Related Manuals for Heat Line capiz 25s. capiz 28s
Summary of Contents for Heat Line capiz 25s. capiz 28s
- Page 1 capiz 25 & capiz 28 capiz 25s & capiz 28s Condensing Wall Mounted Combination Boiler Installation, Servicing & User Instructions www.h ea tl ine.co. uk...
- Page 2 capiz 25 & capiz 28 Natural Gas / LPG HEATLINE™ CAPRIZ 25S / CAPRIZ 28S Condensing System Boilers British Gas Service Listing CAPRIZ 25S Condensing System Boiler G.C.No 41-157-10 CAPRIZ 28S Condensing System Boiler G.C.No 41-157-11 The Heatline range of heating boilers is ‘Benchmark’...
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Page 3: Table Of Contents
capiz 25 & capiz 28 Contents l l i Appendices User Instructions Benchmark Log Book 36- 37 Page 1... - Page 4 capiz 25 & capiz 28 Preface Warnings The Heatline™ gas fired, condensing system Heatline™ accepts responsibility boiler meets the requirements of all appropriate unsatisfactory performance of the appliance or flue regulations and is deemed to meet the requirements of: arising from the failure to comply with the installation and user instructions.
- Page 5 capiz 25 & capiz 28 The Signs on Box The Signs on Boiler LOW VOLTAGE ROOM THERMOSTAT – This The sign of approval the picture shows the terminal block, which is Capriz 25S & Capriz 28S boilers have been located at the left corner on the rear of the certified by IMQ Italy.
- Page 6 capiz 25 & capiz 28 1. Installation Regulations 1.1. Correctly may invalidate your guarantee and may lead a dangerous situation. For further information or advice (UK) contact Heatline 1.2. Your CORGI registered engineer should carry a Service please call: 0870 609 2091 CORGI ID card containing their registration Spares please call: 0870 777 8402...
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Page 7: Technical Data
capiz 25 & capiz 28 2. Technical Data Capriz 25S Capriz 28S Capriz 25S Capriz 28S (25 kW) (28 kW) (25 kW) (28 kW) Maximum heating 25.7 28.5 ºC Heat Input (max) temperature 24.7 27.6 Heat Output (max) Nominal Operating pressure (Bar) (Min) (0.8) (0.8) - Page 8 capiz 25 & capiz 28 Heating Flow (22mm) Figure 2.1 Gas Inlet (22mm) Cold Water Inlet (15mm) Heating Return (22mm) 11 - Air Pressure Switch 1 - Condensate Trap 12 - Condensing Unit (Turbo heat exchanger) 2 - Limit Safety Thermostat 13 - Overheat Safety Thermostat 3 - Expansion Vessel (At rear of the boiler) 14 - Ignition Electrode...
- Page 9 capiz 25 & capiz 28 4. Operation 3. Boiler Characteristics 4.1 Using the operating switch the boiler can be 3.1 The CAPRIZ 25S & CAPRIZ 28S are fan flued, switched on. wall-mounted condensing type system boilers that supply domestic central heating. Being room sealed the boiler may be installed in any room or internal 4.2 CENTRAL HEATING DEMAND: compartment without the need for purpose made...
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Page 10: General Installation
capiz 25 & capiz 28 • If you are able to obtain hot water but not heating it 5. General Installation is also advisable to check that the room thermostat and any external time clock that may be fitted are 5.1 Installer Testing &... - Page 11 capiz 25 & capiz 28 5.7 On installation it is important to ensure that the heat 6. Appliance Siting exchanger is not a natural collecting point for air and where possible, the system pipe work should have a 6.1 If the boiler is to be installed in any room or gradient to ensure any excess air is carried naturally to compartment, it requires no purpose made ventilation other purpose made, air release points.
- Page 12 capiz 25 & capiz 28 To avoid excessive condensation occurring within the boiler flue the boiler should wherever possible, be sited to ensure the shortest possible flue run is utilised. 6.8 For compartment installation the requirements of BS6798 and BS5440: Part 2 must be met. The compartment must be of sufficient size to permit access for inspection and servicing or the removal of the boiler and any ancillary equipment.
