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Pop NUT PNT800L-PC Maintenance Manual

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PNT800L-PC
Maintenance Manual
POP
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™
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Summary of Contents for Pop POP NUT PNT800L-PC

  • Page 1 ™ Tool PNT800L-PC Maintenance Manual...

  • Page 2: Table Of Contents

    Setting Force Valve Spring Selection....................15 Tool Operation............................. 16 Setting Force Adjustment........................18 Adjustment for Standard POP NUTs™ ....................18 Adjustment for ST & Thin Wall POP NUTs™ ..................18 Adjustment of Setting Force........................ 18 Maintenance ............................19 Clean & Lube Mandrel ........................19 Lubricate Rotating Parts........................

  • Page 3: Introduction

    Proper set achieved even with a small gap between the nut flange and Nosepiece. • Table 1 lists the POP NUT™ blind rivet nuts that can be fastened using this tool. The Nosepiece and Mandrel must be changed to fit some sizes of POP NUT™. (See Table 5, Mandrel and Nosepiece Requirements table in the Specification section) Table 1: POP NUT™...

  • Page 4: Safety Instructions

    Safety Instructions TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL CAREFULLY BEFORE SETTING UP OR OPERATING THE POP NUT SERIES TOOLS DEFINITIONS: • CAUTION! – Failure to observe this precaution could result in physical damage or minor injury.

  • Page 5: Specifications

    0.5 - 0.6MPa (5 - 6 bar) (72.5 - 87 psi) Hydraulic Oil See Table 3, Specified Hydraulic Oils Setting capacity See Table 1, POP NUT™ blind rivet nut range = 72.7 dB(A), L = 77.6 dB(A), Aeq,T Tool Noise Level = 106.3 dB(C)

  • Page 6: Tool Parts

    (Not Included) Chamber Figure 2: Tool Parts Diagram Packaged Accessories Table 4: Packaged Accessories Part No. Item PNT800L-PC-T PNT800L-PC POP NUT™ Tool PNT600-132 Hook PNT600-133 Hex wrench 1.5 mm DPN907-006 Cap screw M4 X 20 DPN277-179 POP NUT™ Mandrel Release...
  • Page 7 Table 5: Mandrel and Nosepiece requirements Flat Nosepiece Mandrel Thick Wall I.D. M8X1.0 Thread size (Std & ST) POP NUT Thread size Part No. I.D. Part No. Thread size M4X0.7 PNT600-02-4 φ4.5 PNT600-01-4 M4X0.7 M5X0.8 PNT600-02-5 φ5.1 PNT600-01-5 M5X0.8 M6X1.0 PNT600-02-6 φ6.1...

  • Page 8: Pnt800L-Pc Diagram

    PNT800L-PC Diagram Page 8 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...
  • Page 9 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 9...

  • Page 10: Parts List

    Parts List Item Part No. Description Item Part No. Description PNT600-01-6P Mandrel M6 PNT600-039 Truss Head Screw PNT600-02-6 Nose Piece M6 DPN277-183 Chamber PNT600-03 Lock Nut PNT600-41A R Joint Adapter PNT600-04A Nose Housing DPN900-021 O-Ring DPN277-001 Spin Pull Head Case PNT600-43 R Joint Spacer DPN277-002...
  • Page 11 PNT600-02-5 Nose Piece, M5 PNT600-101A Motor Case End Plate PNT600-02-8 Nose Piece, M8 DPN900-043 O-Ring DPN277-179 POP NUT Mandrel Release PNT600-103 M Valve Rod PNT600-104 Motor Case End *See table 5 for additional Mandrels and Nosepieces PNT600-105 Washer DPN900-044 O-Ring Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel.

  • Page 12: Tool Setup

    Tool Setup Initial Setup 1. Check that the correct Nosepiece and Mandrel are fitted for the POP NUT™. See the Basic Tool Operation section for proper tool adjustment. 2. Connect an air fitting to the Swivel Air Fitting of the tool. The Swivel Air Fitting is a 1/4 NPTF thread.

  • Page 13: Mandrel And Nosepiece Installation

    3. Remove the Nosepiece from the tool by loosening the Lock Nut and unscrewing it. 4. Insert the POP NUT™ Mandrel Release tool over the Mandrel and into the Nose Housing. 5. Push in to disengage the Lock Pin Holder from the Mandrel.

