Page 1 18” Disk Style Brush Chippers Model 2018 Model 2018HD Machine Serial # _____________ Engine Model & Spec # _____________ Engine Serial # _____________ PTO/Clutch Model & Spec # _____________ Clutch Serial # _____________ Purchase Date _____________ Dealer _____________ Carlton J.P.Carlton Company Div.
Page 3 DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduction harm.
Page 5 CHIPPER SAFETY ALERT...
Page 7 CHIPPER SAFETY ALERT...
Page 9 CHIPPER SAFETY ALERT...
Page 11 CHIPPER SAFETY ALERT...
Page 13 CHIPPER SAFETY ALERT...
Page 15 CHIPPER LIMITED WARRANTY J. P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Chipper to be free of defects in workmanship and material for a period of one year. This warranty takes effect upon delivery to the original retail purchaser. The manufacturer at its option will replace or repair at a point designated by the manufacturer, any parts which appear to have been defective in material or workmanship.
Page 17 The manufacturer will provide replacement parts at no cost to the customer for defective parts during the warranty period. Defective parts must be returned to J. P. Carlton Company. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
Page 19 11. _________ Customer has been advised that maintenance and adjustment on the clutch are critical. Customer has been advised that J. P. Carlton Co. does not warrant the clutch and the only warranty that applies is in the clutch manufacturer’s manual. Contact the clutch manufacturer with warranty issues.
Page 21: Table Of Contents
18” CHIPPER TABLE OF CONTENTS INTRODUCTION FOREWORD GENERAL INFORMATION MACHINE FEATURES MACHINE SPECIFICATIONS OPERATION SAFETY PRECAUTIONS DAILY CHECKLIST MACHINE CONTROLS TOWING GUIDE MACHINE OPERATION MAINTENANCE MACHINE MAINTENANCE LUBRICATION TROUBLESHOOTING GUIDE SERVICING HYDRAULICS SERVICING PTO/CLUTCH SERVICING CUTTER SYSTEM SERVICING BELTS SERVICING BEARINGS SERVICING FEED WHEEL MOTOR MACHINE WIRING PARTS...
Page 23: Foreword
18” CHIPPER FOREWORD Congratulations on your purchase of a new Carlton Professional Chipper! Carlton has built ® ® its reputation on the superior performance and reliability of their stump grinders and you can be assured your new chipper has the same performance and reliability. A machine is not profitable if it’s broken-down and we do our absolute best to help you avoid costly downtime.
Page 24: General Information
Any reference made to the right, left, front, or rear in relationship to the chipper is illustrated in the following pictures. Please refer to these any time you call your dealer or J. P. Carlton for parts or assistance.
Page 25: Machine Features
18” CHIPPER MACHINE FEATURES Available Machine Features: • 170-250 HP diesel • Axle 9000# cap • Massive 20 1/2” x • Lockable tanks turbo charged engine 18 1/2” throat opening • Reversing auto feed • 65” wide feed intake w/gauges •...
Page 26: Machine Specifications
18” CHIPPER MACHINE SPECIFICATIONS General: Hydraulic System: Weight: ----------------11700 Pounds Hyd Pump Displcmnt: -.2.59 in cu/rev total from 2 pumps Length:-----------------240 inches Hyd Pump Drv Systm: -Direct Drive off Engine Mount Height: -----------------108 inches Flow: ---------------------25 GPM Total Tandem Systems Tires: -------------------235/75R17.5 Ld Rng H 6005 # System Relief:-----------3000 PSI @ 125 PSI...
Page 27 18” CHIPPER SAFETY PRECAUTIONS Before operating the chipper, read this manual, the engine manual, and all the safety decals on the machine. Know all parts of the machine and their functions, especially the shut down procedures in case of emergency. No inexperienced person may operate the chipper. Inexperience may cause injury.
Page 28: Operation
Airborne debris is as • DO NOT modify or change any part dangerous as any powerful projectile. without written approval from J. P. • Never position, adjust, or move the Carlton Company. discharge chute while the chipper or the cutter disk are running...
Page 29 18” CHIPPER SAFETY PRECAUTIONS • Always have at least 2 operators at the job site running the chipper. One to load the brush into the feed wheels and the other to maintain the feed control bar in case of an accident. •...
Page 30 18” CHIPPER SAFETY PRECAUTIONS DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key is removed Positive battery cable is disconnected • YOKE LOCK PIN MUST BE IN The clutch is disengaged POSITION before performing Feed control bar is in neutral maintenance between the feed wheels.
Page 31 18” CHIPPER SAFETY PRECAUTIONS • During operation of the chipper, all people within a 100-foot radius should wear • Gasoline, diesel fuel and their vapors protective equipment, including eye and are highly flammable and explosive. ear protection and hard hats. Handle with care.
Page 32: Safety Precautions
18” CHIPPER SAFETY PRECAUTIONS Before operating the chipper, read this manual, the engine manual, and all the safety decals on the machine. Know all parts of the machine and their functions, especially the shut down procedures in case of emergency. No inexperienced person may operate the chipper. Inexperience may cause injury.
Page 33 (prescription, over the counter, or • Never position, adjust, or move the otherwise). discharge chute while the chipper or • DO NOT modify or change any part the cutter disk are running without written approval from J. P. Carlton Company.
Page 34 18” CHIPPER SAFETY PRECAUTIONS • Always have at least 2 operators at the job site running the chipper. One to load the brush into the feed wheels and the other to maintain the feed control bar in case of an accident. •...
Page 35 18” CHIPPER SAFETY PRECAUTIONS DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key is removed Positive battery cable is disconnected • YOKE LOCK PIN MUST BE IN The clutch is disengaged POSITION before performing Feed control bar is in neutral maintenance between the feed wheels.
Page 36 Decals may be purchased from J. • Keep unauthorized persons away from P. Carlton or an authorized dealer. the chipper operation area. • Remove all foreign objects from the chipper...
Page 37 18” CHIPPER DAILY CHECKLIST It is vital that the owner and operators inspect the chipper each day before operation. This inspection will help identify potential problems that may arise during the workday. The operators must get in the habit of performing this inspection each and every day. By performing this inspection each day, the operators will help minimize downtime and costly repairs.
Page 38: Daily Checklist
18” CHIPPER DAILY CHECKLIST • Make sure all personnel are equipped with all applicable safety equipment: − Eye protection − Hearing protection − Hard hat − Short, fitted gloves − Long sleeve shirt − Long pants − Over the ankle work boots with skid resistant soles PERSONAL PROTECTION: All personnel must wear eye and...
Page 39 18” CHIPPER DAILY CHECKLIST • Check tires air pressure. Inflate to tire manufacturers recommended maximum inflation pressure for the climate and load applicable. Inspect tires for wear. Inspect axle caps. Replace tires and other parts when needed. Grease axles as suggested by manufacturer.