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Page 13: P R E A F C E
capiz 25 & capiz 28 Figure 7.1 Internal Corner External Corner Double Corners y l l l i o c i t l i o From an internal or external corner or to a boundary alongside the terminal (See Note 2) From a surface or a boundary facing the terminal (See Note 2) d l i i t r... - Page 14 capiz 25 & capiz 28 7.4 The flue should not be sited where the condensate plume may give rise to a nuisance factor under certain weather conditions. Figure 8.2 NOTE: If you have difficulty siting the flue in an appropriate location your supplier will be happy to supply an “anti-plume management kit”, which discharges the flue products at a higher level.
- Page 15 capiz 25 & capiz 28 9.3 Other than for a bathroom installation the point of FOR CONDENSING BOILERS IT IS RECOMMENDED connection must be readily accessible, at a distance no THAT AN ANTI PLUME KIT IS FITTED IF THE further than 1.5m adjacent to the appliance and provide TERMINAL IS LESS THAN 2.5 m FROM A BOUNDARY.
- Page 16 capiz 25 & capiz 28 HALL EFFECT SENSOR AIR PRESSURE GAS CONTROL SWITCH VALVE PUMP LIMIT IGNITION SAFETY THERMOSTAT ELECTRODES WATER PRESSURE SENSOR FLAME (IONISATION) ELECTRODE CENTRAL HEATING SENSOR OVERHEAT 230V ROOM CHASSIS THERMOSTAT THERMOSTAT EARTH CONNECTION (high voltage) FUSES (2A) F1 F2 PRINTED CIRCUIT...
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Page 17: Boiler Installation
capiz 25 & capiz 28 10. Boiler Installation 10.1 Prior to installing the boiler check the contents of Capriz 25S Capriz 28S Dimension the carton: Appliance, Valves (Fixing Jig Optional), Wall Hanging Bracket, Mounting Template Service, Installation and User Manual, Guarantee Card and 60/100 60/100 Benchmark Log Book. - Page 18 capiz 25 & capiz 28 10.16 Extract the bottom part of condensate trap, by 10.9 Measuring from the back of the terminal connection, mark distance 'L' onto the outer air duct. turning anti-clockwise and fill it with approximately 50 cc water re-connecting it to the boiler. (Figure 10.5).
- Page 19 capiz 25 & capiz 28 12. Filling the System 13. Control Panel Functions 12.1 The boiler must not be operated without water. 12.2 On completion of the boiler installation and ensuring that all water connections are correctly made the boiler may be filled with water via the filling loop (not supplied with the boiler).
- Page 20 capiz 25 & capiz 28 14.7 Check the system pressure and top up if necessary. Important Note. 14.8 Reset the central heating water temperature control In order to maintain the appliance’s warranty and and room thermostat to the desired temperature so as to comply with the Domestic Heating settings.
- Page 21 capiz 25 & capiz 28 15.4 Setting the Heating output: H (m) QH Chart The CAPRIZ 25S & CAPRIZ 28S boilers are factory set to give maximum c/heating output. The heat output for heating is pre-set on potentiometer P2. (Figure 15.3).This can be adjusted to suit the system as required.
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Page 22: Fault Finding Chart
capiz 25 & capiz 28 17. Fault Finding Chart Check low water pressure FAULT FINDING CHART 1 switch cables & connections clean or replace as required Does Pressure Gauge Create demand Bar LED Flashing ? Repressurise system show >1 bar ? Fan running at full Go to Chart 3 speed? - Page 23 capiz 25 & capiz 28 FAULT FINDING CHART 3 Is the air pressure Does Fan operate ? Go to Chart 4 switch activated ? Check fan / tubes / ue assembly and Replace Fan case seals Is 240 Vac present at Fan ? Check the air pressure switch...
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Page 24: Routine Servicing
capiz 25 & capiz 28 FAULT FINDING CHART 5 Release the hermetic chamber cover by removing two screws on both sides and by lifting them to Does burner ame Normal operation . ( Figure 18.2) release from their retaining hooks modulate ? RETAINING LUGS... - Page 25 capiz 25 & capiz 28 Figure 18.8 18.7 Disconnect the electrical leads and air pressure switch connection tube from the fan, remove the fan screws and withdraw fan from fan hood with its 56º (Figure 18.5) bend. ELECTRICAL PRESSURE SWITCH HALL CONNECTIONS CONNECTION TUBE...
- Page 26 capiz 25 & capiz 28 Disconnect the cold water inlet connection to the 19.4 Central heating sensor boiler. The c/heating sensor is located on left side of the Clean and inspect the filter, replace if necessary. combustion chamber on the outlet of the primary Re-fit the filter and reinstate the cold water inlet (Figure 19.1) heat exchanger.
