sensitive paper in-between. The platen pulls the paper from the supply roll and feeds the paper through the cutter module and up to a couple of feed rollers in the presenter module.

  • Page 10: Paper Near-End Detection

    Paper near-end detection All Swecoin roll holders have an optical reflection sensor that becomes actuated when there is about 3 m paper left (see Figure 3). This is the paper near end sensor. In addition, the optional paper roll holders for larger paper rolls have an adjustable paper level sensor (see Figure 4) that can be used, for example, to decide whether or not the remaining paper will last during a weekend, thus called “Weekend sensor”.

  • Page 11: Cutting

    Cutting The cutter module moves the cutting blade down (cutting), and then it returns up again to the home position. A DC-motor and a crank mechanism drive the cutter. A sensor detects when the blade reaches the home position. A vertical leaf spring (not shown in the above figure) aids in keeping the free end of the movable knife blade pressed against the fixed cutting edge.

  • Page 12: Electronics

    Electronics Also see logic diagrams in Chapter 4.3.3. 2.6.1 Microprocessor system The control board is equipped with an 80C320 microprocessor. The TTP 52x0-printers meet the EMC directives for CE marking. 2.6.2 Static RAM The control board has 256 Kbyte static RAM used for buffering of graphics data during printing.

  • Page 13: Power Supply

    See the applicable Installation Manual for more details. 2.6.7 Power supply TTP 5200 requires +24VDC ±5% and +5V ±5% VDC input. TTP 5250 requires +24VDC ±5% only. Current consumption during text printing is 2 A average, and 6 A at peaks.

  • Page 14: Maintenance

    Do not apply oil on the cutter blades since this might smudge the paper. The printer informs the host of some error symptoms by means of status reports and error codes. See TTP 5200/5250 Installation Manual. Symptom Suggested actions Strange paper feed •...

  • Page 15: Hex Dump

    Symptom Suggested actions Printer does not work • Check that the paper release lever is in vertical position (print at all head presses against the paper). • Check for paper jam between print module and cutter. If cutter is not in home position, check function of cutter home switch. •...

  • Page 16: Parts Removal And Replacement

    1. Install the board in the reverse order. 2. It may be necessary to load the correct firmware version and/or user defined default settings after the board replacement. See TTP 5200/5250 Installation Manual for information on how to do this.

  • Page 17: Ttp 5250 Control Board

    CAUTION! — To avoid overheating, fasten the 5V regulator firmly against the chassis with the heatsink in-between. 2. It may be necessary to load the correct firmware version and/or user defined default settings after the board replacement. See TTP 5200/5250 Installation Manual for information on how to do this. December 2001...

  • Page 18: Print Module

    3.3.5 Print module REMOVAL 1. Tilt the print module by pulling the green handle backwards. 2. Remove the two screws holding the print module to the hinge plate. 3. Cut the tiewrap holding the cables to the hinge plate. 4. Disconnect the ribbon cable from the printhead. 5.

  • Page 19: Cutter Module

    3.3.6 Cutter module REMOVAL 1. Separate the upper and lower chassis modules. See Section 3.3.2 on page 14. 2. Disconnect all cables from the control board. 3. With the upper chassis module standing on its front, remove the two uppermost screws from the underside of the module.
  • Page 20 REPLACEMENT Install the cutter module in the reverse order. Make sure no cables are jammed under the module. See page 40 for correct connector positions. Check that there is a 0.2 – 0.5-mm distance at any point between the rear edge of the presenter module and the cutting knife (you must manually turn the cutter-motor so that the moving blade is in its lowest position when measuring).

  • Page 21: Presenter Module

    3.3.7 Presenter module REMOVAL 1. Separate the upper and lower chassis modules. See Section 3.3.2 page 14. 2. Disconnect all cables from the control board. 3. With the upper chassis module standing on its front, remove the three lower screws. Figure 9.

  • Page 22: Printhead

    REPLACEMENT 1. Push the moving blade of the cutter down to its bottom position. 2. Install the presenter module in the reverse order. See page 40 for correct connector positions. 3. Check that there is a 0.2-0.5 mm distance at any point between the rear edge of the presenter module and the cutting knife.