Page 40 18” CHIPPER DAILY CHECKLIST • Inspect knife bolts and nuts for tightness daily. It is very important to check knife bolts and nuts after first hour of operation for new bolts and nuts. It is not uncommon for bolts to loosen slightly during this time.
Page 41 18” CHIPPER DAILY CHECKLIST • Inspect radiator screen. This screen along with the radiator fins must be kept clean. Dust and debris can easily clog the screen and or radiator and cause overheating along with major engine damage. Inspect fan blades for wear or damage. •...
Page 42 18” CHIPPER DAILY CHECKLIST WINCH (OPTIONAL EQUIPMENT) • Inspect winch rope daily. Replace rope if there is any wear, fraying, or cuts. See Machine Controls section for more information. • Check rollers for burrs or sharp edges if rope is damaged in any way. Replace any damaged or worn rollers.
Page 43 18” CHIPPER MACHINE CONTROLS It is imperative that all operators are familiar with all controls of the chipper. This will make for a much more productive and safer work period. (The actual controls may differ depending on the engine supplied with your chipper.) ENGINE CONTROLS: •...
Page 44 18” CHIPPER MACHINE CONTROLS • Also in the control box is a diagnostic gauge/hour meter. The configuration at the right is typical for this engine; but may vary depending on the make and model of the engine supplied with your chipper.
Page 45 18” CHIPPER MACHINE CONTROLS CLUTCH ENGAGEMENT HANDLE • The clutch is to be engaged and disengaged at low engine speeds only. NEVER ENGAGE OR DISENGAGE THE PTO/CLUTCH AT ENGINE SPEEDS IN EXCESS OF 1200 RPM. Engagement or disengagement of the clutch at elevated engine speeds can cause severe clutch damage.
Page 46: Machine Controls
TURN HANDLE TO ADJUST THE HEIGHT securing crank handle OF THE DISCHARGE CHUTE SWIVEL DISCHARGE • This Carlton chipper is equipped with a hydraulically operated rotating discharge chute. (See Machine Maintenance section for chain adjustment.) Rotate the chute to the desired position by following these instructions: 1.
Page 47 18” CHIPPER MACHINE CONTROLS FEED CONTROL BAR • The feed control bar is located on three sides of the infeed chute; across the top and down each side. • The feed control bar has three distinct positions In the out position pulled toward the −...
Page 48 18” CHIPPER MACHINE CONTROLS YOKE LIFT CONTROL VALVE (OPTIONAL EQUIPMENT) • The Carlton chipper may be equipped with a hydraulic yoke lift, which allows the operator to hydraulically lift the top feed wheel. This can be of assistance when feeding large square cut butt ends, which the feed wheels cannot ride up easily.
Page 49 FRONT JACK STAND FRONT HYDRAULIC JACK STAND (Standard with 250 HP engine – Optional with 170 HP engine) • The Carlton 18” chipper with a 250 HP CONTROL LEVER John Deere engine comes standard with a hydraulic jack stand. The engine must be running at idle to operate the hydraulic jack.
Page 50 BREAK AWAY SWITCH CONNECTED TO TOW VEHICLE WINCH CONTROL VALVE (OPTIONAL EQUIPMENT) • Carlton Chippers may be equipped with a hydraulic winch. The winch is used to pull trees and brush that are too large to carry to the chipper and to assist in...
Page 51 18” CHIPPER MACHINE CONTROLS ONLY USE THE WINCH TO DRAG MATERIAL TO THE CHIPPER THAT IS GOING TO BE CHIPPED. NEVER USE THE CHIPPER WINCH TO SECURE OR HOLD LOADS. • The winch has control levers on the drum to put the winch in free spool, low LEVER 1 speed, high speed, or to lock the winch.
Page 52 18” CHIPPER MACHINE CONTROLS • The 18” chipper winch selector switch is located on the hydraulic control lever panel. There is a decal that shows the proper operation (pictured at the right). Push the switch to the left to turn the feed wheels on and to the right to turn the winch on.
Page 53 18” CHIPPER TOWING GUIDE SAFETY: • NEVER ALLOW INEXPERIENCED DRIVERS TO TOW MACHINERY. • ALWAYS MAKE SURE THE TRUCK HITCH AND THE CHIPPER HITCH ARE OF MATCHING STYLE AND SIZE. • ALWAYS MAKE SURE THE TOW VEHICLE AND THE CHIPPER ARE ON LEVEL GROUND BEFORE CONNECTING OR DISCONNECTING THE CHIPPER.
Page 54 18” CHIPPER TOWING GUIDE • Connect chipper lights to the tow vehicle. CONNECT LIGHTS Observe light operation to insure correct electrical connections. • Attach the breakaway switch to the tow vehicle so that it will engage the switch and slow the chipper if the chipper should become uncoupled from the tow vehicle.
Page 55: Towing Guide
18” CHIPPER TOWING GUIDE • Make sure the discharge chute is over the chipper for towing. Use the hydraulic swivel control to turn the discharge chute over the chipper with the end of the chute facing the front of the chipper. Use the height adjustment handle to return the discharge chute back to the lowest height for towing;...
Page 56: Machine Operation
18” CHIPPER MACHINE OPERATION STARTING – READ THIS MANUAL, THE ENGINE OWNERS’ MANUAL, THE CLUTCH MANUAL, AND ALL SAFETY DECALS ON CHIPPER BEFORE STARTING. SAFETY: • DO NOT ALLOW CHILDREN OR OTHER SPECTATORS TO STAND AND WATCH THE CHIPPER IN OPERATION. ALL OPERATORS MUST WEAR RECOMMENDED PROTECTIVE EQUIPMENT.
Page 57 18” CHIPPER MACHINE OPERATION CHECK THE INFEED TRAY • The infeed tray on the 18” chipper is fixed in the open position. Check to make sure there isn’t any material or other objects anywhere in the infeed tray before starting the chipper. AIM DISCHARGE CHUTE •...
Page 58 18” CHIPPER MACHINE OPERATION • Carlton Chippers are equipped with a height adjustable discharge chute. This allows the discharge chute to be adjusted for different truck heights and discharge angles. • Use the handle to adjust discharge chute height. Remember to lower the discharge chute all the way down before transporting the chipper.
Page 59 18” CHIPPER MACHINE OPERATION • Test the controls for proper operation, especially the feed control bar. (The engine speed must be high enough for the Auto-Feed® to engage the hydraulics or the Auto-Feed® must be off. Press down the left button and hold for 4 seconds to turn Auto-Feed®...
Page 60 FOLLOW THE CLUTCH MAINTENANCE AND ADJUSTMENT disengaged at low engine speeds only. SECTIONS IN THIS MANUAL. NEVER ENGAGE OR DISENGAGE J. P. CARLTON CO. DOES NOT THE PTO/CLUTCH AT ENGINE ∗ WARRANT THE CHIPPER CLUTCH. SPEEDS IN EXCESS OF 1200 RPM.
