MANCO 6150 Owner's Manual

150cc fun kart

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Owner's manual (55 pages)

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Page 1 READ THIS MANUAL CAREFULLY IT CONTAINS IMPORTANT SAFETY INFORMATION 6150 150cc Fun Kart RECOMMENDED MINIMUM OPERATOR AGE: 12 THIS VEHICLE IS FOR OFF-ROAD USE ONLY THIS VEHICLE IS NOT DESIGNED FOR USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR...
Page 2 (90) days from the date of purchase for the frame, and (1) year from the date of purchase for the engine. Manco, if notified of a defect in material or workmanship during the period of warranty, will repair or replace, at itsoption, defective parts at no charge, other than the reasonable cost for the transportation of the component(s).
Page 3: Table Of Contents
TABLE OF CONTENTS PAGE SUBJECT General Information and Safety Vehicle Recerds Warranty Information Table Contents Fe rwa Warnings Cautions Seine Werds About Safety Ready Te Drive? Safe Driving Precautions Kart Operation Kart Operation Kart Features hecatiens Kart Service Cleaner Engine Lubricatien Spark Plug...
Page 4: Fe Rwa Rd
FORWARD Congratulations on the purchase of your Manco Fun Kart. Before operating this vehicle, the owner and each operator must understand that this vehicle was not designed or manufactured to meet specifications for use on public roads, streets, highways and thoroughfares.
Page 5 IMPORTANT SAFETY INFORMATION _'k WARNING Exhaust fumes are toxic. California Proposition 65 WARNING: Gasoline engine exhaust from this Fun-Kart contains chemicals know to the State of California to cause cancer, birth defects, or other reproductive harm. The engine exhaust contains carbon monoxide, which is a tasteless, odorless, poisonous gas.
Page 6 WARNING NEVER adjust, repair, or clean the Fun-kart while it is in motion. WARNING The safe operation of this Fun-Kart is dependent upon the operator's ability to exercise proper judgment. Operator and passenger must not be too small or too large for controlled operation. Operator and passenger must be of sufficient age, understanding, mental capacity, and physical capacity to safely operate the Fun-Kart.
Page 7 WARNING Keep guards in place at all times. Prevent accidental contact by the operator or service personnel while the Fun-Kart is running. The guards over the brake, clutch or torque converter, axle and drive sprockets also help prevent mud and debris from coming in contact with those items. WARNING Be sure the passenger restraint system (i.e.
Page 8 WARNING NEVER start the engine without checking to see that the throttle control is in idle position. WARNING NEVER tamper with, alter, or change the Fun-Kart's engine governor settings. The governor as set by the engine manufacturer, limitsmaximum engine speed and protects the engine from damage.
Page 9 WARNING ALWAYS SLOW DOWN when turning. High-speed turning can cause loss of control and/or possible operator injury. Turning on a slope increases the risk of rollover. Practice operation is required to coordinate turning skill. Failure to operate this Fun-kart at a safe speed while turning can result in a strong possibility of severe personal injury.
Page 10: Seine Werds About Safety
CAUTION During Fun-Kart storage, keep it in a place where gasoline fumes will not reach and open flame, spark, or other source of ignition. For long-term storage, fuel tank should be drained in an open, cool area. Engine must be allowed to cool before storage in any enclosure. NEVER store the Fun-kart in close proximity to appliances such as hot water heaters or furnaces.
Page 11 The following labels have been applied to your Fun Kart and should be considered as permanent parts of the vehicle. If a label should come off, become hard to read, or become damaged, contact your dealer or Manco PowerSports Customer Service department for warning label replacements. Risk of Death or_rious injury...
Page 12 QUALIFICATIONS FOR FUN-KART USERS This Fun-Kart is restricted to use by operator and passenger with a minimum age of twelve years. Fun-Karts are intended for use by operators who meet the physical and cognitive capabilities set out by the manufacturer in the material provided with the Fun-Kart.
Page 13 Fun-Kart operators and passengers shall adhere to all manufacturer's recommendations and instructions, as well as comply with all laws and ordinances, as well as: Operators shall stay seated with both hands on the steering wheel and both feet in the Fun-Kart at all times, whether moving or stationary, unless the Fun-Kart is stopped completely and the engine has been shut off.
Page 14: Are You Ready Te Drive
ARE YOU READY TO DRIVE? Before each drive, you need to make sure that you and your kart are both ready to drive. To help get you prepared, this section discusses how to evaluate your driving readiness, what items you should check on your kart, and adjustments to make for your comfort, convenience, or safety.