  • Page 23: Spare Parts

    2. Parts that are considered as not being worn by normal printer use are not spare parts, for example the printer chassis. Should you require any of these "non-spare parts", contact Swecoin for advice. Other price and delivery conditions may apply for non-coded items.

  • Page 24: Printer Complete

    Printer complete 4.2.1 Final assembly SW95004J Part No. Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 00483-000 00483-112 Print mech. Support 00471-000 100841 100934 Paper guide, front 09101-191 Screw MFX M2.5x6 09101-220 Screw MFX-H M3x6 01486-060 01486-080 00615-112 Shaft stop 00540-060...

  • Page 25: Print Module

    4.2.2 Print module SW01018 Part No. Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 01198-060 01198-080 01198-112 Print module 01093-000 - Handle 01681-060 01681-080 01681-112 - Thermal print assy See below 01056-060 01056-080 01056-112 - Paper guide 01208-000 - Tube spacer DRM 2550x2 09100-191...

  • Page 26: Presenter Module

    4.2.3 Presenter module 7, 8 12–15 Pressure roll shaft locked against rotation All plastic bearing points lubricated SW95019C TTP 52x0 Series Kiosk Printer — Service Manual December 2001...
  • Page 27 Part No. Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 00540-060 00540-080 00540-112 Presenter Module Assy 00253-000 - Pressure roll 09002-163 - Screw MFS M2x5 00392-000 - Slotted pin, RPA 2x6 01169-060 01169-080 00470-112 - Guide plate 00272-060 00272-080 00272-112...

  • Page 28: Cutter Assembly

    4.2.4 Cutter assembly = Grease = Oil = Apply on thread: Loctite 243 Threadlocker, medium strength, removable, and oil tolerant 2-5+7 2-5+7 Cutter motor assembly SW95006F TTP 52x0 Series Kiosk Printer — Service Manual December 2001...
  • Page 29 CUTTER MODULE Part No. Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 00419-060 00419-080 00419-112 Cutter module 09100-195 – Screw MRX-H M2.5x10 09023-118 – Washer BRB 2.7x6x0.5 00557-000 – Compression spring 0.4x5x11.2 09023-136 – Washer BRB 4.3x8x0.8 00555-001 –...

  • Page 30: Roll Holder Assembly, Standard

    4.2.5 Roll holder assembly, Standard SW01015 6—9 Part No. Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 01601-060 01601-080 01601-112 Roll holder assy 00622-060 00622-080 00622-112 – Roll holder bracket 00688-000 – Switch bracket 10730-000 – Feed button assy 00486-060 00486-080 00486-112 –...

  • Page 31: Pcb Cover Assy. Standard

    Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 00484-080 00484-112 PCB cover 00728-002 – Control board TTP 5200 00728-003 – Control board TTP 5250 00728-006 – Control board TTP 5250 With hooks 01252-080 01252-080 01252-112 – Heatsink —...

  • Page 32: Pcb Cover Assy. Closed (Option)

    4.2.7 PCB cover assy. Closed (option) 4, 12 SW01014 Part No. Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 101131 101170 PCB cover assy 09022-310 - Nut M6M M3 101133 - Heatsink 00728-003 - Control board TTP 5250 09100-220 - Screw MRX-H M3x6 101130...

  • Page 33: Options

    Options 4.3.1 Shutter 3, 4 SW95004K Part No. Pos. Code 60 mm 80 mm 112 mm Designation Qty. Remarks 01485-060 01485-080 01485-112 Shutter assy. 00644-060 00644-080 00644-112 – Shutter 00643-060 00643-080 00643-112 – Bracket 00645-060 00645-080 00645-112 – — 09045-106 –...

  • Page 34: Roll Holder Assy, 200 Mm (8") Behind

    4.3.3 Roll holder assy, 200 mm (8") behind GENERATION 1 10, 11 3–5 7, 8 SW01021 Part No. Pos. Code 80 mm 112 mm Designation Qty. Remarks 00767-080 00767-112 – Roll holder frame 00735-000 – Adjustment arm 10618-001 – Opto sensor assy 101-166 –...
  • Page 35 GENERATION 2 10 11 SW01020 Part No. Pos. Code 80 mm 112 mm Designation Qty. Remarks 01602-080 01602-112 Roll holder assy, 200 mm (8") behind 100823 100982 – Roll holder frame 100357 – Spacer DRM 2240x3 09022-307 – Nut M6M M2 10618-001 –...