Page 61 18” CHIPPER MACHINE OPERATION INCREASE THROTTLE THROTTLE SWITCH -HIGH • Once the clutch has been fully engaged the engine can be run at full speed. Push the throttle switch up to increase speed. • The engine should always be run at high RPM while material is being chipped or the Auto-Feed Plus will stop the feed wheels until the RPM is above the...
Page 62 18” CHIPPER MACHINE OPERATION • Always feed trees and brush walking to the right side of the chipper, material being fed should be to the operators’ left side. When the material is being fed into the feed wheels it tends to kick to the left and an operator could be injured if loading the material from the left side.
Page 63 18” CHIPPER MACHINE OPERATION • The Carlton chipper may come equipped with a hydraulic yoke lift, which allows LIFT CONTROL (IF EQUIPPED) the operator to hydraulically lift the top feed wheel. This can be of assistance when feeding large square cut butt ends, which the feed wheels cannot ride up easily.
Page 64 SWITCH engaged, DO NOT operate the winch if the feed wheels still turn. Contact J. P. Carlton or the local Carlton dealer for service 2. Put the winch in free spool by putting both levers on the winch drum in FREE.
Page 65 18” CHIPPER MACHINE OPERATION 3. Pull the winch rope to the tree. Always wear leather gloves when handling winch rope. Broken wires will cause injuries. 4. Attach the winch rope to the tree. 5. Secure the winch rope through the loop never on the rope itself.
Page 66 18” CHIPPER MACHINE OPERATION NEVER ALLOW ANYONE TO OPERATE THE WINCH CONTROL VALVE WHILE AN OPERATOR IS IN THE VICINITY OF THE WINCH ROPE!!! ROPE BURNS OR OTHER INJURIES COULD OCCUR IF THE PERSON BECAME ENTANGLED OR TRIPPED BY THE ROPE. THE ROPE COULD BREAK OR COME LOOSE AND WHIP AROUND AND CAUSE SEVERE INJURY.
Page 67 18” CHIPPER MACHINE OPERATION SHUT DOWN PROCEDURES • With engine RPM still high, push the feed control bar to the middle (off) position. Feed wheels should not be turning. • Push the throttle switch down so that the engine can slow to idle and the clutch can be disengaged.
Page 68 18” CHIPPER MACHINE OPERATION • Secure the discharge chute. Rotate the discharge chute back over the chipper. Make sure the height adjustment is at the lowest position so that the chute will not be high enough to hit any overhead obstructions and secure the handle.
Page 69: Machine Maintenance
18” CHIPPER MACHINE MAINTENANCE DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop –...
Page 70 Refer to engine manual supplied with your chipper. DIESEL FUEL • Check fuel level daily and replenish as necessary. Carlton chippers are equipped with fuel level indicators and lockable cap covers.
Page 71 18” CHIPPER MACHINE MAINTENANCE FUEL FILTER & FUEL/WATER SEPARATOR • Replace the fuel filter every 500 hours of operation or 6 months. Follow the engine owner’s manual on how to remove the filters and to drain the fuel/water separator. Only use engine manufacturer approved fuel filters.
Page 72 • Before starting to chip any wood, always test the feed control bar. Make sure the reverse, stop, and forward feed positions work properly. • Contact Carlton or an authorized dealer immediately if the control bar doesn’t work properly in any of the three positions.
Page 73 18” CHIPPER MACHINE MAINTENANCE FEED WHEEL TENSION SPRINGS FEED WHEEL TENSION SPRINGS • The upper feed wheel has two tension springs on the left side. These springs should only be tight enough to keep the feed wheel teeth from slipping on the material.
Page 74 18” CHIPPER MACHINE MAINTENANCE HITCH • Make sure the bolts on the chipper hitch are tightened. If not, tighten to the specified torque for the bolts size. Also, make sure the hitch bolts on the tow vehicle are tightened properly. •...
Page 75 18” CHIPPER MACHINE MAINTENANCE LIGHTS WIRING • Check lighting wire connections for damage, and loose or broken wires. • Make sure the lights are working properly at all times when towing. • See the Machine Wiring section of this manual for wiring diagram. BREAKAWAY SWITCH •...
Page 76 DO NOT remove the bolts. (These nuts are security lock nuts of a special design and need to be purchased from J. P. Carlton or a Carlton dealer.) • Turn the nut on the adjustment bolt clockwise to tighten the chain by pulling the motor back away from the machine.
Page 77 18” CHIPPER MACHINE MAINTENANCE • Inspect the bolts for the chain guard cover and replace any that have worn, chipped or missing threads. • Replace the guard cover and replace the bolts and washers and tighten. Never operate the chipper without all guards in place and secured properly.
Page 78 18” CHIPPER MACHINE MAINTENANCE GENERAL INSPECTION • Check all screws, bolts, and nuts on the chipper at least once a month unless otherwise specified. Check for tightness and wear. Replace any that won’t stay tightened or that have missing or chipped threads.
Page 79: Lubrication
18” CHIPPER LUBRICATION • All of Carlton’s machines are built to be • Below you will find a Lubrication rugged performers. Our design goals are Schedule that will give you the sturdiness, simplicity and reliability. recommended frequency for lubrication. • A regularly scheduled maintenance •...
Page 80 18” CHIPPER LUBRICATION CHIPPER – LEFT SIDE CUTTER DISK HOOD HINGE GREASE FITTING (1 PLACES) * 1 PUMP OF GREASE MONTHLY EQUIPPED WITH DEXTER FEED CONTROL BAR GREASE AXLES, EITHER E-Z LUBE® FITTING OR NEV-R-LUBE® – SEE * GREASE AS DEXTER INFORMATION NECESSARY ENCLOSED IN MANUAL...
Page 81 18” CHIPPER LUBRICATION CHIPPER – RIGHT SIDE DISCHARGE SWIVEL DISCHARGE SWIVEL DISCHARGE HEIGHT GREASE FITTING PLATE (3 PLACES) ADJUSTMENT * GREASE EVERY 3 GREASE FITTING GREASE FITTING MONTHS, APPROX. 300 * GREASE EVERY 3 * GREASE AS HOURS OF OPERATION MONTHS, APPROX.
Page 82 18” CHIPPER LUBRICATION CHIPPER – WINCH (OPTIONAL EQUIPMENT) WINCH ROLLERS GREASE FITTINGS (2 ON TOP – 2 ON SIDE) (4 TOTAL) * GREASE AS NECESSARY EVERY 30-40 HOURS OF OPERATION...
Page 83: Troubleshooting Guide
18” CHIPPER TROUBLESHOOTING GUIDE DO NOT PERFORM ANY INSPECTION OR SERVICE ON THE CHIPPER WITHOUT MAKING SURE: THE CUTTER DISK IS DISENGAGED AND HAS COME TO A COMPLETE STOP; THE CUTTER DISK LOCK PIN IS INSTALLED; THE ENGINE HAS BEEN TURNED OFF, THE IGNITION KEY HAS BEEN REMOVED AND THE BATTERY CABLE HAS BEEN DISCONNECTED;...
