Page 1 6” Disk Style Brush Chippers Model 660 Machine Serial # _____________ Engine Model & Spec # _____________ Engine Serial # _____________ PTO/Clutch Model & Spec # _____________ Clutch Serial # _____________ Purchase Date _____________ Dealer _____________ Carlton J.P.Carlton Company Div. D.A.F. Inc.
Page 3 DIESEL ENGINE EXHAUST WARNING CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduction harm.
Page 5 CHIPPER SAFETY ALERT...
Page 7 CHIPPER SAFETY ALERT...
Page 9 CHIPPER SAFETY ALERT...
Page 11 CHIPPER SAFETY ALERT...
Page 13 CHIPPER SAFETY ALERT...
Page 15 CHIPPER LIMITED WARRANTY J. P. Carlton Co. Inc., hereafter referred to as the “Manufacturer”, warrants each new Carlton Chipper to be free of defects in workmanship and material for a period of one year. This warranty takes effect upon delivery to the original retail purchaser. The manufacturer at its option will replace or repair at a point designated by the manufacturer, any parts which appear to have been defective in material or workmanship.
Page 17 The manufacturer will provide replacement parts at no cost to the customer for defective parts during the warranty period. Defective parts must be returned to J. P. Carlton Company. It will be the customer’s responsibility to install the replacement parts unless arrangements are made with the selling dealer.
Page 19 11. _________ Customer has been advised that maintenance and adjustment on the clutch are critical. Customer has been advised that J. P. Carlton Co. does not warrant the clutch and the only warranty that applies is in the clutch manufacturer’s manual. Contact the clutch manufacturer with warranty issues.
Page 21: Table Of Contents
6” CHIPPER TABLE OF CONTENTS INTRODUCTION FOREWORD GENERAL INFORMATION MACHINE FEATURES MACHINE SPECIFICATIONS OPERATION SAFETY PRECAUTIONS DAILY CHECKLIST MACHINE CONTROLS TOWING GUIDE MACHINE OPERATION MAINTENANCE MACHINE MAINTENANCE LUBRICATION TROUBLESHOOTING GUIDE SERVICING HYDRAULICS SERVICING CUTTER SYSTEM SERVICING BELTS SERVICING FEED WHEEL MOTOR MACHINE WIRING PARTS DECAL ASSEMBLY...
Page 23: Foreword
In this, we take pride. The Carlton 660 chipper is the heaviest duty 6-inch capacity disk style chipper available. ® From the ground up, the components and weldments are the strongest on the market.
Page 25: General Information
Any reference made to the right, left, front, or rear in relationship to the chipper is illustrated in the following pictures. Please refer to these any time you call your dealer or J. P. Carlton for parts or assistance.
Page 27: Machine Features
6” CHIPPER MACHINE FEATURES Available Machine Features: • 27 HP gas engine • Front jack stand – • Top feed roller – • Auto-Feed ® 2000# Cap, Screw type 6” x 6” Plus • AR400 anvil • Engine Key start system •...
Page 28: Machine Specifications
6” CHIPPER MACHINE SPECIFICATIONS General: Hydraulic System: Weight: 1600 Pounds Hyd Pump Displcmnt: .329 in cu/rev Length: 124 inches Hyd Pump Drv Systm:Direct Drive off Engine Mount Height: 87 inches Flow: 5.33 GPM Width: 56 inches Tires: ST175/80R13 Ld Rng C 1760 # @ 50 PSI System Relief: 2500 PSI Axle: Dexter Torflex 2,000 Pound Cap...
Page 29 6”CHIPPER SAFETY PRECAUTIONS Before operating the chipper, read this manual, the engine manual, and all the safety decals on the machine. Know all parts of the machine and their functions, especially the shut down procedures in case of emergency. No inexperienced person may operate the chipper. Inexperience may cause injury.
Page 30: Operation
(prescription, over the counter, or • Never position, adjust, or move the otherwise). • DO NOT modify or change any part discharge chute while the chipper or the cutter disk are running without written approval from J. P. Carlton Company.
Page 31 6”CHIPPER SAFETY PRECAUTIONS • Always have at least 2 operators at the CUTTER DISK job site running the chipper. One to HOOD load the brush into the feed wheels and the other to maintain the feed control bar in case of an accident. •...
Page 32 6”CHIPPER SAFETY PRECAUTIONS DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key is removed Positive battery cable is disconnected The clutch is disengaged Feed control bar is in neutral All machine parts have come to a •...
Page 33 Decals may be purchased from J. • Keep unauthorized persons away from P. Carlton or an authorized dealer. • the chipper operation area. Remove all foreign objects from the chipper...
Page 34 6” CHIPPER DAILY CHECKLIST It is vital that the owner and operators inspect the chipper each day before operation. This inspection will help identify potential problems that may arise during the workday. The operators must get in the habit of performing this inspection each and every day. By performing this inspection each day, the operators will help minimize downtime and costly repairs.
Page 35: Daily Checklist
6” CHIPPER DAILY CHECKLIST • Make sure all personnel are equipped with all applicable safety equipment: − Eye protection − Hearing protection − Hard hat − Short, fitted gloves − Long sleeve shirt − Long pants − Over the ankle work boots with skid resistant soles PERSONAL PROTECTION: All personnel must wear eye and...
