Char-Griller DC50 Owner's Manual
Char-Griller DC50 Owner's Manual

Char-Griller DC50 Owner's Manual

Lp gas & charcoal grill

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Features:
Porcelain Coated Cast Iron
Stainless Steel Thermometers
Chrome Plated Warming Racks
Gas Grill Features:
40,800 BTU
Stainless Steel Tube Burners
12,000 BTU Side Burner
Cast Brass Side Burner
Electronic Igniters
Charcoal Grill Features:
Start charcoal with gas burner
Adjustable Height Charcoal
Grate
Side Fire Box Optional for Texas
Style Smoking
LOW
!
SAVE THESE INSTRUCTIONS FOR FUTURE
REFERENCE. IF YOU ARE ASSEMBLING
THIS UNIT FOR SOMEONE ELSE, GIVE THIS
MANUAL TO HIM OR HER TO SAVE FOR
FUTURE REFERENCE.
OWNER'S MANUAL
MODEL#DC50
Gas & Charcoal Grill
LP
WARNING:
Improper installation, adjustment, alteration,
service or maintenance could cause injury
or property damage Read the installation,
operation and maintenance instructions
thoroughly before assembling or servicing
this equipment.
Failure to follow these instructions could
result in fire or explosion that could cause
property damage, personal injury or death.
DANGER:
DO NOT use gas grill for indoor cooking or
heating. TOXIC fumes can accumulate and
cause asphyxiation. Do not use in or on
boats or recreational vehicles.
PROP 65 WARNING:
Chemicals known to the state of California
to cause cancer, birth defects or other
reproductive harm are created by the
combustion of propane.
A propane gas cylinder is required for
operation.
for commercial use.
This gas grill is not intended

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Summary of Contents for Char-Griller DC50

  • Page 1 OWNER’S MANUAL MODEL#DC50 Gas & Charcoal Grill Features: • Porcelain Coated Cast Iron • Stainless Steel Thermometers • Chrome Plated Warming Racks Gas Grill Features: • 40,800 BTU • Stainless Steel Tube Burners • 12,000 BTU Side Burner • Cast Brass Side Burner •...
  • Page 2 DANGER If you smell gas: Shut off gas to the appliance. Extinguish any open flame. Open Lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. WARNING • Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
  • Page 3: Table Of Contents

    Table of Contents Important Safety Information.………………………..page 4 - 5 Illustrated Parts List……………………………..…..page 6 – 8 …..page 9 Tools Required, Assembly Tips and Hardware List.. Assembly Instructions……………………………..page 10 – 18 Operating Grill Connecting Gas Cylinder……………………….page 19 Checking for Leaks……………………………...page 19 Lighting Grill…...…………………………………page 20 Cleaning and Care………………………………page 21 Gas Grill Troubleshooting……………………………page 22 - 23 Grill Preparation………………………………………page 24...
  • Page 4: Important Safety Information

    Model # DC50Owner’s Manual WARNING FOR YOUR SAFETY • DO NOT store or use gasoline or any other flammable vapors and liquids within 25 feet (8m) of this or any other appliance. • When cooking with oil/grease, do not allow the oil/grease to exceed 350 F (177 C ).
  • Page 5 Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 8. Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (BBQ mittens, pot holders, etc.) Do not alter this grill in any manner.
  • Page 6: Illustrated Parts List

    ILLUSTRATED PARTS LIST: 1. GAS GRILL HOOD…..1PC 2. GAS GRILL BODY……...1PC 3. GAS CHIMNEY……..2PCS 4. THERMOMETER……2 PCS 5. HOOD HANDLE……..2 SETS 6.WARMING.RACK…..2PCS 7. BURNER 2PCS 8. BURNER 9. FLAME SHIELD…..3PCS (with longer wire)… (with shorter wire).. 10. CHARCOAL HOOD…1PC 11. CHARCOAL BODY….1PC 12.CHARCOAL CHIMNEY...1PC page 6...
  • Page 7 13.FIRE GRATE HANGER..2PCS 14. FIRE GRATE/ASH PAN..1PC 15. SIDE DAMPER…..1PC 16.SIDE HANDLE………...1PC 17.CONDIMENT BASKET….1PC 18. POT STAND.…………1PC 19. SIDE BURNER / CONTROL 20. ‘S’ HOOK……..…….3PCS 21. GREASE TRAY……2PCS PANEL / HOSE & VALVE….1SET 22. CATCH PAN……..…..1PC 23. LEG CROSS BAR….2PCS 24.
  • Page 8 25. RIGHT LEG……..…2PCS 26. LEG BRACE….…….2PCS 27. BOTTOM SHELF……1PC 28. BASE…………………1PC 29. WHEEL……………..2PCS 30. AXEL………………….1PC 31. AXEL CAP………..2PCS 32. COOKING GRATE...6PCS 33. GRATE HOOK…..1PC Go to next page for the Hardware List and Assembly Tips. page 8...
  • Page 9: Tools Required, Assembly Tips And Hardware List

    Assembly: Requires 2 people. Get another person to help. Tools Needed: Pliers, Phillips Head Screwdriver and a 7/16” Nut Driver. NOTE: Do Not tighten any bolts unless instructed to do so. Tightening too soon may prohibit parts from fitting together. All Hex Nuts should be on the inside of the grill unless stated otherwise.
  • Page 10: Assembly Instructions