Page 84 18” CHIPPER TROUBLESHOOTING GUIDE COMPLAINT CAUSE CORRECTION • • Chipper bearings are Bearings are dry Grease bearings daily using overheating Texaco® Starplex II grease • Check the chipper bearing • Retighten bolts or setscrews retainer cap for tightness as tight as possible •...
Page 85: Servicing Hydraulics
Settings not correct • Reset following Auto-Feed manual instructions enclosed in this manual Any other problems contact your local dealer or J. P. Carlton Co. ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR REPLACEMENT OF PARTS!!
Page 86 CHECK HOSES AND FITTINGS USING A BOARD OR CARDBOARD; DO NOT USE HAND OR FINGER. ALWAYS WEAR EYE PROTECTION. HYDRAULIC OIL & FILTER • This Carlton chipper has an in-tank hydraulic filter and a level/temp gauge. Check hydraulic oil daily, before and during use.
Page 87 SERVICE HYDRAULICS • Check hydraulic oil level daily. This Carlton chipper is equipped with a gauge that shows the level of oil and the temperature of the oil. When filling the tank with oil, the window of the gauge will also fill with oil as the level gets higher in the tank.
Page 88 18” CHIPPER SERVICE HYDRAULICS HOSES AND FITTINGS • Inspect hoses and fittings for leaks, tightness, wear, or damage. Replace any hoses and fittings that need replacing. • FLUID UNDER PRESSURE CAN PENETRATE THE SKIN AND CAUSE SEVERE INJURY. CHECK HOSES AND FITTINGS USING A BOARD OR CARDBOARD;...
Page 89 Adjust pressure only if necessary and after • testing with a pressure gage. To increase pressure turn clockwise until it bottoms out. Recheck pressure. Contact J. P. Carlton or your dealer for more information. PRESSURE ADJUSTMENT (BLOCK MARKED G1 FOR TOP WHEEL...
Page 90 18” CHIPPER TWIN DISC, INC. PTO/CLUTCH DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop –...
Page 91 Institute) APPROVED High grade, lithium base #2, short fiber grease with an EP (extreme pressure) additive recommended for use in high-speed roller bearings operating at 200°F (93.3°C). Carlton uses TEXACO ® STARPLEX II grease. Listed below are the manufacturer’s suggested guidelines for lubrication: 1.
Page 92 18” CHIPPER TWIN DISC, INC. PTO/CLUTCH CLUTCH ADJUSTMENT • The clutch in this machine does not automatically adjust to compensate for wear of the clutch facing(s) and therefore must be manually adjusted. Maintaining the correct engagement pressure is the responsibility of the owner/operator.
Page 93 18” CHIPPER TWIN DISC, INC. PTO/CLUTCH • The preferred method of checking the CHECK ENGAGEMENT FORCE AT EITHER END OF THE CROSS-SHAFT force required to engage the clutch is using a torque wrench to check the foot- pounds required to engage the clutch. The torque wrench should be used at the cross shaft to measure engagement force.
Page 94 18” CHIPPER SERVICE CUTTER SYSTEM DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop –...
Page 95 • Knife bolts are of a particular design and nuts are security lock nuts. DO NOT USE ANY OTHER STYLE OF BOLTS AND NUTS. You must purchase these bolts and nuts from Carlton or an authorized dealer.
Page 96 SHARP EDGE knives hardness resulting in knife failure. • If knives are too narrow to grind, replace with a complete set of new knives. • Knives are hardened steel made to Carton’s specifications. Use only Carlton chipper knives as replacements.
Page 97: Servicing Cutter System
18” CHIPPER SERVICE CUTTER SYSTEM • Reassemble knives in the pocket making sure they seat flat. • Tighten knife bolts and torque the nuts to 180 ft. lbs. • Do not over tighten knife bolts. Torque only to the recommended amount. KNIFE SEATS FLAT Knives that are overly tight can crack or IN POCKET...
Page 98 18” CHIPPER SERVICE CUTTER SYSTEM • Check the clearance between the knives and the anvil. The clearance for the knife to anvil should be between .078” and .110” (1.98 – 2.79 mm). Use a feeler gage that measures within that range.
Page 99 18” CHIPPER SERVICE CUTTER SYSTEM • Loosen the nuts on the adjustment bolts that are on the far side of the plate (as shown). There are two adjustment bolts. • Using the nuts on the inside of the plate, turn the nuts up toward the machine to move the anvil closer to the knife.
Page 100 Knife – 1/2” x 4 1/2” x 7 1/4” 0900113A Knife – 1/2” x 4 1/2” x 5 1/4” 5/8” Knife Bolt – Special Design – Purchase from 0900130 JP Carlton or Dealer 5/8” Security Lock Nuts – Purchase from JP 0900129 Carlton or Dealer...
Page 101 BOLTS & WASHERS Carton’s specifications. Use only Carlton anvils as replacements or damage may occur. Purchase the new anvil from Carlton or an authorized dealer. • To rotate or replace the anvil, remove the anvil bolts and washers. There are...
Page 102 • The anvil is hardened steel made to Carton’s specifications. Use only Carlton anvils as replacements or damage may occur. Purchase the new anvil from Carlton or an authorized dealer. INSERT SETSCREW FROM THIS SIDE – OPPOSITE TO HANDLE USE LOCTITE® RED 262...
Page 103 18” CHIPPER SERVICE CUTTER SYSTEM • Use the handle and put the anvil back REPLACE ANVIL – through the slot. Rotate the anvil back PUT THROUGH 90° to insert the anvil bolts. OPENING & ROTATE BACK 90° • Make sure the hardware is replaced in the correct order.
Page 104: Servicing Bearings
Check pin for distortion and cracks. • If any problems are discovered, contact Carlton or your local dealer for repair or replacement. THE CUTTER DISK HOOD IS ONE OF THE MOST IMPORTANT PIECES OF SAFETY EQUIPMENT ON THIS CHIPPER.
Page 105: Belt Tension
18” CHIPPER SERVICE BELTS DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop –...
Page 106 18” CHIPPER SERVICE BELTS THE ENGINE MUST BE OFF AND IGNITION KEY REMOVED BEFORE CHECKING BELT TENSION. ALL PARTS MUST BE COMPLETELY STOPPED. THE CLUTCH MUST BE DISENGAGED. • Insert a screwdriver or metal bar (a metal ruler would be good) through the slot to check belt tension.
Page 107 18” CHIPPER SERVICE BELTS • Loosen inside jam nuts on adjustment LOOSEN INSIDE JAM bolts (two places). NUTS ON ADJUSTMENT BOLTS • Turn the outside jam nuts clockwise, moving the engine closer to the right side of the machine and tightening the belts.
Page 108 18” CHIPPER SERVICE BELTS REPLACING BELTS • Replace belts when they are worn or regularly need adjustment. • Replace belts as a complete set. Old or worn belts will not tension the same as new belts. • Remove belt guard bolts and remove belt guard cover.