Page 36 6” CHIPPER DAILY CHECKLIST • Check air pressure in tires daily. Inflate to tire manufacturers recommended maximum inflation pressure for temperature and climate. • Inspect tires for wear. • Inspect axle caps, replace if necessary. Grease axles as suggested by manufacturer.
Page 37 6” CHIPPER DAILY CHECKLIST • Inspect cutter disk knives and anvil for wear. Do not operate the machine without a full set of undamaged knives in place. Worn or chipped knives will cause improper operation of the chipper. (See Servicing Cutter Disk Section to change or sharpen knives and anvil.) CHIPPED KNIFE •...
Page 38 6” CHIPPER DAILY CHECKLIST ENGINE OIL DIPSTICK • Check and maintain proper engine oil, fuel tank, and hydraulic oil tank levels. Make HYDRAULIC TANK sure engine is cool before checking. Replenish engine oil, fuel, and hydraulic oil every morning before starting the machine so there is no danger of fire from hot machine parts or sparks.
Page 39 6” CHIPPER MACHINE CONTROLS It is imperative that all operators are familiar with all controls of the chipper. This will make for a much more productive and safer work period. (The actual controls may differ depending on the engine supplied with your chipper.) ENGINE CONTROLS: •...
Page 40: Machine Controls
WHILE THE CHIPPER IS IN OPERATION OR WHILE THE CHIPPER DISK IS SPINNING! SWIVEL DISCHARGE • Carlton Chippers are equipped with a rotating discharge chute. To rotate the chute to the desired position 1. Pull down and unlock the rotation lock pin.
Page 41 6” CHIPPER MACHINE CONTROLS FEED CONTROL BAR • The feed control bar is located on three sides of the infeed chute; across the top and down each side. • The feed control bar has three distinct positions − In the out position pulled towards the rear FEED CONTROL BAR of the machine the bar is now in the feed position.
Page 42 6” CHIPPER MACHINE CONTROLS BRAKES & REAR LIGHTS • The chipper’s lights are connected to the tow vehicle actuator to be activated by the tow vehicle operation. See the Machine Wiring section of this manual for wiring diagram.
Page 43 6” CHIPPER TOWING GUIDE SAFETY: • NEVER ALLOW INEXPERIENCED DRIVERS TO TOW MACHINERY. • ALWAYS MAKE SURE THE TRUCK HITCH AND THE CHIPPER HITCH ARE OF MATCHING STYLE AND SIZE. • ALWAYS MAKE SURE THE TOW VEHICLE AND THE CHIPPER ARE ON LEVEL GROUND AND THE WHEELS ARE CHOCKED BEFORE CONNECTING OR DISCONNECTING THE CHIPPER.
Page 44: Towing Guide
6” CHIPPER TOWING GUIDE • Connect chipper lights to the tow vehicle. Observe light operation to insure correct electrical connections. • Secure the jack stand to the machine for towing. • The chipper infeed tray must be closed SPRING LOCK PINS and locked when towing.
Page 45 6” CHIPPER TOWING GUIDE • Make sure the discharge chute is over the chipper front for towing. Position the deflector, on the end of the discharge chute, down when towing to reduce the chance of debris flying out of the chute. •...
Page 46: Machine Operation
6” CHIPPER MACHINE OPERATION STARTING – READ THIS MANUAL, THE ENGINE OWNERS’ MANUAL, THE CLUTCH MANUAL, AND ALL SAFETY DECALS ON CHIPPER BEFORE STARTING. SAFETY: • DO NOT ALLOW CHILDREN OR OTHER SPECTATORS TO STAND AND WATCH THE CHIPPER IN OPERATION. ALL OPERATORS MUST WEAR RECOMMENDED PROTECTIVE EQUIPMENT.
Page 47 6” CHIPPER MACHINE OPERATION LOWER THE INFEED TRAY • During transportation the infeed tray will be closed and locked using the spring lock pins attached. At the job site, pull the pins in and lower the tray. SPRING LOCK PIN •...
Page 48 6” CHIPPER MACHINE OPERATION AIM DISCHARGE CHUTE • Carlton Chippers are equipped with a rotating discharge chute. To rotate the chute to the desired position 1. Pull down and unlock the rotation lock pin. 2. Use the handle on the chute and pull or push the chute in a safe direction to discharge chips.
Page 49 6” CHIPPER MACHINE OPERATION START ENGINE • The Key Switch is located on the Kohler engine. • Key switch has 3 positions Stop, Run and Start • Start engine at idle speed and allow sufficient time for oil to circulate before proceeding.
Page 50 6” CHIPPER MACHINE OPERATION TURN AUTO-FEED PLUS ON • The Auto-Feed Plus® monitors the engine RPM and controls the feed system based on this information. The Auto-Feed® is calibrated when installed in the chipper with a high and low RPM setting for the feed wheels to operate.
Page 51 6” CHIPPER MACHINE OPERATION INCREASE ENGINE SPEED • Use the throttle to increase engine speed. • The engine should always be run at high RPM while material is being chipped. This will help keep the discharge chute from clogging. High engine speed increases the throwing power.
Page 52 6” CHIPPER MACHINE OPERATION • If a tree gets jammed and has to be trimmed, shut down the chipper. • Always feed trees and brush walking to the right side of the chipper, material being fed should be to the operators’ left side.
