Fondital TAHITI DUAL Line Installation, Use And Maintenance Manual

Fondital TAHITI DUAL Line Installation, Use And Maintenance Manual

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IST 03 C 262 - 03
TAHITI DUAL
GB
INSTALLATION
USE AND MAINTENANCE
M A D E I N I TA Ly

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Summary of Contents for Fondital TAHITI DUAL Line

  • Page 1 IST 03 C 262 - 03 TAHITI DUAL INSTALLATION USE AND MAINTENANCE M A D E I N I TA Ly...
  • Page 2 Dear Customer, Thank you for choosing and buying one of our boilers. Please read these instructions carefully in order to install, operate and service the boiler properly. The Manufacturer recommends that Customers contact authorized qualified personnel only for maintenance and repair operations.
  • Page 3: Warning

    General information for fitters, maintenance technicians and users This INSTRUCTION MANUAL, which is an integral and indispensable part of the product, must be handed over to the user by the fitter and must be kept in a safe place for future reference. The manual must accompany the boiler should it be sold or its possession transferred. This boiler is designed for connection to a central heating system (all models) and to a hot domestic water system (models CTN and CTFS only).
  • Page 4: Rapid Operating Instructions

    RAPID OPERATING INSTRUCTIONS These instructions can be followed for rapid ignition, regulation and immediate use of the boiler, provided it has been installed by an authorized fitter, started up for the first time and set up for correct operation. If the boiler is equipped with other accessories, these instructions are not sufficient to ensure correct operation. Reference must be made to the full instructions for the boiler and all mounted accessories.
  • Page 5: Table Of Contents

    CONTENTS Warning page General information for fitters, maintenance technician and users page Rapid operating instructions page Instructions for the user page Control panel page Operating the boiler page 1.2.1 Switching on page 1.2.2 Operation page 1.2.3 External temperature probe operation (optional) page Boiler shut-down page...
  • Page 6 LIST OF PICTURES pic. 1 - Control panel page pic. 2 - Temperature regulation curves page 10 pic. 3 - Filling tap page 11 pic. 4 - Dimensions mod. CTN and RTN page 14 pic. 5 - Dimensions mod. CTFS and RTFS page 15 pic.
  • Page 7: Instructions For The User

    1. INSTRUCTIONS FOR THE USER 1.1. Control panel pic. 1 - Control panel 1. Power mains connection light (green) This light indicates that the power supply to the boiler is on. 2. Indicator light (red) When this light is on, it means the temperature of the water in the heating system is between 25°C and 35°C. When this light is flashing, it means the boiler has shut down due to a malfunction.
  • Page 8: Operating The Boiler

    COLOUR DISPLAy ACCORDING TO BOILER STATUS Regular Working LIGHT 1 LIGHT 2 LIGHT 3 LIGHT 4 LIGHT 5 LIGHT 6 LIGHT 7 LIGHT 8 Power connected to boiler Green Burner on Green yellow CH temperature < 25°C Green 26°C < CH temperature < 35°C Green 36°C <...
  • Page 9: Operation

    1.2.2. Operation CENTRAL HEATING Use the regulation knob (11, pic. 1) to set the temperature in the central heating system. The temperature setting range is 35-78°C (from the counter-clockwise limit position to the time limit position). The CH temperature can be read from lights 2÷7 (pic. 1) on the control panel. To prevent frequent ignition and switching off in heating mode, the boiler has a 4-minute waiting time between subsequent ignitions.
  • Page 10: External Temperature Probe Operation (Optional)

    In boilers with an external heater for the supply of domestic hot water, which have a thermostat-type temperature sensor, the anti-freeze function does NOT protect the water heater. It can be protected by setting the boiler to Summer or Winter , or by setting a value above 0°C on the water heater thermostat.
  • Page 11: Boiler Shut-Down

    1.3. Boiler shut-down If a malfunction occurs, the boiler automatically shuts down. Refer to tables 1 and 2 for boiler status. In order to determine the probable causes of the malfunction, refer to section 6 - Troubleshooting - at the end of this manual (in addition to tables 1 and 2).
  • Page 12: Maintenance

    1.4. Maintenance Routine boiler maintenance must be provided according to the applicable laws in the country of installation and following the instructions given in the relevant section in this manual. Correct maintenance ensures that the boiler operates efficiently, is environmentally friendly, and is not a danger to people, animals or property.
  • Page 13 User interface - RESET, STAND-By, SUMMER/WINTER, SUMMER and ANTI-FREEZE function selector - CH temperature switch (35 -78°C) - DHW temperature switch for models C and R equipped with external cylinder and NTC temperature probe (35 - 57°C) - Leds indicating water temperature - Water pressure gauge - Lights indicating: •...
  • Page 14: Dimensions