Page 109 18” CHIPPER SERVICE BELTS • The cutter disk lock pin should be removed to allow the sheaves to turn in removing the belts. DO NOT HAVE CUTTER DISK HOOD OPEN. • Remove both belts. It may be a good idea to remove a belt from each sheave as shown in the pictures to the right.
Page 110 18” CHIPPER SERVICE BELTS • Replace belt guard cover and end guard. Replace bolts with washers and retighten. • ALWAYS REMEMBER TO REPLACE BELT GUARDS BEFORE STARTING MACHINE. ROTATING BELTS AND SHEAVES ARE DANGEROUS AND COULD SEVERELY INJURE SOMEONE. REPLACING SHEAVE OR BUSHING •...
Page 111 18” CHIPPER SERVICE BELTS • When the sheave is loose on the bushing, remove the setscrew in the bushing. • Remove the bushing from the shaft and from the sheave. • Remove the sheave and replace with new sheave. • Insert old or new bushing, lining up keyway with the keyway on the shaft.
Page 112 18” CHIPPER SERVICE BEARINGS DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop –...
Page 113 CUTTER DISK BEARINGS • If a cutter disk bearing needs to be replaced, contact your local dealer or the J. P. Carlton Co. for service. • The cutter disk is fully supported by the bearings and will require a hoist to support it while changing the bearing that needs replacing.
Page 114 18” CHIPPER SERVICE BEARINGS UPPER FEED WHEEL BEARING LEFT SIDE FEED WHEEL BEARINGS • There are three feed wheel bearings on the 18” chipper. The upper feed wheel has two bearings, one on each side of the chipper. The lower feed wheel has one bearing on the right side of the chipper.
Page 115 18” CHIPPER SERVICE BEARINGS • Lower the upper feed wheel completely, as shown in the picture at the right. This will allow the bottom feed wheel to support the upper feed wheel when changing the bearing. DO NOT remove both bearings at the same time. If both bearings need to be replaced, replace one and then the other.
Page 116 18” CHIPPER SERVICE BEARINGS • There are two setscrews in the bearing collar. Tighten one down and remove the other one. • Use a 3/8” drill tip and drill a hole in the feed wheel shaft through the setscrew hole in the collar. Be careful not to ruin the threads in the collar.
Page 117 18” CHIPPER SERVICE BEARINGS REPLACING BEARING ON RIGHT SIDE • The upper feed wheel is fully supported by the bearings. If a bearing needs to be replaced, relieve the tension on the tension springs on the upper feed wheel. Use the adjustment nut to relieve the tension on each of the two springs.
Page 118 18” CHIPPER SERVICE BEARINGS REMOVE THE BOLTS AND WASHERS AND • Remove the chain guard cover pieces. REMOVE BOTH There are ten bolts (3/8”-16) in the GUARD COVERS cover. Be sure to keep the bolts, lock washers and flat washers together. •...
Page 119 18” CHIPPER SERVICE BEARINGS SPROCKET THREADED HOLES • Remove the screws (3/8”-16) in the bushing and screw two of the screws back into the two threaded holes of the bushing to push the sprocket off the bushing. Remove the sprocket and bushing.
Page 120 18” CHIPPER SERVICE BEARINGS • There are two setscrews in the bearing collar. Tighten one down and remove the other one. • Use a 3/8” drill tip and drill a hole in the feed wheel shaft through the setscrew hole in the collar. Be careful not to ruin the threads in the collar.
Page 121 18” CHIPPER SERVICE BEARINGS • Replace the chain. • Tighten the chain just to where it is snug. • Before tightening the screws in the sprockets all the way down, align the sprockets using a straight edge. • When the sprockets are aligned, tighten and torque the bolts in both sprockets to 65 ft.
Page 122 18” CHIPPER SERVICE BEARINGS • With the bolts still loose on the feed wheel motor mounting plate, adjust the chain tension. • To tension the chain tighten the adjustment bolt (1/2”-13) at the top of the feed wheel motor assembly. •...
Page 123 18” CHIPPER SERVICE BEARINGS • Replace the lift cylinder on the mounting ear. • Replace the cylinder pin and the cotter pin and bend the cotter pin prongs around the cylinder pin. • Retighten the nuts on the tension spring rods on the left side of the chipper.
Page 124 18” CHIPPER SERVICE BEARINGS LOWER FEED WHEEL BEARING • There is only one bearing on the lower feed wheel. It is on the right side of the machine below the chain guard. To change the bearing, the feed wheel will have to be supported using a hydraulic jack.
Page 125 18” CHIPPER SERVICE BEARINGS • Remove and replace the bearing. Make sure the grease fitting is on top of the bearing when replacing. • Replace the feed wheel cover plate. • Assemble the screw, lock washer and flat washer and apply LocTite® 242 (blue) to the screw threads.
Page 126 18” CHIPPER SERVICE BEARINGS • Replace the washer and screw (1/2”-13) on the end of the feed wheel shaft and tighten. Apply LocTite 242 (blue) to threads of screw and torque the to 40 ft. lbs. • Lower and remove the hydraulic jack and close the clean out door.
Page 127 18” CHIPPER SERVICE FEED WHEEL MOTOR DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a complete stop –...
Page 128 18” CHIPPER SERVICE FEED WHEEL MOTOR UPPER FEED WHEEL MOTOR FEED WHEEL MOTOR • The upper feed wheel is operated using a chain drive located on the right side of the chipper. A hydraulic motor runs the chain drive. The motor is located behind the chain guard.
Page 129 18” CHIPPER SERVICE FEED WHEEL MOTOR REMOVE THE BOLTS AND WASHERS AND • Remove the chain guard cover pieces. REMOVE BOTH There are ten bolts (3/8”-16) in the GUARD COVERS cover. Be sure to keep the bolts, lock washers and flat washers together. •...
Page 130 18” CHIPPER SERVICE FEED WHEEL MOTOR SPROCKET THREADED HOLES • Remove the screws (3/8”-16) in the bushing and screw two of the screws back into the two threaded holes of the bushing to push the sprocket off the bushing. Remove the sprocket and bushing.
Page 131 18” CHIPPER SERVICE FEED WHEEL MOTOR • Replace the chain guard. • Replace the bolts in the chain guard mounting brackets and through the chain guard. There are three carriage bolts on each side of the chain guard. • Replace the washers and nuts and tighten the nuts all the way down.
Page 132 18” CHIPPER SERVICE FEED WHEEL MOTOR • Before tightening the screws in the sprockets all the way down, align the sprockets using a straight edge. • When the sprockets are aligned, tighten and torque the bolts in both sprockets to 65 ft.
Page 133 18” CHIPPER SERVICE FEED WHEEL MOTOR • Replace the chain guard covers and tighten the bolts (3/8”-16). Be sure to put the lock washer and flat washer on each bolt when replacing. Never operate a machine without all the guards in place and secured properly. •...