- Page 27 capiz 25 & capiz 28 19.5 Fan Unit 19.7 Burner Disconnect the electrical leads from the fan. Note. The replacement burner is supplied as component To remove the fan, disconnect the 90º bend from parts and requires assembly on site. the top of the boiler Remove the burner assembly from the combustion Disconnect the electrical leads and air pressure...
- Page 28 capiz 25 & capiz 28 RETAINING CLIPS Pull off the motor, remove the cover and disconnect the electrical leads from cable box Figure 19.8. Figure 19.4 CONTROLS FASCIA RETAINING CLIPS Figure 19.8 Fit the replacement motor in reverse order ensuring correct polarity of the electrical connections.
- Page 29 capiz 25 & capiz 28 Remove the fixing screws from the pump and SECURING hydraulic block at the bottom of the boiler SCREWS (6 OFF) ( Figure 19.10 ). SECURING SECURING SCREWS SCREW Figure 19.10 Remove the pump assembly. Remove the pump body from the hydraulic assembly by releasing the clip.
- Page 30 capiz 25 & capiz 28 Following replacement maximum Release the connection from gas valve and minimum settings for natural gas must be manifold inlet, retaining the washers for use on (Figure 19.13). reassembly checked to Technical data, section 2. Check the gas valve settings and re-calibrated by GAS VALVE AND the following method if required: MANIFOLD INLET...
- Page 31 capiz 25 & capiz 28 Re-connect the lead of gas valve coil. Safety Thermostats 19.15 Remove the front panel, combustion chamber After adjustment refit plastic cap on gas valve cover and right side panel. adjuster and remove gauge and leak test pressure Locate the overheat safety thermostats at the test point.
- Page 32 capiz 25 & capiz 28 20. Gas Type Conversion 19.16 Pressure relief valve ( Figure 19.22) Warning Gas conversion must be carried out by a competent Drain the boiler’s hydraulic circuit as detailed in person as defined in the Gas Safety and Use (19.2).
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Page 33: S A E F Y T D E V C I E S
capiz 25 & capiz 28 APPENDICES SPARE PARTS LIST PART No. DESCRIPTION ORDER CASE HYDROBLOCK – PUMP PART 3003200232 -24 kW NG) 3003202154 -28 kW NG) 3003200421 ELECTRONIC CONTROL BOARD 3003202166 3003200183 OVERHEAT SAFETY THERMOSTAT 3003200379 IGNITION ELECTRODE - RIGHT 3003202200 IGNITION ELECTRODE - LEFT 3003202201... -
Page 34: User Instructions
capiz 25 & capiz 28 25S & Condensing Wall Mounted System Boiler User Instructions www. h eat l i n e. co . uk... -
Page 35: 'Benchmark' Log Book
capiz 25 & capiz 28 Natural Gas / LPG HEATLINE™ CAPRIZ 25S / CAPRIZ 28S Condensing System Boilers British Gas Service Listing CAPRIZ 25S Condensing System Boiler G.C.No 41-157-10 CAPRIZ 28S Condensing System Boiler G.C.No 41-157-11 IMPORTANT INFORMATION The CAPRIZ 25S / CAPRIZ 28S is a high efficiency gas The Heatline range of heating boilers is fired system boiler and represents the highest level... - Page 36 capiz 25 & capiz 28 ACCESS TO THE BOILER CONTROLS GENERAL DESCRIPTION OF BOILER The CAPRIZ 25S & CAPRIZ 28S are system boilers for The boiler controls are sited at the bottom of the boiler’s central heating appliances. The internal control unit (Figure 1) front case.
- Page 37 capiz 25 & capiz 28 Boiler On The boiler ‘Stand by’ indicator (green) but not necessarily the full system. Ensure that lights when power is supplied to the PCB. vulnerable sections of the circuit are adequately lagged. Water Temperature The temperature of the SYSTEM PRESSURE water leaving the boiler is given by the red light indicators situated alongside the burner 'Stand...
- Page 38 capiz 25 & capiz 28 Page 36...
- Page 39 capiz 25 & capiz 28 Page 37 3003202304-01...
- Page 40 www. heatl ine. co. uk Heatline Nottingham Road, Belper, Derbyshire, DE56 1JT Tel: 01773 596 099 Fax: 01773 828 123 Email: sales@heatline.co.uk...
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