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Summary of Contents for Pop ProSet 1600 Series
- Page 1 Rivet Tool ProSet 1600 Series ® Maintenance Manual...
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Page 2: Table Of Contents
Contents Introduction...............................2 Safety Instructions............................3 Specifications ............................4 Packaged Accessories..........................4 Tool Requirements ..........................4 ® ProSet 1600 Tool Dimensions ......................5 Common Nosepieces..........................6 Basic Tool Operation ..........................6 Front End Service ..........................7 ® Mandrel Collection System (MCS) – ProSet 1600 MCS ..............8 Cleaning the Collector Silencer......................8 Tool Assembly Torque Requirements....................9 ®... -
Page 3: Safety Instructions
Safety Instructions TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL CAREFULLY BEFORE SETTING UP OR OPERATING THE POP ® ProSet™ 1600 SERIES TOOLS 1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies. 2. -
Page 4: Specifications
Specifications ® ® ProSet 1600 ProSet 1600MCS Weight 2.15 lbs. (0.98 kg) 2.30 lbs. (1.05 kg) Length 10.83” (275 mm) 10.71” (272 mm) Height 8.94” (227 mm) 8.94” (227 mm) Stroke 0.71” (18 mm) 0.71” 18 mm) 0.043 cu. ft. per rivet 2.47 scfm (max.) Air Consumption (1.22... -
Page 5: Proset ® 1600 Tool Dimensions
® ProSet 1600 Tool Dimensions 10.83” (275 mm) 3.3” (82 mm) .682” (17.3 mm) 1.82” (46.3 mm) 1.83” (46.5 mm) 8.94” (227 mm) ® ProSet 1600 2.99” (76 mm) 3.27” (83 mm) 10.71” (272 mm) 3.23” (82 mm) .682” (17.3 mm) 1.82”... -
Page 6: Common Nosepieces
Common Nosepieces Closed End HR Rivets Rivet Diameter Open End Jaw Pusher Aluminum Aluminum Steel Steel Mandrel Mandrel Body Body FAN239-176* 2.0 mm PRN214 (PRG402-02 - JAWS) 3/32” (2.4 mm) PRN314* FAN239-176* 1/8” (3.2 mm) or PRN414* PRN424 PRN434 PRN414* PRN4K 7/64”... -
Page 7: Front End Service
Front End Service Jaw Guide Nose Housing Nut Pulling Head Nose Housing Jaw Guide Lock Housing Adapter Wrench Flat Jaw Guide Lock motion O-Ring For optimum tool performance, Front-End Service should be performed regularly as per the “Preventative Maintenance Schedule”. Note: UNPLUG AIR SUPPLY while servicing front-end to avoid INJURY. -
Page 8: Mandrel Collection System (Mcs) - Proset 1600 Mcs
® Mandrel Collection System (MCS) – ProSet 1600 MCS For safety purposes, removing the Collector from the tool automatically turns the MCS suction OFF. Refitting the Collector turns the MCS suction ON. MCS suction OFF MCS suction ON Cleaning the Collector Silencer For optimum performance, the Collector Silencer should be cleaned at regular intervals as per the “Preventative Maintenance Schedule”. -
Page 9: Tool Assembly Torque Requirements
2. RE-ASSEMBLE THE COLLECTOR : • Secure Collector End (104) to Collector Body (101). Use a screwdriver or similar tool to hold the Collector End in place during re-assembly (see picture below). • Place the Collector Silencer (103) onto the Collector End (104). •... -
Page 10: Proset 1600/1600Mcs Diagram
® ProSet 1600/1600MCS Diagram Use with 3 size rivets ® These items require Loctite 242 adhesive. (†) These items have a specific tightening torque as indicated in the “Tool Assembly Torque Requirements” table. Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614... - Page 11 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 11...
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Page 12: Parts List
Parts List Item Part No. Description 1600 1600 Item Part No. Description 1600 1600 PRN414 Nosepiece 4 size DPN900-011 O-Ring PRG402-8A Jaws 1set(2) 1set(2) DPN900-012 O-Ring DPN239-006 Jaw Guide DPN239-068 J Valve Rod DPN239-007 Pulling Head DPN239-069 EXT Silencer DPN239-008 Jaw Guide Lock DPN900-013 O-Ring... - Page 13 Optional Parts and Kits are also available separately. Part No. Description Part No. Description PRN214 Nose piece for 2.0 mm rivet (Micro Rivets) DPN900-006 O-Ring PRG402-02 Jaws for 2.0 mm rivet (Micro Rivets) DPN900-007 O-Ring DPN239-110 17mm Hex. Socket screw key for End DPN900-010 O-Ring ®...
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Page 14: Hydraulic Oil Charging Procedure
Hydraulic Oil Charging Procedure IMPORTANT. TOOL MUST BE DISCONNECTED FROM THE AIR SUPPLY. USE ONLY APPROVED HYDRAULIC OIL SPECIFIED IN THIS MANUAL. Fig. 1 Disconnect from air supply. Remove Nose Housing (6) and Collector (96). Remove four Socket Head Cap Screws (88) using 4mm Hex-Key wrench (accessory). -
Page 15: Maintenance
12. When there are no more bubbles in the oil, top off the hydraulic oil in the Sleeve Lower (51) to the level of the Backup Ring (53). 13. Make sure the Jaw Guide (3) is loose (see Step 7). Push the Air Piston Assembly (57) into the Sleeve Lower (51) to the half-way point. -
Page 16: Safety Data
Safety Data SEAL LUBE PSA075508P JAW LUBE HYDRAULIC OIL (P/N: (P/N: PRG510-130) (P/N: PRG540-130) ® LUBRIPLATE 130-AA SUNPAR 107 MOBIL DTE 26 Manufactured By: Manufactured by: Manufactured By: Sunoco, Inc. Fiske Brothers Refining Co. ExxonMobil Corporation Emergency Phone: (800) 424-9300 Phone: (419) 691-2491 Emergency Phone: (609) 737-4411 Emergency: (800) 255-3924... -
Page 17: Troubleshooting
Troubleshooting Symptom Probable Cause Remedy Tool not connected to air supply. Connect to recommended air supply source. OS Valve is in “OFF” position. Slide OS Valve to ON position. TOOL FAILS TO OPERATE Insufficient air pressure. Adjust air supply pressure. Air pressure is too high. -
Page 18: Ec Declaration Of Conformity
EC Declaration of Conformity We, Emhart Teknologies Tucker Fasteners Limited Birmingham B42 1BP United Kingdom. Declare that: ® ProSet 1600 ® ProSet 1600 MCS Conforms to the following standards: EN ISO 12100 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 - 1 ISO prEN 792 part 1... - Page 19 Notes Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 19...
- Page 20 THE AMERICAS EUROPE ASIA PACIFIC United States Denmark Japan 50 Shelton Technology Center Farverland 1B Shuwa Kioicho Park Building 302 P.O. Box 859 DK-2600 Glostrup 3-6 Kioicho, Chiyoda-Ku Shelton, CT 06484 Denmark Tokyo, 102-0094, Japan Tel. +45-4484-1100 Tel. 81-03-3265-7291 Tel. 203-924-9341 Fax.
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