Safety Instructions TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL CAREFULLY BEFORE SETTING UP OR OPERATING THE POP ® ProSet™ 1600 SERIES TOOLS 1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies. 2.
Front End Service Jaw Guide Nose Housing Nut Pulling Head Nose Housing Jaw Guide Lock Housing Adapter Wrench Flat Jaw Guide Lock motion O-Ring For optimum tool performance, Front-End Service should be performed regularly as per the “Preventative Maintenance Schedule”. Note: UNPLUG AIR SUPPLY while servicing front-end to avoid INJURY.
® Mandrel Collection System (MCS) – ProSet 1600 MCS For safety purposes, removing the Collector from the tool automatically turns the MCS suction OFF. Refitting the Collector turns the MCS suction ON. MCS suction OFF MCS suction ON Cleaning the Collector Silencer For optimum performance, the Collector Silencer should be cleaned at regular intervals as per the “Preventative Maintenance Schedule”.
2. RE-ASSEMBLE THE COLLECTOR : • Secure Collector End (104) to Collector Body (101). Use a screwdriver or similar tool to hold the Collector End in place during re-assembly (see picture below). • Place the Collector Silencer (103) onto the Collector End (104). •...
® ProSet 1600/1600MCS Diagram Use with 3 size rivets ® These items require Loctite 242 adhesive. (†) These items have a specific tightening torque as indicated in the “Tool Assembly Torque Requirements” table. Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
Parts List Item Part No. Description 1600 1600 Item Part No. Description 1600 1600 PRN414 Nosepiece 4 size DPN900-011 O-Ring PRG402-8A Jaws 1set(2) 1set(2) DPN900-012 O-Ring DPN239-006 Jaw Guide DPN239-068 J Valve Rod DPN239-007 Pulling Head DPN239-069 EXT Silencer DPN239-008 Jaw Guide Lock DPN900-013 O-Ring...
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Optional Parts and Kits are also available separately. Part No. Description Part No. Description PRN214 Nose piece for 2.0 mm rivet (Micro Rivets) DPN900-006 O-Ring PRG402-02 Jaws for 2.0 mm rivet (Micro Rivets) DPN900-007 O-Ring DPN239-110 17mm Hex. Socket screw key for End DPN900-010 O-Ring ®...
Hydraulic Oil Charging Procedure IMPORTANT. TOOL MUST BE DISCONNECTED FROM THE AIR SUPPLY. USE ONLY APPROVED HYDRAULIC OIL SPECIFIED IN THIS MANUAL. Fig. 1 Disconnect from air supply. Remove Nose Housing (6) and Collector (96). Remove four Socket Head Cap Screws (88) using 4mm Hex-Key wrench (accessory).
12. When there are no more bubbles in the oil, top off the hydraulic oil in the Sleeve Lower (51) to the level of the Backup Ring (53). 13. Make sure the Jaw Guide (3) is loose (see Step 7). Push the Air Piston Assembly (57) into the Sleeve Lower (51) to the half-way point.
Troubleshooting Symptom Probable Cause Remedy Tool not connected to air supply. Connect to recommended air supply source. OS Valve is in “OFF” position. Slide OS Valve to ON position. TOOL FAILS TO OPERATE Insufficient air pressure. Adjust air supply pressure. Air pressure is too high.
EC Declaration of Conformity We, Emhart Teknologies Tucker Fasteners Limited Birmingham B42 1BP United Kingdom. Declare that: ® ProSet 1600 ® ProSet 1600 MCS Conforms to the following standards: EN ISO 12100 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 - 1 ISO prEN 792 part 1...
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THE AMERICAS EUROPE ASIA PACIFIC United States Denmark Japan 50 Shelton Technology Center Farverland 1B Shuwa Kioicho Park Building 302 P.O. Box 859 DK-2600 Glostrup 3-6 Kioicho, Chiyoda-Ku Shelton, CT 06484 Denmark Tokyo, 102-0094, Japan Tel. +45-4484-1100 Tel. 81-03-3265-7291 Tel. 203-924-9341 Fax.
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