Page 53 6” CHIPPER MACHINE OPERATION • Keep an eye on the surrounding area and don’t allow anyone to come up too close to the chipper or to be in the chip discharge area. Maintain a clear area of at least 100 ft. in every direction around the chipper.
Page 54 6” CHIPPER MACHINE OPERATION CAUTION: Chipper disk will continue to spin even though then engine has turned off! • Allow the engine to idle for 5 minutes. This allows the engine to cool. • When the engine has had time to cool down, you can turn the ignition key to the off position.
Page 55 6” CHIPPER MACHINE OPERATION • Secure the discharge chute. Pull down the flap and adjustment handle to position the chute over the chipper front. When discharge is in position, release the pin in the closest groove to lock. Make sure the discharge chute is locked in position.
Page 56: Machine Maintenance
6” CHIPPER MACHINE MAINTENANCE DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The feed control bar is in neutral All machine parts have come to a complete stop –...
Page 57 Refer to engine manual supplied with your chipper. • Check fuel level daily and replenish as necessary. Carlton chipper fuel tanks are equipped with lockable cap covers. FUEL FILTER Replace the fuel filter every 500 hours of operation or 6 months.
Page 58 • Before starting to chip any wood, always test the feed control bar. Make sure the reverse, stop, and forward feed positions work properly. • Contact Carlton or an authorized dealer immediately if the control bar doesn’t work properly in any of the three positions.
Page 59 6” CHIPPER MACHINE MAINTENANCE HITCH • Make sure the bolts on the chipper hitch are tightened. Also, make sure the hitch bolts on the tow vehicle are tightened properly. • Check the bolts and nuts for wear. If bolt or nut threads are chipped or worn down, or if the bolts and nuts won’t stay tight after tightening them, the bolts and nuts need to be replaced.
Page 60 6” CHIPPER MACHINE MAINTENANCE JACK STAND – FRONT • Check the lock pins to make sure they JACK STAND are fitting properly and in good shape. Replace any pins that are worn, bent or damaged in any way. • Check general condition of the jack stand.
Page 61: Lubrication
6” CHIPPER LUBRICATION • All of Carlton’s machines are built to be • Below you will find a Lubrication rugged performers. Our design goals are Schedule that will give you the sturdiness, simplicity and reliability. recommended frequency for lubrication. • A regularly scheduled maintenance •...
Page 62 6” CHIPPER LUBRICATION CHIPPER – LEFT SIDE SWIVEL PLATES GREASE FITTING * GREASE EVERY 3 MONTHS AS NEEDED CUTTER DISK BEARING GREASE FITTING FEED SLIDE * PURGE BEARINGS GREASE FITTING (1 PLACE- EACH SIDE) DAILY, UNTIL NEW * 1-2 PUMPS OF GREASE GREASE IS SEEN EVERY 15-20 HOURS OF OPERATION...
Page 63 6” CHIPPER LUBRICATION CHIPPER – RIGHT SIDE SWIVEL PLATES GREASE FITTING * GREASE EVERY 3 MONTHS AS NEEDED FEED SLIDE GREASE FITTING (1 PLACE- EACH SIDE) * 1-2 PUMPS OF GREASE EVERY 15-20 HOURS OF OPERATION EQUIPPED WITH DEXTER FEED WHEEL BEARINGS AXLES, EITHER E-Z LUBE®...
Page 64 6” CHIPPER TROUBLESHOOTING GUIDE DO NOT PERFORM ANY INSPECTION OR SERVICE ON THE CHIPPER WITHOUT MAKING SURE: THE CUTTER DISK IS DISENGAGED AND HAS COME TO A COMPLETE STOP; THE CUTTER DISK LOCK PIN IS INSTALLED; THE ENGINE HAS BEEN TURNED OFF, THE IGNITION KEY HAS BEEN REMOVED AND THE BATTERY CABLE HAS BEEN DISCONNECTED;...
Page 65: Troubleshooting Guide
6” CHIPPER TROUBLESHOOTING GUIDE COMPLAINT CAUSE CORRECTION • • Auto-Feed not working Faulty or broken wiring Repair or replace wires – properly or at all wiring diagram enclosed in this manual • • Settings not correct Reset following Auto-Feed manual instructions enclosed in this manual •...
Page 66: Servicing Hydraulics
Allow system to warm up too low • • Pump has excessive wear Replace pump Any other problems contact your local dealer or J. P. Carlton Co. ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS FOR REPAIRS OR REPLACEMENT OF PARTS!!
Page 67 CARDBOARD; DO NOT USE HAND OR FINGER. ALWAYS WEAR EYE PROTECTION. HYDRAULIC OIL & FILTER • This Carlton chipper has an in-tank hydraulic filter . Check hydraulic oil daily, before and during use. Use AW-32 hydraulic oil same as supplied by the manufacturer.
Page 68 • The overall pressure setting is 2500 PSI, set at the factory. Do not adjust the pressure setting. If you feel the pressure needs adjusting, contact JP Carlton or you local Carlton dealer. • ONLY USE QUALIFIED PERSONNEL TO WORK ON HYDRAULIC SYSTEMS...
Page 69 6” CHIPPER SERVICE CUTTER SYSTEM DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The feed control bar is in neutral All machine parts have come to a complete stop –...
Page 70 • Knife bolts are of a particular design and nuts are security lock nuts. DO CUTTER DISK LOCK PIN NOT USE ANY OTHER STYLE OF IN LOCKED POSITION BOLTS AND NUTS. You must purchase these bolts and nuts from Carlton or an authorized dealer.