    2.2. Dimensions CTN and RTN models 43 56 top view bottom view Gas intake CH flow DHW flow (CTN only) Mains water intake CH return Filling tap Discharge tap 3bar safety valve discharge tap pic. 4 - Dimensions mod. CTN and RTN...
  • Page 15: Pic. 5 - Dimensions Mod. Ctfs And Rtfs

    CTFS and RTFS models 43 56 top view bottom view Gas intake CH flow DHW flow (CTFS only) Mains water intake CH return Filling tap Discharge tap 3bar safety valve discharge tap pic. 5 - Dimensions mod. CTFS and RTFS...
  • Page 16: Plumbing Layout And Gas Connections

    2.3. Plumbing layout and gas connections DHW temperature probe CTN 24 Gas valve CH temperature probe Burner nozzles Burner Ignition electrode Safety thermostat Secondary heat exchanger plate Extractor hood 10. Flue gas safety thermostat 11. De-aerator 12. Flame detection electrode 13.
  • Page 17: Pic. 8 - Plumbing Diagram For Rtn 24

    Expansion vessel RTN 24 Gas valve Burner nozzles Expansion vessel filling tap Ignition electrode Heat exchanger Extractor hood Flue gas safety thermostat Water pressure switch 10. Flame detection electrode 11. Safety thermostat 12. CH temperature probe 13. De-aerator 14. Pump 15.
  • Page 18: Operating Data

    2.4. Operating data Burner pressures must be checked after the boiler has been operating for three minutes. CTN 24 - RTN 24 Max. heat Max. heat Min. heat Mains gas Nozzle Gas type Burner pressure input output output pressure diameter (mbar) (kW) (kW) (kW) (mbar)
  • Page 19: General Characteristics

    2.5. General characteristics CTN 24 RTN 24 CTFS 24 RTFS 24 CTFS 28 RTFS 28 Category II2H3+ II2H3+ II2H3+ Burner nozzles Minimum CH flow rate Minimum CH pressure Maximum CH pressure Minimum DHW pressure Maximum DHW pressure DHW specific capacity (∆t 30 °C) l/min 11.1 11.4...
  • Page 20: Instructions For The Fitter

    3. INSTRUCTIONS FOR THE FITTER 3.1. Installation standards This is a II2H3+ boiler which must be installed in compliance with the applicable laws and standards in the country of installation. 3.2. Installation Accessories and spare parts for installation and service procedures must be supplied by the Manufacturer. The boiler cannot be guaranteed to operate properly if non-original accessories or spare parts are used.
  • Page 21: Pic. 10 - Boiler Template

    BOILER WALL-HANGING TEMPLATE coupling copper pipe Ø Ø (mm) (mm) M = CH flow 3/4" C = DHW flow 1/2" G = Gas intake 1/2" F = Mains water intake 1/2" R = CH return 3/4" pic. 10 - Boiler template...
  • Page 22: Installing The Boiler

    3.2.4. Installing the boiler Before connecting the boiler to the CH and DHW systems, clean the pipes carefully. Prior to operating a NEW system, eliminate any metallic leftover during manufacturing and welding process, and any oil or grease deposits, which might get into the boiler and damage it or affect operation. Prior to operating an UPGRADED system (addition of radiators, boiler replacement, etc.), clean it thoroughly to remove all sludge and foreign particles.
  • Page 23: Air Intake/Flue Gas System Of Forced Draught Boilers

    2 Ø min. 2 Ø min. Pendenza Slope min. 3 % Slope Pendenza Ø Ø min. 3 % 1 m max. 1 m max. pic. 11 - Connection to the chimney for CTN and RTN Direct emission into the atmosphere Natural draught boilers can discharge flue gas directly into the at- mosphere by means of a pipe passing through the outside walls of the building and ending with a terminal.
  • Page 24: Configuration Of Air/Flue System Pipes Types

    type type 3.2.7.1. Configuration of air/flue system pipes: type types: B22, C12, C32, C42, C52, C82 B22 This boiler is intended for connection to an existing flue system either inside or outside the boiler room. Combustion air is drawn straight from the boiler room itself and flue gas is conveyed to the outside.
  • Page 25: Ø 100/60 Diameter Coaxial Pipe Air/Flue System

    3.2.7.2. 100/60 mm diameter coaxial pipe air/flue system Type C12 The minimum permissible length of horizon- tal coaxial pipes is 0.5 metre, not including the first elbow connected to the boiler. The maximum permissible length of horizon- tal coaxial pipes is 4 metres, not including the first elbow connected to the boiler.
  • Page 26: Ø 80 Mm Diameter Split Pipe Air/Flue System

    3.2.7.3. 80 mm diameter split pipe air/flue system Installation types С12-С32-С42-С52-С82 FLUE GAS RTFS 24 and CTFS 24 AIR INTAKE STUB DISCHARGE PIPE STUB PIPE For installations with separate air intake and flue gas discharge pipes the split base kit (code 0SDOPPIA03) must be used.
  • Page 27 WARNING The boiler may not work properly if a non-original split base kit is installed. Air intake The minimum length of the air intake pipe is 1 metre. Each wide-radius 90° bend (R=D) installed on the air intake pipe is equal to 1 m linear length. Each narrow-radius 90°...
  • Page 28: Testing Boiler Efficiency

