MANCO 6150 Owner's Manual

150cc fun kart

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Owner's manual (30 pages)

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READ THIS MANUAL CAREFULLY

IT CONTAINS IMPORTANT SAFETY INFORMATION

6150

RECOMMENDED MINIMUM OPERATOR AGE: 12

THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING

BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS

VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC

ROADS, STREETS, HIGHWAYS, AND THOROUGHFARES. THE OWNER AND EACH OPERATOR MUST

READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION,

AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE

VEHICLE. CHILDREN MUST BE OF AGE 12 OR OLDER AND SUPERVISED BY AN ADULT AT ALL TIMES

5-21-07

T T T T HIS VEHICLE IS FOR OFF

HIS VEHICLE IS FOR OFF- - - - ROAD USE ONLY

HIS VEHICLE IS FOR OFF

ROAD USE ONLY

WHEN USING THIS FUN-KART.

OWNER'S/OPERATOR'S MANUAL – 6150

150cc Fun Kart

PART NUMBER 14569

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Summary of Contents for MANCO 6150

Page 1 AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PORTIONS OF THE VEHICLE. CHILDREN MUST BE OF AGE 12 OR OLDER AND SUPERVISED BY AN ADULT AT ALL TIMES WHEN USING THIS FUN-KART. 5-21-07 PART NUMBER 14569 OWNER’S/OPERATOR’S MANUAL – 6150...
Page 2: General Information And Safety Vehicle Records
(90) days from the date of purchase for the frame, and (1) year from the date of purchase for the engine. Manco, if notified of a defect in material or workmanship during the period of warranty, will repair or replace, at its option, defective parts at no charge, other than the reasonable cost for the transportation of the component(s).
Page 3: Table Of Contents
Speed Reduction Installation ------------------------------------------------- 27 Replacement Parts and Service ------------------------------------------------- 27 Specifications Dimensions ------------------------------------------------------------------ 28 Engine ---------------------------------------------------------------------- 28 Capacities ------------------------------------------------------------------ 28 Miscellaneous --------------------------------------------------------------- 28 Periodic Check and Service Table ---------------------------------------------- 29 Electrical Schematic --------------------------------------------------------- 29 PAGE 2 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 4: Forward
It is also recommended to practice in a large open area to become familiar with the operation of the kart. We hope you will have a fun, safe experience with our products and thank you again for choosing a Manco Fun Machine.
Page 5: Important Safety Information
Safety decals must be replaced if they become unreadable or detached from the Fun-Kart. If decals are unreadable or missing, warning of potential hazards or safety requirements may be lacking. WARNING This Fun-Kart is not designed for use on rental tracks of any kind. PAGE 4 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 6 WARNING STOP the engine if the Fun-Kart makes unusual noises or vibrations. Check the Fun-Kart for damage. Excessive noise or vibration is a sign of loose or worn parts. PAGE 5 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 7 Keep the engine free of dirt and debris, especially in the throttle linkage area. WARNING NEVER start the engine without the operator properly seated and the restraint system properly adjusted and secured. PAGE 6 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 8 Operator must use mature judgment, skill and experience in choosing suitable terrain for individual operational capabilities. WARNING When turning on pavement, loose gravel, or similar surfaces, there is an increased risk in loss of control. ** ALWAYS SLOW DOWN! PAGE 7 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 9 When working on, around, or restarting engine, use extreme caution to avoid contact with the muffler, cylinder head or any potentially hot area on or around the engine. Ensure that all guards are in place prior to starting the engine. PAGE 8 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 10: Some Words About Safety
The following pages present important information and recommendations to help you drive your Kart safely. Please read through these pages thoroughly and view the Kart Safety DVD that was included with your unit. PAGE 9 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 11: Safety Labels
The following labels have been applied to your Fun Kart and should be considered as permanent parts of the vehicle. If a label should come off, become hard to read, or become damaged, contact your dealer or Manco PowerSports Customer Service department for warning label replacements. PAGE 10 OWNER’S/OPERATOR’S MANUAL –...
Page 12 The supervisor shall not allow anyone to ride in or operate the Fun-Kart with long hair, loose clothes, or jewelry that can get caught in moving parts below the seat or surrounding environment. Remove or tie back anything loose that can reach below or behind the seat before riding. PAGE 11 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 13 14. Fun-Kart components shall be maintained and repaired in accordance with the manufacturer’s specifications and utilizing only the manufacturer’s authorized replacement parts with installation performed by designated dealers or other skilled persons. PAGE 12 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 14: Are You Ready To Drive