Page 134 18” CHIPPER SERVICE FEED WHEEL MOTOR ADJUST THE CHAIN TENSION • Remove the top guard cover and check the chain tension. There are five (3/8”- 16) bolts holding the top cover on the chain guard. Be sure too keep the bolts and washers together for replacement.
Page 135 18” CHIPPER SERVICE FEED WHEEL MOTOR • To tension the chain tighten the adjustment bolt (1/2”-13) at the top of ADJUSTMENT BOLT the feed wheel motor assembly. • Loosen the nut between the two plates to be able to make adjustments using the nut at the end of the bolt.
Page 136 18” CHIPPER SERVICE FEED WHEEL MOTOR • Replace the chain guard cover. Replace and tighten the bolts (3/8”-16) with lock washers and flat washers in the guard cover. Never operate a machine without all the guards in place and secured properly. REPLACING FEED WHEEL CHAIN •...
Page 137 18” CHIPPER SERVICE FEED WHEEL MOTOR • To loosen and remove the chain, loosen the four bolts on the feed wheel motor mount. There are four (5/8”-11) bolts holding the motor mount to the machine. DO NOT REMOVE THE BOLTS IN THE MOTOR MOUNT.
Page 138 18” CHIPPER SERVICE FEED WHEEL MOTOR • Replace the chain guard covers and tighten the bolts (3/8”-16). Be sure to put the lock washer and flat washer on each bolt when replacing. Never operate a machine without all the guards in place and secured properly. •...
Page 139 If you do not have a well- equipped shop to perform such service, contact your local dealer or J. P Carlton Co. for service. • To remove the feed wheel assembly you need two hydraulic jacks to lower it out of the yoke.
Page 140 18” CHIPPER SERVICE FEED WHEEL MOTOR • There is a cover plate between the drive motor and the feed wheel yoke. When the screws are removed, remove the plate. • Set all parts aside in the same place so that none are lost and can be used to reassemble the drive motor and feed wheel assembly.
Page 141: Servicing Feed Wheel Motor
18” CHIPPER SERVICE FEED WHEEL MOTOR • Remove the six 1/2"-13 socket head cap screws that are holding the end plate onto the feed wheel. REMOVE THE 1/2"-13 SOCKET HEAD CAP SCREWS • Remove the feed motor and end plate assembly.
Page 142 18” CHIPPER SERVICE FEED WHEEL MOTOR • Remove the square spacer and set aside STOCK for use with the new motor. • Remove the key stock and set aside for use with the new motor. SQUARE SPACER • Replace with the new motor and reassemble.
Page 143 18” CHIPPER SERVICE FEED WHEEL MOTOR • Apply LocTite 609 (green) to the ® threads of the drive motor nut. Put the nut on the drive motor shaft end and tighten. • Using a 2 3/8” socket, tighten the nut as tight as possible.
Page 144 18” CHIPPER SERVICE FEED WHEEL MOTOR • Insert the drive motor and the feed wheel end plate assembly into the feed wheel. • Line up the holes in the end plate with the holes in the feed wheel. • Apply LocTite 242 (blue) to the 1/2"- ®...
Page 145 18” CHIPPER SERVICE FEED WHEEL MOTOR • Use the jacks to lift the feed wheel assembly back into position in the feed wheel yoke. • When feed wheel is back in yoke and still supported, insert the bearing cover plate and line up the holes with the bearing and the yoke.
Page 146 18” CHIPPER SERVICE FEED WHEEL MOTOR • Tighten and torque the screws on the feed wheel bearing. Torque to 230 ft. lbs. • There are two setscrews in the bearing collar. Tighten one down and remove the other one. • Use a 3/8” drill tip and drill a hole in the feed wheel shaft through the setscrew hole in the collar.
Page 147: Machine Wiring
WIRING MAY BE DIFFERENT DEPENDING ON ENGINE SUPPLIED WITH THE CHIPPER. IF YOU HAVE A CHIPPER WITH AN ENGINE OTHER THAN CATERPILLAR OR JOHN DEERE, CONTACT J. P. CARLTON, FOR THE WIRING DIAGRAM. SEE THE ENGINE OWNER’S MANUAL FOR THE ENGINE WIRING DIAGRAM...
Page 148: Decal Assembly
0700319 HYDRAULIC OIL TYPE 0700310 NOTICE – HYDRAULICS/LUBRICATION 0700314 WARNING – FROZEN BATTERY 0700302 DANGER – SERVICING 0700313 NOTICE – CHIPPER KNIFE 0700327 DANGER – FEED HOPPER 0700328 NOTICE – RADIATOR MAINTENCE 0700060 CARLTON OX DECAL 07001 CARLTON – 2018HD...
Page 149 18” CHIPPER DECAL ASSEMBLY CHIPPER – LEFT SIDE W/ AUXILIARY VIEW ITEM # PART # DESCRIPTION 0700301 DANGER – MOVING PARTS (2 places) 0700323-1 DISK – LOCK TUBE 0700323-2 DISK – LOCK PIN 0700321A GREASE DAILY...
Page 150 WARNING – PRESSURE LEAKS 0700305A DANGER – FEED WHEEL SERVICE 0700325 BEARING RETAINER BOLT 0700315 WARNING – HEARING/EYE PROTECTION 0700321A GREASE DAILY 0700311 NOTICE – BELT/BEARING MAINTENANCE 0700308 NOTICE – ADJUST/GREASE PTO/CLUTCH 0700322 SOLID ARROW 07001 CARLTON – 2018HD CARLTON OX...
Page 151 18” CHIPPER DECAL ASSEMBLY CHIPPER – RIGHT SIDE W/ AUXILIARY VIEWS ITEM # PART # DESCRIPTION 0700324-3 YOKE LIFT 0700331 DISCHARGE SWIVEL 0700324-2 YOKE LOCK HOLE (DECAL ON TOP OF CHAIN GUARD) 0700324-1 YOKE LOCK PIN 0700332 CONTINUOUS FEED 0700321_A GREASE DAILY (2 plcs) 0700320 AUTO FEED ON/OFF INFO.
Page 152 18” CHIPPER DECAL ASSEMBLY CHIPPER – REAR ITEM # PART # DESCRIPTION 0700318 PUSH – REVERSE DANGER – KEEP CLEAR 0700321A GREASE DAILY...
Page 153 18” CHIPPER DECAL ASSEMBLY CHIPPER – OPTIONAL WINCH ITEM # PART # DESCRIPTION 0700301 DANGER – MOVING PARTS (3 places) 0700329-3 WINCH – CONTROL 0700329-1 WINCH – SELECTOR 0700330 WINCH – OPERATION...
Page 155 1 FRAME AND TANKS 21810001 WELDMENT,FRAME BUINESS LINE 21810056 PLATE,TAIL LIGHT PLUG COVER CHIPPERS 21810057 WELDMENT,FENDER,LH OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 21810058 WELDMENT,FENDER,RH 1J9R70119E1167134 DESCRIPTION ISSUE 21820020 ASSY, BATTERY BOX AXLE, TIRES AND RIMS Revised 3.15.05...