Page 71 • Improper sharpening may affect knives hardness resulting in knife failure. • If knives are too narrow to grind, replace with a complete set of new knives. • Knives are hardened steel made to Carton’s specifications. Use only Carlton chipper knives as replacements.
Page 72 6” CHIPPER SERVICE CUTTER SYSTEM • Reassemble knives in the pocket making sure they seat flat. • Tighten knife bolts and torque the nuts to 90 ft. lbs. • Do not over tighten knife bolts. Torque only to the recommended amount. Knives that are overly tight can crack or bow around the hole.
Page 73 6” CHIPPER SERVICE CUTTER SYSTEM • Inspect the anvil working edge for wear or damage before you check the clearance. If the anvil needs to be changed to a new work surface or to be replaced, follow the instructions in Anvil Replacement later in this section.
Page 74 6” CHIPPER SERVICE CUTTER SYSTEM • If clearance needs to be adjusted, loosen the anvil bolts; just loose enough to be able to move the anvil with the adjuster bolts. • Loosen the nuts on the adjustment bolts that are on the far side of the plate (as shown).
Page 75 6” CHIPPER SERVICE CUTTER SYSTEM • After clearance has been set and all bolts and nuts have been tightened properly, remove the yoke lock pin and put it back in its holder. REMOVE YOKE LOCK PIN AND RETURN TO HOLDER •...
Page 76 KNIVES PART NO DESCRIPTION 0900114 Knife – 1/2” x 4” x 7 1/4” 1/2” Knife Bolt – Special Design – Purchase from 0900124Z JP Carlton or Dealer 1/2” Security Lock Nuts – Purchase from JP 0900126 Carlton or Dealer...
Page 77 THESE EDGES ARE SHOWN ABOVE. FLIP THE ANVIL adjustment capability. OVER FOR THE OTHER TWO EDGES. • The anvil is hardened steel made to Carton’s specifications. Use only Carlton anvils as replacements or damage may occur. Purchase the new anvil from Carlton or an authorized dealer.
Page 78 6” CHIPPER SERVICE CUTTER SYSTEM • To rotate to a new edge or to replace the anvil, remove the anvil bolts and adjuster bolts. There are two anvil bolts, two with adjuster bolts attached. • First, remove the nut on the outside of each adjuster bolt and loosen the inside nut.
Page 79 6” CHIPPER SERVICE CUTTER SYSTEM • Replace with a new anvil if all working edges are worn or damaged. Do not grind the anvil to get more life. There is only a certain amount of adjustment available for clearance and if the anvil is ground you will loose that adjustment capability.
Page 80 6” CHIPPER SERVICE CUTTER SYSTEM • Tighten the anvil bolts loosely. Put a flat washer and a nut back on the outside of each adjuster bolt. Do not tighten the nut until clearance has been set. • ALWAYS CHECK & SET KNIFE TO ANVIL CLEARANCE AFTER REMOVING AND REPLACING KNIVES OR ANVIL.
Page 81 • If any problems are discovered, contact Carlton or your local dealer for repair or replacement. NO GAPS OR OPENINGS THE CUTTER DISK HOOD IS ONE OF...
Page 82 6” CHIPPER SERVICE BELTS AND SHEAVES DO NOT PERFORM MAINTENANCE OF ANY KIND ON THIS MACHINE UNLESS: The engine is turned off The ignition key has been removed The positive battery cable has been disconnected The feed control bar is in neutral All machine parts have come to a complete stop –...
Page 83 6” CHIPPER SERVICE BELTS AND SHEAVES • ENGINE MUST BE OFF AND IGNITION KEY REMOVED BEFORE CHECKING BELT TENSION. • ALL PARTS MUST BE COMPLETELY STOPPED. • THE CUTTER DISK LOCK PIN MUST BE INSTALLED IN THE DISK LOCK TUBE. •...
Page 84 6” CHIPPER SERVICE BELTS AND SHEAVES ADJUST BELT TENSION • If belt tension needs to be adjusted, the belt is always engaged. • To apply more belt tension, loosen the jam nut and engine mounting bolts slightly and turn the adjuster bolt clockwise to move the engine away from the cutter wheel shaft.
Page 85 6” CHIPPER SERVICE BELTS AND SHEAVES • If belt tension is too tight, do all steps previously mentioned but turn the adjuster bolt counter-clockwise to move the engine towards the cutter wheel shaft. • Normally a slight adjustment is all that’s necessary to adjust belt tension.
Page 86 6” CHIPPER SERVICE BELTS AND SHEAVES CHECK BELT GUARD • Check and retighten bolts daily. • Check condition of bolt and nut threads when belt guards are removed or if a bolt won’t tighten or won’t stay tightened. • Replace any bolts or nuts that are worn or damaged.
Page 87 6” CHIPPER SERVICE BELTS AND SHEAVES • Loosen the bolts on the engine and slide the engine towards the cutter wheel shaft so that the belt are loose. • Remove pump drive. Only remove the bolts at 12 o’clock and 6 o’clock. Remove the pump plate with the pump still attached, not necessary to remove and cap hoses.
Page 88 6” CHIPPER SERVICE BELTS AND SHEAVES • When just replacing the belt, it will not be necessary to check sheave alignment. Go back to the BELT TENSION section and check and adjust belt tension. You may need to reduce belt tension a good amount for a new belt if the old belt had been adjusted several times.
