Pop PNT1000L-PC Maintenance Manual
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Pop PNT1000L-PC Maintenance Manual

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Summary of Contents for Pop PNT1000L-PC

  • Page 1 ™ Tool PNT1000L-PC Maintenance Manual...

  • Page 2: Table Of Contents

    Lubricate Rotating Parts........................19 Recharging Hydraulics ........................20 Troubleshooting ............................22 Safety Data ............................. 24 EC Declaration of Conformity ......................... 26 Page 2 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...

  • Page 3: Introduction

    5/16-18 M10X1.5   * 3/8-16 M12X1.75 * 1/2-13 * Need to set tool at 0.55 MPa [80 psi] Minimum. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 3...

  • Page 4: Safety Instructions

    If damaged, stop use immediately and have the tool repaired or replaced. 6. This tool is not designed for use in explosive atmospheres. Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...

  • Page 5: Specifications

    Shell Telus Oil C68 Idemitsu Daphne Hydro 68A Cosmo Cosmo Olpas 68 Esso Telesso 68 Nisseki FBK RO68 Mitsubishi Diamond Lube RO68 (N) Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 5...

  • Page 6: Tool Parts

    DPN907-006 Cap screw M4 X 20 DPN277-185 POP NUT™ Mandrel Release FG2245 Operating Instructions FG2268 Maintenance Manual FG2222 Warranty Card Page 6 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 7 3/8-16 1/2-13 PNT1000-02-813P φ12.8 PNT1000-01-813 1/2-13 * Refer to the Tool Setup section for details of Nosepiece and Mandrel installation. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 7...

  • Page 8: Pnt1000L-Pc Diagram

    PNT1000L-PC Diagram Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 9 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 9...

  • Page 10: Parts List

    PNT1000-28 Ram Seal Receiver PNT1000-54 Valve Stopper DPN277-180 Chamber PNT1000-55A R Joint DPN902-005 E Retaining Ring PNT1000-56A R Joint Adapter Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 11 Nose Piece, M10 DPN900-044 O-Ring *See Table 5 for additional Mandrels and Nosepieces PNT600-107 O-Ring Holder DPN900-045 O-Ring DPN902-002 Retaining Ring Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 11...

  • Page 12: Tool Setup

    Also make sure the hose material is suitable for the operating environment (i.e. oil proof, wear and abrasion resistance etc.). For details, refer to your hose manufacturer's catalog. Page 12 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...

  • Page 13: Mandrel And Nosepiece Installation

    6. Screw the Nosepiece into the Nose Housing 7. Lock it in place by tightening the Lock Nut against the Nose Housing Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 13...

  • Page 14: Basic Tool Operation

    Tighten the lock nut against the Nose Housing. Open End Closed End One Thread One Thread Figure 7: Proper Mandrel and Nosepiece adjustment Page 14 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...

  • Page 15: Setting Force Valve Spring Selection

    Setting Force Valve Spring Selection There is one type of spring used with the PNT1000L-PC tool that covers the range of inserts • indicated. Review the table below Valve Spring part number. • Table 6: Setting Force Valve Spring for Standard & Thick Wall inserts...

  • Page 16: Tool Operation

    Fit the flange of the insert flat against the work piece. • Do not tilt the tool. The tool must be perpendicular to the work piece. • Page 16 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 17 Spin Pull Head Cap Screw 2. Trigger 1. Control Knob Nose Housing Figure 12: Disengaging the tool from the insert Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 17...

  • Page 18: Setting Force Adjustment

    If the Adjuster is rotated clockwise by a large amount to increase the setting force it may cause stripping or sticking of Mandrel and/or POP NUT™ threads. Page 18 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...

  • Page 19: Maintenance

    Mandrel rotation speed and torque Spin Pull Head Case Spin Pull Head Figure 15: Lubricating the Spin Pull Head Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 19...

  • Page 20: Recharging Hydraulics

    9. Check to see if the oil level has fallen or if there are air bubbles present in the oil 10. If the oil level has dropped or air bubbles are present, repeat steps 7 thru 9 Page 20 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 21 15. Use a flat bladed screwdriver to unscrew the fill screw to let any excess oil and air (bubbles) escape. 16. Once the hydraulic oil stops coming out, tighten the Fill Screw Figure 19: Purging excess oil Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 21...

  • Page 22: Troubleshooting

    Too little hydraulic oil or air is Recharge the hydraulic oil Maintenance mixed in hydraulic oil. Page 22 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 23 Too much hydraulic oil or air is Recharge the hydraulic oil Maintenance installation mixed in hydraulic oil Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 23...

  • Page 24: Safety Data

    If irritation persists, consult a physician. Fire: FLASH POINT: COC- 400°F Cool exposed containers with water. Use foam, dry chemical, carbon dioxide or water spray. Page 24 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 25 Storage: Store in a cool, dry place with adequate ventilation. INGESTION: Keep away from open flames and high temperatures. Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 25...

  • Page 26: Ec Declaration Of Conformity

    Following the provisions of the Machine Directive 98/37/EEC which replaces Directive 89/392/EEC and it’s amending Directives 91/368/EEC, 93/44/EEC and 93/68/EEC. Signed: ____________________________________ Eymard Chitty, Vice President, R&D Birmingham June, 2008 Page 26 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 27 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 27...
  • Page 28 Page 28 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...

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