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Pop Nut PNT800L-PC Maintenance Manual

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PNT800L-PC
Maintenance Manual

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Summary of Contents for Pop Pop Nut PNT800L-PC

  • Page 1 PNT800L-PC Maintenance Manual...
  • Page 2 Contents...
  • Page 3 Introduction ® setting force • • • Mandrel and Nosepiece Requirements Specification Table 1: Material Thread Size Aluminum Steel Steel RLT Stainless...

  • Page 4: Safety Instructions

    Safety Instructions POP NUT • CAUTION! • WARNING! CAUTION! WARNING!

  • Page 5: Specifications

    Specifications Table 2: Feature Specification Specified Hydraulic Oils POP NUT™ blind rivet nut range Figure 1: Hydraulic oil Table 3: Company name Product name...
  • Page 6 Figure 2: Table 4: Part No. Item...
  • Page 7 Table 5: Flat Nosepiece Mandrel (Std & ST) Piloted Nosepiece Mandrel (TK,TL,TH) Tool Setup...

  • Page 8: Pnt800L-Pc Diagram

    PNT800L-PC Diagram...

  • Page 10: Parts List

    Parts List Item Part No. Description Item Part No. Description...
  • Page 11 Item Part No. Description Item Part No. Description PNT600-107 O-Ring Holder DPN900-045 O-Ring DPN902-002 Retaining Ring PNT600-110 Casing PNT600-111 Ball Bearing PNT600-112 Rear Plate PNT600-113 Rotor PNT600-114 Blade PNT600-115 Spring Pin PNT600-116 Cylinder PNT600-117 Front Plate PNT600-118 Ball Bearing PNT600-119 Spacer PNT600-120 Sun Gear...

  • Page 12: Tool Setup

    Tool Setup Initial Setup Basic Tool Operation • • Regulator Lubricator Air Filter Air Inlet Coupler (Socket) Air Hose Air Fitting Note: Air Hose and fittings not included with tool Figure 3: Note: WARNING!
  • Page 13 Mandrel Installation (with POP NUT™ Mandrel Release, DPN277-179) 1. Disconnect the Air Supply Figure 4: Mandrel Installation (without POP NUT™ Mandrel Release, DPN277-179) 1. Disconnect the Air Supply Note: Figure 5: Nosepiece Installation 1. Disconnect the Air Supply Mandrel &...

  • Page 14: Basic Tool Operation

    Basic Tool Operation Before setting POP NUTs™ with this tool, refer to the Safety Instructions and Tool Setup sections of this manual to ensure safe and reliable tool operation. Mandrel and Nosepiece Requirements Figure 6: Open End POP NUTs™ Closed End POP NUTs™...
  • Page 15 • • • Table 6: Material Thread Size Aluminum Steel Stainless Thick Wall (Std & ST) Table 7: Thread Steel Size Thin Wall (TK, TL, TH) DPN901-023: DPN901-024: Figure 8:...
  • Page 16 Loading the POP NUT™ onto the tool Not OK Figure 9: Installing the POP NUT™ into the work piece Figure 10: Note: • •...
  • Page 17 Not OK Not OK Figure 11: *Disengaging the tool from the insert WARNING! DO NOT To disengage the tool from the insert and application: To disengage the tool from the insert and work piece if the Mandrel is stuck: Figure 12:...

  • Page 18: Setting Force Adjustment

    Setting Force Adjustment • Setting Force Valve Spring Selection • • • SPH, SFH, APH, AFH, SPS, SFS, APS, AFS & SRH Series Table 8: Thread Size Stroke (S ) Formula SPH625 Workpiece thickness value last digits number − − −...
  • Page 19 Figure 13: IF… THEN… Adjustment of Setting Force • • Adjustment of Setting Force DESIRED EFFECT ACTION Figure 14:...
  • Page 20 Note: • • Multiple work piece thicknesses WARNING!

  • Page 21: Maintenance

    Maintenance Table 9: Frequency Details Item • Tool Setup • • • • • • • • Recharging Hydraulics • Figure 15: • Figure 16:...
  • Page 22 • Note: Recharging Procedure Figure 17: Note: Specified Hydraulic Oils Figure 18:...
  • Page 23 Figure 19: Figure 20:...

  • Page 24: Troubleshooting

    Troubleshooting Problem Cause Action Section Table 5 Disengaging the tool from the insert...
  • Page 25 Problem Cause Action Section...

  • Page 26: Safety Data

    Safety Data SEAL LUBE (P/N: PSA075508P) HYDRAULIC OIL (P/N: PRG540-130) ® LUBRIPLATE 130-AA MOBIL DTE 26 ® ALVANIA EP Grease 1 Shell TELLUS 68 First Aid: Distributed By: First Aid: Fire: Environment: Fire: Environment: Handling/ Storage: Handling: Storage...

  • Page 27: Ec Declaration Of Conformity

    EC Declaration of Conformity PNT800L-PC...
  • Page 28 THE AMERICAS EUROPE ASIA PACIFIC United States Denmark Korea Finland Canada France P.R.China Brazil México Norway Spain Sweden United Kingdom...

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