Page 89 6” CHIPPER SERVICE BELTS AND SHEAVES REPLACING SHEAVE OR BUSHING • If it becomes necessary to replace a sheave or bushing, replace only one at a time. Never remove both sheaves at the same time. • This section covers removing and replacing the cutter disk sheave.
Page 90 6” CHIPPER SERVICE BELTS AND SHEAVES • Replace bolts in the sheave and tighten lightly. • Check the mark you made earlier next to the bushing. If bushing was not moved in replacing the sheave, tighten screws. • If bushing is replaced or moved on the shaft, realign the sheaves using a 2-foot straight edge across the engine and cutter disk sheaves.
Page 91 ALWAYS REPLACE GUARDS AND OTHER PROTECTIVE EQUIPMENT BEFORE STARTING CHIPPER AFTER PERFORMING MAINTENANCE. There is a special tool required to separate the motor and coupling once it is off the machine, contact J. P. Carlton or your local dealer to purchase the puller. PULLER...
Page 92 6” CHIPPER SERVICE FEED WHEEL MOTOR WARNING: RELEASE HYDRAULIC PRESSURE BEFORE PERFORMING ANY SERVICE TO HYDRAULIC LINES OR OTHER COMPONENTS. FLUID UNDER PRESSURE CAN PENETRATE THE SKIN AND CAUSE SEVERE INJURY. SEEK IMMEDIATE MEDICAL ATTENTION IF SKIN IS PENETRATED. CHECK HOSES AND FITTINGS USING A BOARD OR CARDBOARD;...
Page 93 • There is a special tool required to separate the motor and coupling once it is off the machine, contact J. P. Carlton or your local dealer to purchase the puller. • Attach the separating tool to the coupler as shown and screw the three bolts from the bushing into the tool in the outside holes.
Page 94 6” CHIPPER SERVICE FEED WHEEL MOTOR • Replace with new motor. Clean the threads on the motor, the 1” nut, and the coupling with degreaser before beginning to replace all the parts. • Attach the torque arm to the new motor using the 1/2”...
Page 95 6” CHIPPER SERVICE FEED WHEEL MOTOR • Return the feed wheel motor assembly to the machine and tighten the bolts in the bushing. Tighten each bolt a little at a time to pull the coupling into place as straight as possible. Try not to pull one side on faster than the other or damage may occur to the bushing and the coupling.
Page 97: Machine Wiring
6” CHIPPER MACHINE WIRING CHIPPER WIRING DIAGRAM – KOHLER ENGINE WIRING MAY BE DIFFERENT DEPENDING ON ENGINE SUPPLIED WITH THE CHIPPER. SEE THE ENGINE OWNER’S MANUAL FOR THE ENGINE WIRING DIAGRAM...
Page 98 PINCH POINTS 0700313 NOTICE – CHIPPER KNIFE 0700314 WARNING – FROZEN BATTERY 0700320 AUTO-FEED ON/OFF INFO. 0700322 SOLID ARROW (2 PLCS) 0700323-2 DISK/DRUM LOCK PIN 0700127 CARLTON – 660 0700003 GASOLINE ONLY 0700315 WARNING – HEARING/EYE PROTECTION 0700321_A GREASE DAILY...
Page 99 NOTICE – BELT/BEARING MAINTENANCE 0700317 WARNING – PRESSURE LEAKS 0700319 HYDRAULIC OIL INFO. 0700321 A GREASE DAILY (TYP BOTH SIDES) 0700324-2 YOKE LOCK HOLE 0700327 DANGER – FEED HOPPER JPC09 0700127 CARLTON – 1260 0700155 CARLTON – PROFESSIONAL TREE EQUIPMENT...
Page 100: Decal Assembly
6” CHIPPER DECAL ASSEMBLY CHIPPER – REAR ITEM # PART # DESCRIPTION 0700060 CARLTON OX DECAL 0700301 DANGER – MOVING PARTS 0700318 PUSH – REVERSE 0700600 DNAGER KEEP CLEAR...
Page 102 Carlton 660 CHIPPER J.P.Carlton Company Div. D.A.F. Inc. 121 John Dodd Road Spartanburg, SC 29303 Ph. (864) 578-9335 Fax (864) 578-0210 www.stumpcutters.com Carlton J.P.Carlton Company Div. D.A.F. Inc. 121 John Dodd Road Spartanburg, SC 29303 Ph. (864) 578-9335 Fax (864) 578-0210...
Page 103 HEX C/S 1/2-13 x 4 1/4 UNC GR 8 BUINESS LINE 20510002 WELDMENT,FRAME CHIPPERS OWNER DOMAIN 20A-08 NUT,HEX,1/2-13 UNC GR8 J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9UE021491167062 31A-08ZI FLAT WASHER 1/2 USS GR 8 Z&Y DESCRIPTION ISSUE ST175/80R13...
Page 104 1 FRAME AND TANKS 20510019 ASSY,FUEL TANK 20510020 ASSEMBLY,HYDRAULIC TANK BUINESS LINE CHIPPERS 20620011 ASSY,BATTERY BOX OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 29A-06 NUT,STOVER LOCK, 3/8-16 UNC GR8 1J9UE021491167062 DESCRIPTION ISSUE 31A-06 FLAT WASHER, 3/8 USS GRD 5 BATTERY,HYDRAULIC, AND FUEL TANK INSTALL Revised 3.15.05...