  • Page 14: Basic Tool Operation

    Mandrel & Nosepiece Adjustment 1. Verify that the correct Mandrel and Nosepiece are fitted to the tool for the desired POP NUT™ (See Mandrel and Nosepiece Requirements table in the Specifications section).

  • Page 15: Setting Force Valve Spring Selection

    Setting Force Valve Spring Selection There are two types of spring used with the PNT800L-PC tool depending on the insert being • used. Review the table below and select the proper Valve Spring for the insert being used. • Table 6: Setting Force Valve Springs for Standard & Thick Wall inserts Material Thread Size...

  • Page 16: Tool Operation

    Figure 9: Loading the POP NUT™ onto tool Installing the POP NUT™ into the work piece 1. With the POP NUT™ mounted on the Mandrel, insert it perpendicularly into the hole of the work piece 2. Pull the trigger and hold it to install the insert 3.
  • Page 17 Not OK Not OK Figure 11: Proper insertion of POP NUT™ threaded inserts into an application *Disengaging the tool from the insert If you let go of the trigger during the installation sequence, the hydraulics will reset, the insert may •...

  • Page 18: Setting Force Adjustment

    Adjust the setting force of the tool according to insert size and thickness of work piece as • indicated in the instructions below. Test 5 pieces before beginning production work to ensure proper setting of the POP NUT™. • Proper setting force is critical: •...

  • Page 19: Maintenance

    Over time, debris can stick to the Mandrel reducing its lubrication making it difficult to mount POP NUTs™ or causing premature wear or jams. Lube the Mandrel with 1 drop of oil. Use the same oil that is used with the Air Lubricator or an ISO VG 32 type oil.

  • Page 20: Recharging Hydraulics

    Recharging Hydraulics If the stroke gets too short and the tool is unable to properly set an insert the Hydraulic Oil may • need to be recharged. Note: If the stroke is still inadequate after recharging, the Hydraulic Seals may need to be replaced.
  • Page 21 Air Piston Tube Insertion Assembly Hole Air Piston Assembly Tube Handle Lower Tube Insertion Hole Tube Figure 18: Recharging and purging air bubbles 11. After replacement of the hydraulic oil, line up the Air Piston Assembly and the Tube Insertion Hole in the Handle Lower and push the Tube into place.

  • Page 22: Troubleshooting

    Cause Action Section Cannot thread the Incorrect Mandrel and Change to the correct parts Specifications, POP NUT™ onto Nosepiece for the POP Nut you are Table 5 Mandrel using. Mandrel threads are Replace the Mandrel Tool Setup, damaged. Mandrel and...
  • Page 23 Problem Cause Action Section The Mandrel is Life of the Mandrel Replace the Mandrel Tool Setup, damaged, and/or Mandrel and broken Nosepiece installation The setting force is excessive Adjust the setting force Setting Force correctly Adjustment Replace the damaged parts Tool Setup, Mandrel and Nosepiece...

  • Page 24: Safety Data

    Safety Data Environment: SEAL LUBE (P/N: PSA075508P) WASTE DISPOSAL: Assure conformity with applicable disposal regulations. ® LUBRIPLATE 130-AA Dispose of absorbed material at an approved waste disposal facility or site. Manufactured by: Fiske Brothers Refining Co. SPILLAGE: Phone: (419) 691-2491 Scrape up grease, wash remainder with suitable Emergency: (800) 255-3924 petroleum solvent or add absorbent.
  • Page 25 Do not induce vomiting. In general, no treatment is HYDRAULIC OIL (P/N: PRG540-130) necessary unless large quantities of product are ingested. However, get medical attention. MOBIL DTE 26 EYES: Manufactured By: Flush with water. If irritation occurs, get medical ExxonMobil Corporation attention.

  • Page 26: Ec Declaration Of Conformity

    EC Declaration of Conformity We, Emhart Teknologies Tucker Fasteners Limited Birmingham B42 1BP United Kingdom. Declare that: PNT800L-PC Conforms to the following standards: EN 292 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 - 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of the Machine Directive 98/37/EEC which replaces Directive 89/392/EEC...
  • Page 27 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 Page 27...
  • Page 28 Page 28 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614...

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