Practice driving in a safe, open area to develop your skills. Do not drive on rough terrain until you get accustomed to the kart controls and feel comfortable with its size and weight. PAGE 13 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 15: Is Your Vehicle Ready To Drive
Always perform a pre-drive inspection before every drive and correct any problems. Pre-Ride Inspection The following checklist should be utilized to inspect your vehicle before each use to ensure that it is in proper working order. PAGE 14 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 16 Clean / tighten as necessary. Check that the battery is secured in place. Check all guards covering moving Tighten fasteners on loose guards. Replace 12. Guards parts. worn or damaged guards. PAGE 15 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 17: Safe Driving Precautions
Operating this kart on public streets, roads or highways could result in a collision with another vehicle. Never operate this kart on any public streets, roads or highways, whether they are dirt, gravel or paved surfaces. PAGE 16 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 18: Control Speed
Always be especially cautious on these types of terrain. PAGE 17 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 19: Kart Operation
To apply the brake, simply latch the parking brake lever onto the brake pedal. C. Lights This kart may come equipped with front running lights and/or a rear running/brake lamp. To turn the lights on, flip the switch PAGE 18 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 20 Never operate this kart when the seat is not securely locked into position. Serious injury or death could occur due to loss of control. Always make seat adjustments with the kart fully stopped and the engine shut off. PAGE 19 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 21 Steering Adjustment WARNING Do not operate the kart without ensuring that the steering adjustment knob is securely tightened. Serious injury or death could occur due to loss of control or rollover. PAGE 20 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 22: Kart Features And Locations
KART FEATURES AND LOCATIONS PAGE 21 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 23: Air Cleaner
Place the kart back onto a flat surface to level the engine, and Re-fill the crankcase with 30oz of SAE 10W40 motor oil. f. Check the oil level using the dipstick attached to the oil PAGE 22 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 24: Spark Plug
Using a Phillips screwdriver, adjust the idle screw (B) until the engine settles at approximately 1400RPM NOTE: For further carburetor adjustments, refer to the Service Manual available for purchase from your Dealer or by calling Manco PowerSports customer service. PAGE 23 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 25: General Cleaning
To DECREASE the shock stiffness, rotate the ring to the lowest (shortest) setting. Shock stiffness adjustments should be made based on the overall weight of the rider and occupant. Shock Adjustment PAGE 24 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 26: Shifter Adjustment
Remove the battery from the unit and apply a periodic trickle charge to maintain the battery at a proper voltage level for the next riding season. e. To protect the paint, plastics and upholstery, it is a good idea to keep the unit covered when not in use. PAGE 25 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 27: General Maintenance
Ensure the steering wheel is centered, and adjust Dimension B by equally rotating the tie rods in or out with a 12mm wrench. c. After adjusting to the desired length, tighten the lock nut against the rod end. d. Recheck the dimensions for proper alignment. PAGE 26 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 28: Speed Reduction Installation
This kart has been equipped with provision for a speed limiter to reduce the overall speed of the unit to 20mph max. This kit is available from your dealer or directly from Manco PowerSports by calling customer service at 1-800-643-7332. Or visit our website at www.mancopowersports.com.
Page 29: Specifications
Front Suspension ---------------------------------------- Independent Dual A-Arm Rear Suspension ------------------------------- Swing Arm/Double Oil Damped Shock Restraint System ------------------------------------ 3-Point Retractor Style Belt Final Drive Chain ----------------------------------------- KMC #50 – 5/8” Pitch Net Weight ------------------------------------------------------------- 436 lbs PAGE 28 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...
Page 30: Periodic Check And Service Table
Brake Fluid Gearbox Oil Engine Oil R (5hr) R (every 10hr) Chassis C, I Fuel Filter Battery A = Adjust, C= Clean, I = Inspect, L= Lubricate, R= Replace ELECTRICAL SCHEMATIC PAGE 29 OWNER’S/OPERATOR’S MANUAL – 6150 PART NUMBER 14569...

MANCO 6150 Owner's Manual

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