Page 105 0300135F HYDRAILIC IN TANK FILTER ELEME 0300176 TANK,HYDRAULIC BUINESS LINE CHIPPERS 12D-0612 SHCS 3/8 X 1-1/2 NC GR 8 OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 0200008 Fuel Cap - Plastic Tank 1J9UE021491167062 DESCRIPTION ISSUE 0200146 TANK,FUEL HYDRAULIC AND FUEL TANKS Revised 3.15.05...
Page 106 2 ENGINE AND ELECTRICAL 14020023 PLATE,ENGINE SEAL,KOHLER/BRIGGS BUINESS LINE 14020024 MOUNT,CRANK SHAFT HYDRAULIC PUMP CHIPPERS OWNER DOMAIN 20520003 WELDMENT,ENGINE INSTALL J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9UE021491167062 20A-08ZI NUT,HEX,1/2-13 UNC Z&Y GR8 DESCRIPTION ISSUE 30A-04 LOCKWASHER,1/4" USS GR8 ENGINE INSTALL Revised 3.15.05...
Page 107 3 BASE/CUTTER WHEEL ASSEMBLY BUINESS LINE CHIPPERS NOTES: OWNER DOMAIN 1. ITEM #9 (12A-0516) TORQUE 15 FT/LBS. J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 2.APPLY BLUE LOCTITE 242 AND TORQUE 1J9UE0122B1167108 AND UP 95FT/LBS TYP FOR ITEM #10 (12A-0812ZI) . DESCRIPTION...
Page 108 TREE EQUIPMENT NOTE 2 FUCTION GROUP 3 BASE/CUTTER WHEEL ASSEMBLY BUINESS LINE CHIPPERS OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9UE0122B1167108 AND UP DESCRIPTION ISSUE BASE/CUTTER WHEEL ASSY Revised 3.15.05 DUE TO CONTINUOUS DESIGN IMPROVEMENTS CONSULT FACTORY PRIOR TO ORDERING 1-800-243-9335.
Page 109 BUINESS LINE CHIPPERS 30A-08ZI LOCK WASHER,1/2" USS GR8 Z&Y OWNER DOMAIN 31A-08ZI FLAT WASHER 1/2 USS GR 8 Z&Y J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9UE0122B1167108 AND UP 31B-08ZI FLAT WASHER 1/2 USS NARROW GR 8 Z&Y DESCRIPTION ISSUE 1/2-13 x 3-1/2"...
Page 110 0900129 CHIPPER KNIFE BOLT NUT - 5/8" BUINESS LINE 0900130 CHIPPER KNIFE BOLT - 5/8" CHIPPERS OWNER DOMAIN 20530028 WELDMENT, CUTTER WHEEL J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9UE0122B1167108 AND UP 20630051 SHAFT,CUTTER WHEEL,MACHINED DESCRIPTION ISSUE 70A-0614 KEY ,3/8 SQ. 1-3/4" LONG CUTTER WHEEL ASSY Revised 3.15.05...
Page 111 14040045 ROD,ENGINE SLIDE 4 FEED SYSTEM 20540002 ASSY,TOP FEED BUINESS LINE 20540004 WELDMENT,BTM FEED CHIPPERS 20540005 WELDMENT,TOP PLATE OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 29A-06 NUT,STOVER LOCK, 3/8-16 UNC 1J9UE021491167062 DESCRIPTION ISSUE FEED SYSTEM Revised 3.15.05...
Page 112 4 FEED SYSTEM 30A-06 LOCKWASHER, 3/8" USS GR8 BUINESS LINE 30A-08 LOCKWASHER 1/2" CHIPPERS 31A-06 FLAT WASHER, 3/8 USS GRD 5 OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. 0150807 BUSHING,HARDENED,1" SERIAL NUMBERS 1J9UE021491167062 20540025 TUBING,FEED SLIDE DESCRIPTION ISSUE 52F-08 SNAP RING,1"...
Page 113 SOLENOID STOP VALVE 4 FEED SYSTEM 0300121C VALVE,FULLY ADJUSTABLE BUINESS LINE PRESSURE COMENSATED FLOW CHIPPERS CONTROL VAVE OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 0300121D PISTON RELIEF VALVE- RPCC-LAN 1J9UE021491167062 DESCRIPTION ISSUE 0300173 AUTOFEED BODY 6" CHIPPER AUTOFEED HYDRAULIC BLOCK Revised 3.15.05...
Page 114 MOUNT,FEED WHEEL CONTROL,LINKAGE BUINESS LINE 21250092 BRACKET,FEED WHEEL CONTROL LINKAGE CHIPPERS OWNER DOMAIN 21250101 FLATBAR,CONTROL LINKAGE J.P. CARLTON COMPANY DIV. DAF INC. SERIAL NUMBERS 1J9UE021491167062 29A-10 NUT,STOVER LOCK, 5/8-11 UNC GR8 DESCRIPTION ISSUE 31B-10ZI FLAT WASHER 5/8 USS NARROW GR 8 Z&Y INFEED SYSTEM Revised 3.15.05...