Page 156 BRACKET, HYD./FUEL TANK TIE DOWN,FRONT BUINESS LINE CHIPPERS 21810086 BRACKET, HYD./FUEL TANK TIE DOWN,REAR OWNER DOMAIN 21810087 BRACKET, HYD./FUEL TANK TIE DOWN,SIDES J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 30A-08 LOCKWASHER 1/2" DESCRIPTION ISSUE 34A-08 FLAT WASHER, NARROW 1/2 SAE GR8 FUEL TANK/HYDRAULIC TANK Revised 3.15.05...
Page 157 0300253 HOSE BARB,5/16",3/8"MP BUINESS LINE CHIPPERS 14B-1010 SHCS 10-24 x 1 1/4 UNC GR 8 OWNER DOMAIN 21210154 BRACKET,VANDADLISM,HYRDRUALIC TANK J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 21810014 WELDMENT,FUEL TANK DESCRIPTION ISSUE 21810062 WELDMENT,FUEL PICK-UP TUBE FUEL TANK Revised 3.15.05...
Page 158 0300169A STRAINER, HYDRAULIC TANK BUINESS LINE CHIPPERS 0300266A GAUGE,HYDRAULIC LEVEL/TEMP OWNER DOMAIN 12D-0712 SOC HD C/S 7/16-14 X 1-1/2 UNC GR 8 BLCK J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 21210154 BRACKET,VANDADLISM,HYRDRUALIC TANK DESCRIPTION ISSUE 21810013 WELDMENT,HYDRAULIC TANK HYDRAULIC TANK Revised 3.15.05...
Page 159 1 FRAME AND TANKS 21210117 PLATE,HYDRAULIC COOLER COVER 21210118 PLATE,HYDRAULIC COOLER MOUNT BUINESS LINE CHIPPERS 21210153 COVER,HYDRAULIC OIL COOLER,TOP OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. 21810001 WELDMENT,FRAME SERIAL NUMBERS 1J9R70119E1167134 30-06 LOCK WASHER,3/8" DESCRIPTION ISSUE 34A-06 FLAT WASHER, 3/8 SAE GR8 HYDRAULIC OIL COOLER Revised 3.15.05...
Page 160 U BOLT 2 ENGINE/ELECTRICAL 20A-06 NUT,HEX,3/8-16 UNC GR8 BUINESS LINE CHIPPERS 21220039 PLATE,BATTERY STAND OWNER DOMAIN 21220041 BATTERY,12V/950 CCA J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 21820021 WELDMENT, BATTERY BOX DESCRIPTION ISSUE 21820036 WELDMENT,BATTERY BOX,COVER BATTERY INSTALLATION Revised 3.15.05...
Page 161 SPACER,EYE BOLT BUINESS LINE 21820011 PLATE,ENGINE MOUNT NUT CHIPPERS 30A-12 LOCKWASHER 3/4" USS GR8 OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 31A-12 FLAT WASHER 3/4" USS GR 8 Z&YL 1J9R70119E1167134 JOHN DEERE 170 ENGINE,170 HP JOHN DEERE DESCRIPTION...
Page 162 PROFESSIONAL TREE EQUIPMENT FUCTION GROUP 3 CUTTER WHEEL/BASE/TRANSITION BUINESS LINE CHIPPERS OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 DESCRIPTION ISSUE BASE,CUTTER WHEEL TRANSITION Revised 3.15.05 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1-800-243-9335.
Page 163 TREE EQUIPMENT ANVIL MOUNTING FUCTION GROUP 3 CUTTER WHEEL/BASE/TRANSITION BUINESS LINE CHIPPERS OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 DESCRIPTION ISSUE BASE,CUTTER WHEEL TRANSITION Revised 3.15.05 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1-800-243-9335.
Page 164 21230114 WIRE,LANYARD SWITCH,DOOR LOCK,LATCH FUCTION GROUP 3 CUTTER WHEEL/BASE/TRANSITION BUINESS LINE CHIPPERS OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 DESCRIPTION ISSUE BASE,CUTTER WHEEL TRANSITION Revised 3.15.05 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1-800-243-9335.
Page 165 FUCTION GROUP 3 CUTTER WHEEL/BASE/TRANSITION PART ITEM DESCRIPTION BUINESS LINE CHIPPERS 21830078 WELDMENT,BELT GUARD TOP,BACK OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 21830079 WELDMENT,BELT GUARD COVER 1J9R70119E1167134 DESCRIPTION ISSUE 21830080 WELDMENT,BELT GUARD BOTTOM BELT GUARDS Revised 3.15.05...
Page 166 0900129 5/8" SECURITY LOCK NUTS 0900130 5/8" KNIFE BOLT - SPECIAL DESIGN BUINESS LINE CHIPPERS 21830007 WELDMENT,CUTTER WHEEL OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. 21830064 SHAFT,CUTTER WHEEL SERIAL NUMBERS 1J9R70119E1167134 21830096 PLATE, CUTTER WHEEL SHAFT RETAINER DESCRIPTION ISSUE CUTTER WHEEL ASSEMBLY Revised 3.15.05...
Page 167 NUT,HEX,3/8-16 UNC GR8 4 FEED SYSTEM 21240081 SPRING,LIFT BUINESS LINE CHIPPERS 21840002 ASSY,YOKE/TOP OWNER DOMAIN 21840006 ASSY,YOKE/BTM J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 21840037 PLATE,LIFTING EAR MOUNT DESCRIPTION ISSUE 21840081 WELDMENT,FEED LIFT PIN ASSEMBLY FEED SYSTEM Revised 3.15.05...
Page 168 21840021 CHAIN,TOP FEED ENCLOSURE BUINESS LINE CHIPPERS 21840069 WELDMENT,CHAIN GUARD COVER OWNER DOMAIN 21840070 WELDMENT,CHAIN GUARD BACK J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 21840091 ENDCAP,TOP FEED WHEEL MOTOR DESCRIPTION ISSUE 30-10 LOCK WASHER 5/8" USS GR 8 TOP FEED ENCL./CHAIN GUARD...
Page 169 4 FEED SYSTEM 21840022 SPACER,BTM FEED WHEEL MOTOR BUINESS LINE CHIPPERS 21840036 PLATE,YOKE/BTM FEED WHEEL BEARING COVER,LH OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. 21840049 PLATE,YOKE/BTM FEED WHEEL BEARING SERIAL NUMBERS 1J9R70119E1167134 COVER,RH DESCRIPTION ISSUE 30-10 LOCK WASHER 5/8" USS GR 8 BOTTOM FEED ENCLOSURE Revised 3.15.05...