Page 15 _WARNING Operating this kart without your seat belt could cause you to be thrown from the kart, causing serious injury or death. No Alcohol or Drugs Alcohol, drugs and karts don't mix. Even a small amount of alcohol can impairyour ability to operate a kart safely.
Page 16 ENGINE STOPPED CHECKLIST ITEM INSPECTION PROCEDURE ACTION Add oil if required. Check for leaks. Engine Oil Level Refer to operator's manual. Tighten filler cap securely. Add fuel if necessary. Refer to operator's manual. DO NOT overfill. Fuel level DO NOT refuel a hot engine. Allow engine to DO NOT mix oil with gas.
Page 17: Safe Driving Precautions
ITEM INSPECTION PROCEDURE ACTION 13. Lights Check for proper operation See OPERATION - Control Console Check fasteners are tight, check 15. Ball Joints that all cotter pins are in place. See MAINTENANCE - Chassis Check for ball looseness ENGINE STARTED CHECKLIST ITEM INSPECTION PROCEDURE...
Page 18 Keep Hands and Feet on Controls When driving your kart, always keep both hands on the steering wheel and both feet on the foot controls. It is important to remain alert and remain focused when driving the kart. Removing hands or feet away from the controls can reduce your ability to react and maintain control of the kart.
Page 19: Kart Operation
Do Not Perform Stunts You should always operate your kart in a safe and reasonable manner. When driving, always keep all four wheels on the ground. WARNING Attempting wheelies, jumps, and other stunts increase the chances of an accident, including an overturn.
Page 20 located next to the ignition switch on the dashboard of the unit. The rear brake light will activate automatically when the brake pedal is depressed. [k WARNING Your kart may or may not be equipped with daytime lights. Lights are designed for daytime use only and are intended to increase the visual awareness...
Page 21 H. Occupant Restraints This kart is equipped with 3 point retracting seat belts. Insert the metal tongue into the buckle until it is securely attached. Final adjustments should be made with the plastic tension stop such that the belt is against the shoulder and chest with no excess slack.
Page 22: Kart Features And Hecatiens
KART FEATURES AND LOCATIONS IIIL YRIR PAGE 21 OWNII:I:8iC)'i R' i():!8 I"AN ,"A 615(} I%_R N/;i'@l%:i 41_@_:...
Page 23: Air Cleaner
SERVICE INSTRUCTIONS A. Air Cleaner This unit is equipped with a paper style air filter element and should be replaced after every 20 hours of operation (Ref Figure). NOTE: Operation in unusually dusty conditions may require more frequent replacement. 1) Remove the air cleaner cover (1) by removing the Phillips head screws.
Page 24: Spark Plug
plug cap. Be sure to check the oil level before each use of the kart. Add oil when necessary to keep the oil level between the bottom of the dipstick and the "O" mark. NOTE: Oil level should checked by dipping the oil level stick into the crankcase WITHOUT screwing the cap in. Some units are equipped with a remote oil cooler (1)) and filter (2) located just behind the driver seat under the battery tray.
Page 25: Generalcleaninq
E. Cleaning Instructions Keep your kart clean by using a clean rag and a mild detergent and water solution. Wipe off all dirt and oil from around the controls. Wipe off any spilled fuel and oil. Keep the engine clean and clear of foreign objects, especially those around the air intake fan and air inlet ductwork.
Page 26: 1.Shifter Adjustment
1.Shifter Adjustment Your unit may require an occasional adjustment in the shift cables due to typical stretch found during normal operation of the kart. To make shift adjustments refer to the following procedure: Push the shift lever to the "D" position Check the restriction control disc...
Page 27: General Maintenance
GENERAL MAINTENANCE Front Wheel Replacement Do not disassemble the castle nuts when you replace the front wheels. It is only necessary to remove the 4 lug nuts to remove the wheel. (See Figure) Tighten the nuts securely after replacing the wheels.
Page 28: Speed Rejuctih_ Installatih
This kart has been equipped with provision for a speed limiter to reduce the overall speed of the unit to 20mph max. This kit is available from your dealer or directly from Manco PowerSports by calling customer service at 1-800-643-7332. Or visit our website at www.mancopowersports.com.
Page 29: Specifications
SPECIFICATIONS Dimensions Overall Lengtk 91.0 in. (2311ran) Overall Width 47.3 (1200ran) Overall Height 55.4 (1406mr0 Wheelbase 59.0 (150(mr0 Fr:)nt Track 41.0 (1O40r_r_) (</L Tire) Rear Track 36.3 ( 920mr0 (</L Tire) Gr i)und Clearance 6.7 in. ( 170mrs) Engine Type Single <ylinder &...
Page 30: Periodic Check And Service Table
Periodic Checks & Services The maintenance intervalsin the following table are based upon average driving conditions. Driving in unusually dusty areas may require more frequent servicing. Item Initial Service Monthly Quarterly Yearly (First Week) Tire Pressure / Wear Brake System Fastener Tightness Air Cleaner Carburetor...

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