Page 115 ITEM DESCRIPTION 0150616 GREASE FITTING 1/4-28 45 DEG BUINESS LINE CHIPPERS 0150640 KNOB,DISCHARGE ADJUST OWNER DOMAIN J.P. CARLTON COMPANY DIV. DAF INC. 20560002 WELDMENT,DISCHARGE SYSTEM SERIAL NUMBERS 1J9UE021491167062 DESCRIPTION ISSUE 31A-08ZI FLAT WASHER 1/2 USS GR 8 Z&Y DISCHARGE SYSTEM Revised 3.15.05...
Page 117 1. Panel description and electrical pinout R e v e A u t o - Ref. Description Signal type Pinout INput/OUTput 4-way Delphi connector Back-lit display for visualizing: Heat engine RPM IN (PNP NO, can be set to NPN) max. input frequency: 10KHz Working hours “auto-feed”...
Page 118 Ground input – monitor power IN (GND) supply 9 4 .5 R P M R e v e rse A u to -F e e d P R O G 5 7 .5 8 9 .5 A Silk-screened front panel in polyester B Front frame in black ABS C Housing in black ABS D Black metal supporting bracket...
Page 119 2. Operating After turning on the monitor, a 2 seconds test is automatically carried out: all display segments are on; after such a test, working hours are displayed for about 3 seconds, then engine RPMs are displayed and the other display indicators show the working status: Reverse Auto-Feed...
Page 120 3. Emergency procedure “type 0” This procedure is applied on those machines only where the ACTIVATION of the solenoid valves allows to protect the engine against excessive stress. "BACK" = reverse time 12 V 12 V RPM MAX RPM MIN DISPLAY Auto-Feed Auto-Feed...
Page 121 4. Emergency procedure “type 1” This procedure is applied on those machines only where the DE-ACTIVATION of the solenoid valves allows to protect the engine against excessive stress. "BACK" = reverse time 12 V 12 V RPM MAX RPM MIN DISPLAY Auto-Feed Auto-Feed...
Page 122 In case RPMs exceed the RPM maximum value during the reverse interval (back), the activation sequence shall be as shown below: "BACK" = reverse time type 0 12 V 12 V RPM MAX RPM MIN DISPLAY Auto-Feed Auto-Feed Auto-Feed INDICATIONS Reverse Reverse Reverse...
Page 123 During operation, working hours can always be displayed by switching for a BRIEF INTERVAL key (+) or (-). The display shows now the ref. indicator “b” on page 7 and working hours are displayed for 3 seconds. During this interval the EVS solenoid valve is energized or de-energized by the monitor (according to what programmed in “type”...
Page 124 7. “User” setting To enter the “user” programming phase, with the monitor ON keep key PROG pressed for at least 2 seconds and until the first parameter "HI" (i.e. RPMs minimum permitted value) is displayed. After an interval of 1 second the current programmed value is displayed (es.
Page 125 Reverse Auto-Feed Reverse Auto-Feed 1 sec. press both "+" and "-" Reverse Auto-Feed 1 sec. The parameter is changed by using key “+” or “-“; switching key “PROG” allows to go to next parameter “BACK” (i.e. activation time of the reverse solenoid valve, in ms).
Page 126 How to activate and de-activate the “auto-feed” function The device has a further programming phase, meant for activating and de-activating the “auto-feed” function. This function includes the emergency procedures previously described. NOTE: when the “auto-feed” function is de-activated, the monitor features exclusively revolution counter function and hours counter function;...
Page 127 -20 / +70 °C Storage temperature range -25 / +85 °C Mechanical vibrations resistance 2 g random Reference standards for the project MC14982 Autofeed Settings for Carlton Chippers Engine Make Engine Model HP Rating High Setting Low Setting Vanguard Big Block V Twin...
Page 129 Axles equipped with Dexter's E-Z Lube feature can be periodically lubricated without removing the hubs from the axle. This feature consists of axle spindles that have been specially drilled and assembled with grease fittings in their ends. When grease is pumped into the fitting, it is channeled to the inner bearing and then flows back to the outer bearing and eventually back out the grease cap hole.
Page 130 CAUTION Do not mix Lithium, calcium, sodium or barium complex greases due to possible compatibility problems. When changing from one type of grease to another, it is necessary to insure all the old grease has been removed. If your axles are equipped with oil-lubricated hubs, then your lubrication procedure is to periodically fill the hub with high quality hypoid gear oil to the level indicated on the clear plastic oil cap.
Page 132 Product Features • No need to pull the hubs to repack the bearings OR replace the seals when checking the brakes. • Pre-set adjustment means installation is easy and human error is virtually eliminated in bearing adjustment. • Pre-lubricated at the bearing factory providing resistance to contamination. •...
Page 133 WNER ANUAL COMMAND CH18-26, CH730-750 ORIZONTAL RANKSHAFT...
Page 134 Safety Precautions To ensure safe operations please read the following statements and understand their meaning. Also refer to your equipment owner's manual for other important safety information. This manual contains safety precautions which are explained below. Please read carefully. WARNING Warning is used to indicate the presence of a hazard that can cause severe personal injury, death, or substantial property damage if the warning is ignored.
Page 135 Safety Precautions (Cont.) WARNING WARNING WARNING Explosive Gas can cause fires and Accidental Starts can cause severe Carbon Monoxide can cause severe severe acid burns. injury or death. nausea, fainting or death. Charge battery only in a well Disconnect and ground spark plug Avoid inhaling exhaust fumes, and ventilated area.