Page 170 VALVE,SOLENOID OPERATED 4 FEED SYSTEM DIRECTIONAL SPOOL,REVERSE BUINESS LINE 0300121D VALVE,BALANCED PISTON RELEIF CHIPPERS OWNER DOMAIN 0300153 VALVE,ELECTRONIC CONTROL J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 0300158 VALVE,SOLENOID OPERATED DESCRIPTION ISSUE DIRECTIONAL CONTROL ASSEMBLY,FEED CONTROL VALVE BLOCK Revised 3.15.05...
Page 171 Carlton PROFESSIONAL TREE EQUIPMENT FUCTION GROUP 5 INFEED SYSTEM BUINESS LINE CHIPPERS OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9R70119E1167134 DESCRIPTION ISSUE INFEED CHUTE/ ELECTRONIC FEED CONTROLS Revised 3.15.05 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1-800-243-9335.
Page 172 FLATBAR,ELECTRONIC ENGAGE 5 INFEED SYSTEM LINKAGE 21850015 WELDMENT,INFEED CHUTE BUINESS LINE CHIPPERS 21850038 PLATE,TAIL LIGHT COVER,RH OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. 21850044 MOUNT,CONTROL BAR,64" SERIAL NUMBERS 1J9R70119E1167134 DESCRIPTION ISSUE 21850045 PLATE,TAIL LIGHT COVER,LH INFEED CHUTE/ ELECTRONIC FEED CONTROLS Revised 3.15.05...
Page 173 BUSHING,SCHA BEARING A3248,ELECTRONIC LINKAGE 21840093 PLATE,ELECTRONIC LINKAGE COVER,TOP BUINESS LINE CHIPPERS 29A-08 NUT,STOVER LOCK, 1/2-13 UNC GR8 OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. 30A-06 LOCKWASHER, 3/8" USS GR8 SERIAL NUMBERS 1J9RG011591167038 31A-06 FLAT WASHER, 3/8 USS GRD 5 DESCRIPTION...
Page 174 WELDMENT,DISCHARGE ADJUST HANDLE 6 DISCHARGE SYSTEM 21860002 WELDMENT,DISCHARGE ELBOW BUINESS LINE CHIPPERS 21860003 WELDMENT,DISCHARGE CHIP REFLECTOR OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 21860004 WELDMENT,DISCHARGE NECK 1J9R70119E1167134 DESCRIPTION ISSUE 21860020 STOP,DISCHARGE JACK DISCHARGE SYSTEM Revised 3.15.05 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1-800-243-9335.
Page 175 1. Panel description and electrical pinout R e v e A u t o - Ref. Description Signal type Pinout INput/OUTput 4-way Delphi connector Back-lit display for visualizing: Heat engine RPM IN (PNP NO, can be set to NPN) max. input frequency: 10KHz Working hours “auto-feed”...
Page 176 Ground input – monitor power IN (GND) supply 9 4 .5 R P M R e v e rse A u to -F e e d P R O G 5 7 .5 8 9 .5 A Silk-screened front panel in polyester B Front frame in black ABS C Housing in black ABS D Black metal supporting bracket...
Page 177 2. Operating After turning on the monitor, a 2 seconds test is automatically carried out: all display segments are on; after such a test, working hours are displayed for about 3 seconds, then engine RPMs are displayed and the other display indicators show the working status: Reverse Auto-Feed...
Page 178 3. Emergency procedure “type 0” This procedure is applied on those machines only where the ACTIVATION of the solenoid valves allows to protect the engine against excessive stress. "BACK" = reverse time 12 V 12 V RPM MAX RPM MIN DISPLAY Auto-Feed Auto-Feed...
Page 179 4. Emergency procedure “type 1” This procedure is applied on those machines only where the DE-ACTIVATION of the solenoid valves allows to protect the engine against excessive stress. "BACK" = reverse time 12 V 12 V RPM MAX RPM MIN DISPLAY Auto-Feed Auto-Feed...
Page 180 In case RPMs exceed the RPM maximum value during the reverse interval (back), the activation sequence shall be as shown below: "BACK" = reverse time type 0 12 V 12 V RPM MAX RPM MIN DISPLAY Auto-Feed Auto-Feed Auto-Feed INDICATIONS Reverse Reverse Reverse...
Page 181 During operation, working hours can always be displayed by switching for a BRIEF INTERVAL key (+) or (-). The display shows now the ref. indicator “b” on page 7 and working hours are displayed for 3 seconds. During this interval the EVS solenoid valve is energized or de-energized by the monitor (according to what programmed in “type”...
Page 182 7. “User” setting To enter the “user” programming phase, with the monitor ON keep key PROG pressed for at least 2 seconds and until the first parameter "HI" (i.e. RPMs minimum permitted value) is displayed. After an interval of 1 second the current programmed value is displayed (es.
Page 183 Reverse Auto-Feed Reverse Auto-Feed 1 sec. press both "+" and "-" Reverse Auto-Feed 1 sec. The parameter is changed by using key “+” or “-“; switching key “PROG” allows to go to next parameter “BACK” (i.e. activation time of the reverse solenoid valve, in ms).
Page 184 How to activate and de-activate the “auto-feed” function The device has a further programming phase, meant for activating and de-activating the “auto-feed” function. This function includes the emergency procedures previously described. NOTE: when the “auto-feed” function is de-activated, the monitor features exclusively revolution counter function and hours counter function;...
Page 185 -20 / +70 °C Storage temperature range -25 / +85 °C Mechanical vibrations resistance 2 g random Reference standards for the project MC14982 Autofeed Settings for Carlton Chippers Engine Make Engine Model HP Rating High Setting Low Setting Vanguard Big Block V Twin...
Page 187 Axles equipped with Dexter's E-Z Lube feature can be periodically lubricated without removing the hubs from the axle. This feature consists of axle spindles that have been specially drilled and assembled with grease fittings in their ends. When grease is pumped into the fitting, it is channeled to the inner bearing and then flows back to the outer bearing and eventually back out the grease cap hole.
Page 188 CAUTION Do not mix Lithium, calcium, sodium or barium complex greases due to possible compatibility problems. When changing from one type of grease to another, it is necessary to insure all the old grease has been removed. If your axles are equipped with oil-lubricated hubs, then your lubrication procedure is to periodically fill the hub with high quality hypoid gear oil to the level indicated on the clear plastic oil cap.
Page 190 Product Features No need to pull the hubs to repack the bearings OR replace the seals when checking the • brakes. Pre-set adjustment means installation is easy and human error is virtually eliminated in • bearing adjustment. Pre-lubricated at the bearing factory providing resistance to contamination. •...
Page 191 WINCH INFORMATION...
Page 192 WINCH INFORMATION...
Page 193 WINCH INFORMATION...
Page 194 Tow- 7500 Deutz Turbo Diesel 24" 46" 92" arc 31" 1.5" 60" 4,400 Behind Call and ask about Carlton’s line of Chippers or visit our website: www.stumpcutters.com CARLTON—QUALITY PRODUCTS AND EXCEPTIONAL SERVICE Carlton Owner’s Manual 18” Disk Chipper Revised: 07/2008...

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