    Assembly Instructions Step 1 Attach the LEFT LEGS & RIGHT LEGS to the BASE using four (4) ½” BOLTS and four (4) ¼” LOCK WASHERS as shown. When you install the LEFT LEG & RIGHT LEG, please make sure that the holes at the top of the LEGS are facing out. Lock Washer covers...
  • Page 11 Step 4 Install the LEG BRACES to the LEGS using eight (8) LOCK WASHERS and eight (8) ½” BOLTS as shown. Remember to NOT tighten the bolts until completing step 6. Step 5 Push one AXLE CAP onto the AXLE then slide the AXLE through WHEELS and legs as shown. Then turn cart/leg assembly on back side and push second AXLE CAP onto AXLE.
  • Page 12 Step 7 Attach the CATCH PAN to the underside of the GRILL BODIES using two (2) ½” BOLTS as shown. Insert the BOLTS down through the GRILL BODY and then screw into the CATCH PAN. Make sure that the side of the catch pan marked “Wheel Side” is on the side of the grill with the wheels.
  • Page 13 Step 9 Install the BURNERS into the GAS GRILL BODY by first inserting the open end of the BURNERS through the holes directly behind the CONTROL PANEL and then onto the VALVE tip. Make sure the valve tip is completely inside the hole on the end of the BURNER. Install the BURNER with the long wire on the right side of the GAS GRILL BODY.
  • Page 14 Step 12 Install the SIDE DAMPER to the CHARCOAL GRILL BODY using one (1) ½” BOLT. The BOLT should first go through a FLAT WASHER then the DAMPER then the GRILL BODY then another FLAT WAHSER then a LOCK WASHER and then secured with a HEX NUT. See below.
  • Page 15 Step 15 Install the GAS CHIMNEY to the GAS GRILL HOOD and the CHARCOAL CHIMNEY to the CHARCOAL GRILL HOOD. Insert the CHIMNEYS through each hole from inside the HOOD and secure with two (2) HEX NUTS and two (2) ½” BOLTS for each CHIMNEY, see below.
  • Page 16 Step 18 Before attaching WARMING RACKS you must attach the warming rack pivot BOLTS to the GRILL HOOD and BODY. Insert the 1½” BOLTS through the holes in the sides of the HOODS 1½” from the outside and tighten the HEX NUTS on the inside of the HOODS. Insert the BOLTS through the holes in the sides of the GRILL BODIES from the outside and tighten the HEX NUTS on the inside of the GRILL BODIES.
  • Page 17 Step 21 Slide the GREASE TRAY into place on the guide rails under the Side Burner as shown below. Insure that the GREASE TRAY is centered under the burner. Side Burner Grease Tray Housing Step 22 1. Place a standard 20 lb. Type 1 LP gas cylinder (see below, not included) into the cart assembly and connect the cylinder with the gas hose/regulator as shown.
  • Page 18 Step 24 Install Igniter battery by turning the Igniter push button cap counter-clockwise until the igniter button detaches, then install a AA battery making sure the positive(+) end is under the push button. Then re-attach the igniter button by turning it clockwise. Press the igniter button and make sure all 3 igniters that are attached to the burner tubes are creating a spark.
  • Page 19: Connecting Gas Cylinder

    Connecting Gas Cylinder: The propane gas supply cylinder to be used must be constructed and marked in accordance with the Specifications for propane gas Cylinders of the U.S. Department of Transportation (DOT), or the National Standard of Canada, CAN/CSA B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable.
  • Page 20: Lighting Grill

    Lighting Your Grill Danger: Failure to open hood while igniting the grill or not waiting 5 minutes to allow the gas to clear if the grill does not light, may result in an explosive flare-up which can cause serious bodily injury or death. Before cooking on this grill for the first time, operate the grill for about 15 minutes with the lid closed and the gas turned on “high.”...
  • Page 21: Cleaning And Care

    Cleaning and Care Caution: All cleaning and maintenance should be done when grill is cool and with the gas supply turned off at the propane cylinder. DO NOT clean any grill part in a self cleaning oven. The extreme heat will damage the finish. Cleaning Burning-off the grill after every use (approx.
  • Page 22: Gas Grill Troubleshooting

    Gas Grill Troubleshooting Problem Possible Cause Prevention/Cure Burner will not light Wires/or electrode covered Clean wire and/or electrode, with rubbing using knobs. with cooking residue. alcohol. Electrode and burners are Wipe dry with cloth wet. Electrode cracked or broken Replace electrode - sparks at crack Wire loose or disconnected Reconnect wire or replace electrode/wire...
  • Page 23 Gas Grill Troubleshooting, continued Problem Possible Cause Prevention/Cure Flame is yellow or New burner may have Burn grill for 15 minutes with the lid orange. residual Manufacturing oils. closed. Spider webs or insect nest Clean venturi. in venturi. Food residue, grease or Clean burner.
  • Page 24: Grill Preparation

    GRILL PREPARATION & CHARCOAL GRILL OPERATING INSTRUCTIONS PLEASE NOTE: NO RETURNS ON USED GRILLS Read all safety warnings and instructions carefully before assembling and operating your grill. 1. Note: The interior of the grills are not painted and are coated with vegetable oil. Do not remove this vegetable oil coating.
  • Page 25: Recipes

    ™ & © 2006 Char-Griller / A&J Mfg. marinade for 1 or 2 hours at room temperature before cooking; or let stand in covered dish in refrigerator up to 24 hours.
  • Page 26 Put in pan and cover with water and cook for several hours while cooking the meat. Or ™ & © 2006 Char-Griller / A&J Mfg. place vegetables on grill and smoke for 50 minutes, either wrapped in foil or not.
  • Page 27 27 ™ & © 2006 Char-Griller / A&J Mfg.

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