  • Page 36: Drop In Roll Holder Assy, 150 Mm (6") Behind

    4.3.4 Drop in roll holder assy, 150 mm (6") behind SW01022 6, 7 Part No. Pos. Code 112 mm Designation Qty. Remarks 101379 Drop-in rollholder 150mm 01344-112 Rollholder frame 10618-001 Opto sensor assy 09101-168 Screw MFX-H M2x10 09022-307 Nut M6M M2 01345-112 Paper roll spindle, ø25mm 02250-002...

  • Page 37: Roll Holder Option 250Mm (10")

    4.3.5 Roll holder Option 250mm (10") SW01005 December 2001 TTP 52x0 Series Kiosk Printer— Service Manual...
  • Page 38 ROLL HOLDER ASSY. 250 mm (10") SW01017 Part No. Pos. Code 80 mm 112 mm Designation Qty. Remarks 101042 101047 Roll holder assy. 250mm (10") 101044 101049 – Bracket 101043 101048 – Roll holder chassis 09101-219 – Screw MFX-H M3x5 09100-284 –...
  • Page 39 PAPER STRAIN RELIEF ASSY. SW01019 Part No. Pos. Code 80 mm 112 mm Designation Qty. Remarks 101073 101074 Paper strain relief assy. 101065 101052 – Strain relief frame 101064 101053 – Roller 09100-220 - Screw MRX-H M3x6 101071 101072 – Shaft 101066 101054 –...
  • Page 40 This page is intentionally left blank TTP 52x0 Series Kiosk Printer — Service Manual December 2001...

  • Page 41: Drawings

    DRAWINGS Printer interconnections ..................Page 40 Control board 00728-XXX (SWC728) connectors and indicators ........41 Component layout ...................... 42 00728-002, logic diagram, sheet 1 .................. 43 00728-002, logic diagram, sheet 2 ................... 45 00728-002, logic diagram, sheet 3 ................... 47 Versions ..........................
  • Page 42 TTP 5100 Gray (Red) PRESENTER Blue (Black) SENSOR Green DEL1-SENSE TTP 5200 +24V TTP 5250 (GND) Black (CUT-RIGHT) MOTOR, (CUT LEFT) Black CUTTER MODULE PARALLEL INTERFACE (Centronics CUT-SENSE Brown type) Home STROBE White position shown BUSY PAPR OUT SELECT INIT...
  • Page 43 Connectors, indicators, etc. on the control board. RS232C interface Print head Signal ground (test point) TOF / paper end sensor Power, +5 VDC, +24 VDC or Presenter sensor +24 VDC only Motor, print module Not used Motor, cutter module Parallel interface cutter-home sensor Motor, presenter module Weekend sensor...
  • Page 44 U9 is not fitted on 00728-001. J16 (2-pole power connector) is not fitted. TTP 52x0 Series Kiosk Printer — Service Manual December 2001...
  • Page 45 December 2001 TTP 52x0 Series Kiosk Printer— Service Manual...
  • Page 46 TTP 52x0 Series Kiosk Printer — Service Manual December 2001...
  • Page 47 December 2001 TTP 52x0 Series Kiosk Printer— Service Manual...
  • Page 48 TTP 52x0 Series Kiosk Printer — Service Manual December 2001...
  • Page 49 December 2001 TTP 52x0 Series Kiosk Printer— Service Manual...

  • Page 50: Versions

    Versions The logic diagrams and component placement shown in this manual is for the 00728-002 version of the board. Below you find an overview of the differences between these and the other versions available. 00728-001 Corresponds to the 00728-002 logic diagram with the following exception: •...

  • Page 51: Revisions

    Revisions There are two revisions on a 728 board: 1. The Printed Circuit Board (PCB) revision is etched into the board. 2. The Printed Circuit Assembly (PCA) revision that is printed on the label attached to the assembled PCB, and indicates what components are fitted. 5.2.1 PCA Revision E REASON FOR CHANGE...

  • Page 52: Pca Revision G

    5.2.3 PCA Revision G REASON FOR CHANGE When EMC testing rev. F, some additional modifications was made to increase the margins to EMC test limits. CHANGE DESCRIPTION The following components have been changed: Name Old value New value 100kΩ 2.2k 100kΩ...

Table of Contents