Page 136 Air Cleaner Oil Fill Dipstick Fuel Pump Electric Starter Oil Filter Oil Drain Plug (Each Side) Rectifier-Regulator Figure 1. Typical Command Horizontal Shaft Carbureted Engine. Throttle Body Intake Manifold Ignition Coil Fuel Injectors Ignition Coil Oil Filter Oil Cooler Rectifier-Regulator Figure 2.
Page 137 Refer to Maintenance Instructions beginning on Oil Recommendations page 8 for detailed oil check, oil change, and oil filter Using the proper type and weight of oil in the change procedures. crankcase is extremely important. So is checking oil daily and changing oil regularly. Failure to use the Fuel Recommendations correct oil, or using dirty oil, causes premature engine wear and failure.
Page 138: Operating Instructions
Engine Identification Numbers The Emission Compliance Period referred to on the Emission Control or Air Index label indicates the When ordering parts, or in any communication number of operating hours for which the engine has involving an engine, always give the Model, been shown to meet Federal and CARB emission Specification, and Serial Numbers of the engine.
Page 139 c. If the engine fails to start, repeat steps a and • Check that any clutches or transmissions are disengaged or placed in neutral. This is especially b. If the engine does not start after two important on equipment with hydrostatic drive. The priming intervals, contact your Kohler Engine shift lever must be exactly in neutral to prevent Service Dealer for further assistance.
Page 140: Maintenance Instructions
Stopping Cooling NOTE: If debris builds up on the grass screen or 1. Remove the load by disengaging all PTO driven attachments. other cooling air intake areas, stop the engine immediately and clean. Operating the engine 2. For Carbureted Engines Without A Shutdown with blocked or dirty air intake and cooling areas can cause extensive damage due to Solenoid: Move the throttle to the slow or low...
Page 141 Maintenance Schedule These required maintenance procedures should be performed at the frequency stated in the table. They should also be included as part of any seasonal tune-up. Frequency Maintenance Required • Fill fuel tank. Daily or Before • Check oil level. Starting Engine •...
Page 142 Change Oil and Filter, Service Oil Cooler Change Oil Change oil after every 100 hours of operation (more frequently under severe conditions). Refill with service class SG, SH, SJ or higher oil as specified in the Viscosity Grades table (Figure 3) on page 5. Change the oil while the engine is still warm.
Page 143 9. Start the engine and check for oil leaks. Correct Cover Knob Air Cleaner any leaks before placing the engine into service. Cover Check oil level to be sure it is up to but not over Element the “F” mark. Cover Nut Service Oil Cooler Element Cover...
Page 144 Service Paper Element 2. Pull the air cleaner element out of the housing. Every 100 hours of operation (more often under See Figure 12. extremely dusty or dirty conditions) replace the paper element. Inner Main Element 1. Loosen the cover retaining knob and remove the Element cover.
Page 145 Clean Air Intake/Cooling Areas 3. Check the gap using a wire feeler gauge. Adjust the gap to 0.76 mm (0.030 in.) by carefully To ensure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine bending the ground electrode.
Page 146 EFI Engines: A special, high volume, high pressure Carburetor Troubleshooting and filter with greater filtration capabilities and internal Adjustments surface area is used. See Figure 15. Engines in this series use either a one- or two-barrel carburetor depending on model, and may also be equipped with a Governed Idle System.
Page 147 • If the fuel tank is equipped with a shut-off valve, The system requires an additional procedure for make sure it is open. setting the idle speed. If speed adjustments are required proceed as follows. • If the engine is equipped with an in-line fuel filter, make sure it is clean and unobstructed.
Page 148 adjusting needle in (clockwise). The engine Model CH750 speed may increase, then it will decrease as CH750 engines use a Keihin BK two-barrel carburetor with fixed main jets and fixed or limiter-equipped low the needle is turned in (lean). Note the idle fuel adjusting needles.
Page 149: Troubleshooting
NOTE: The EFI system requires a rather complex When an EFI engine is started cold, the ECU will be wiring harness to carry the electrical signals using internal programming for cold running, and the between the sensors and the ECU. Do not idle speed may vary from the manual setting.
Page 150: Specifications
5. On units with EFI engines, disconnect the Storage negative (-) battery cable or use a battery minder If the engine will be out of service for two months or trickle charger while the unit is in storage. more, use the following storage procedure: 6.
Page 151 LIMITED 2 YEAR COMMAND ENGINE WARRANTY Kohler Co. warrants to the original consumer that each new COMMAND engine sold by Kohler Co. will be free from manufacturing defects in materials or workmanship in normal service for a period of two (2) years from date of purchase, provided it is operated and maintained in accordance with Kohler Co.’s instructions and manuals.
Page 152 For warranty repairs, the engine must be presented to a Kohler Co. service center as soon as a problem exists. Call 1-800-544-2444 or access our website at: www.kohlerengines.com, for the names of the nearest service centers. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding warranty rights and responsibilities, you should contact Kohler Co.
Page 153 Tow- 7500 Deutz Turbo Diesel 24" 46" 92" arc 31" 1.5" 60" 4,400 Behind Call and ask about Carlton’s line of Chippers or visit our website: www.stumpcutters.com CARLTON—QUALITY PRODUCTS AND EXCEPTIONAL SERVICE Carlton Owner’s Manual 660 Disk Chipper Revised: 10/2008...

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