    Example no. 2 ESEMPIO N.2 Example no. 1 ESEMPIO N.1 H min. = 150 mm 500 mm pic. 19 - Examples of installation of split air intake / flue gas pipes pic. 20 - Examples of installation of split air intake / flue gas pipes 3.2.8.
  • Page 29: Checking Combustion Performance

    Turn knob 9 (pic. 1) to WINTER and the room thermostat (if there is one) to ON. While the boiler is operating, press the SPA button for a few seconds (A, pic. 22). The boiler will turn off and then resume the ignition sequence, starting again at the max power.
  • Page 30: Plumbing Connections

    3.2.10. Plumbing connections Prior to installing the boiler, the hydraulic system must be cleaned thoroughly to remove any impurities that are present in the system com- ponents and would damage the pump and the heat exchanger (see subsection 3.2.4.). CENTRAL HEATING The CH flow and return pipes must be connected to the relevant 3/4”...
  • Page 31: Room Thermostat Connection (Optional)

    3.2.13. Room thermostat connection (optional) The boiler can be connected to a room thermostat (not provided with the boiler). Room thermostat contacts must be properly sized for 5 mA at 24 V D.C. The room thermostat wiring must be connected to the M9 terminal shown in pic. 29, after removing the jumper supplied as a standard fitting. The room thermostat wiring must NOT be grouped together with mains cables.
  • Page 32: Installation Of The Phone Operation Device (Optional)

    The external temperature probe must be installed on an outside wall facing north or north-east. Do not install near a window or next to ventilation openings or sources of heat. The external temperature probe automatically modifies CH flow temperature in relation to: •...
  • Page 33: Starting The Boiler

    WARNING As regards treating water in domestic heating systems, it is advisable to use specific products that are suitable for multi-metal plants, in order to optimize performance and safety, preserve these conditions over time, ensure regular operation of auxiliary equipment as well, and minimize energy consumption, in compliance with the applicable laws and standards. WARNING The low water pressure safety switch will prevent the burner from being started when the water pressure is below 0.4÷0.6 bar.
  • Page 34: Wiring Layout

    3.5. Wiring layout RTFS/RTN models only, equipped with bulb probe external cylinder and RTFS/RTN models only, equipped temperature adjustment on cylinder with NTC probe external cylinder and (optional) temperature adjustment on boiler F1 BIT Bi-thermal heat exchanger boiler E.ACC: Ignition electrode Limit thermostat F2 PIA Mono-thermal heat exchanger boiler...
  • Page 35: Adaptation For Use With Other Gases And Burner Adjustment

    3.6. Adaptation for use with other gases and burner adjustment These boilers are manufactured for the type of gas specified on the order, which is shown on the packaging label and the boiler rating plate. Adaptations after delivery must only be made by a qualified service engineer, using manufacturer-supplied accessories and implementing the modifications and adjustments for the necessary boiler set-up.
  • Page 36: Testing The Boiler

    4. TESTING THE BOILER 4.1. Preliminary checks Before testing the boiler, it is advisable to carry out the following checks: • The installation must comply with current standards. • Flue disclose pipes and terminals must be implemented as instructed. When the boiler is running, no combustion products must leak from the gaskets.
  • Page 37: Analysis Of Combustion Parameters

    and the following cleaning operations: • Internal areas of the boiler. • Gas nozzles. • Air intake and flue gas exhaust system (model TFS only). • Draught stop device (model TN only). • Vent grille in boiler room (model TN only). •...
  • Page 38: Troubleshooting

    6. TROUBLESHOOTING BOILER STATUS MALFUNCTION PROBABLE CAUSE SOLUTION Check gas pressure Gas supply failure Check mains gas safety valve Gas valve has disconnected Reconnect gas valve The burner does not ignite Gas valve is faulty Replace it PCB is faulty Replace it Spark electrode is faulty Replace it...
  • Page 39 BOILER STATUS MALFUNCTION PROBABLE CAUSE SOLUTION The boiler has shut down and red light 2 is flashing. DHW probe is disconnected Reconnect it DHW probe is not operational Boiler will automatically resume operation when the DHW probe is faulty Replace it problem has been solved Check DHW system Insufficient system pressure or...
  • Page 40 Tel. +39 0365/878.31 - Fax +39 0365/878.576 e mail: fondital@fondital.it - www.fondital.it The manufacturer reserves the right to implement any necessary and/or useful variation to products, without modifying fundamental characteristics. Uff. Pubblicità Fondital IST 03 C 262 - 03 Luglio 2009 (07/2009)

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