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Coleman EVEN HEAT Assembly Manual

Coleman EVEN HEAT Assembly Manual

Dual fuel
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DURABILITY • POWER • PERFORMANCE
EV E N HEAT ™
B A R BE CU E
DUAL FUEL
ASSEMBLY MANUAL
85-3076-0 (G53103) Propane
85-3077-8 (G53104) Natural Gas
LIMITED 5-YEAR WARRANTY
Read and save manual for future reference.
Assemble your grill immediately. Missing or damaged parts
should be claimed within 30 days of purchase.
For product inquiries, parts, warranty and troubleshooting support,
please call 1-800-275-4617.
www.colemanbbqs.com
Manual Revision #: 11152013 PD

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Summary of Contents for Coleman EVEN HEAT

  • Page 1 DURABILITY • POWER • PERFORMANCE EV E N HEAT ™ B A R BE CU E DUAL FUEL ASSEMBLY MANUAL 85-3076-0 (G53103) Propane 85-3077-8 (G53104) Natural Gas LIMITED 5-YEAR WARRANTY Read and save manual for future reference. Assemble your grill immediately. Missing or damaged parts should be claimed within 30 days of purchase.
  • Page 2 H E A V Y A R T I C L E N E E D S 2 T O L I F T THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non-warranty replacement parts or accessories, or to register your warranty, please visit us on the web at www.colemanbbqs.com CAUTION...
  • Page 3: Hardware Pack

    HARDWARE PACK TOOLS NEEDED FOR ASSEMBLY No. Description Part Number Qty. 1/4"-20UNCx38 Screw 20120-13038-250 • #2 Phillips screwdriver (long and short) 1/4"-20UNCx16 Screw 20120-13016-250 • 1/4” Slotted screwdriver (long and short) 1/4" Nut 30220-13000-250 φ7 Lock Washer 41400-07000-250 • Adjustable wrench φ7 Washer 40300-07000-250 •...
  • Page 4 G531-B003-01 Even Heat™ burners G522-B600-01 Assembly manual G531-M003-01 Carryover assembly G522-0087-02 Safe use and care manual G353-M005-02 Even Heat™ heat distribution G522-0072-01 Charcoal grill cooking guide G531-M003-02 plate Tank screw G505-0047-01 Dual surface cooking grate G522-0097-01 Warming rack, gas side...
  • Page 5 EXPLODED DIAGRAM (PROPANE) FOR 85-3076-0 (G53103) Extras Assembly Safe Use Charcoal Hardware Manual & Care Grill Cook- Pack Manual ing Guide...
  • Page 6 G531-M003-01 Even Heat™ burners G522-B600-01 Safe use and care manual G353-M005-02 Carryover assembly G522-0087-02 Charcoal grill cooking guide G531-M003-02 Even Heat™ heat distribution G522-0072-01 plate Dual surface cooking grate G522-0097-01 Warming rack, gas side G531-0059-01 Match holder G608-0019-01 Even Heat™ heat distribution...
  • Page 7 EXPLODED DIAGRAM (NATURAL GAS) FOR 85-3077-8 (G53104) Extras Assembly Safe Use Charcoal Hardware Manual & Care Grill Cook- Pack Manual ing Guide...
  • Page 8 ASSEMBLY INSTRUCTIONS a. Separate the 2 different types of castors: 2 locking castors (ED) and 2 regular castors (EE). NOTE: Regular castors (EE) need to be assembled to the front of the bottom shelf (EC), and locking castors (ED) need to be assembled to the back of the bottom shelf (EC), as shown in image A.
  • Page 9 ASSEMBLY INSTRUCTIONS Ensure that the locking castors (ED) are firmly locked in the “ON” position before continuing. Assemble the left side panel (EA) and the right side panel (EB), to the bottom shelf (EC). YOU WILL NEED: Front view Close up Attach the front brace (CG) to the left and right cart side panels (EA and EB).
  • Page 10 ASSEMBLY INSTRUCTIONS a. Assemble the handle, (EJ) (middle panel) to the middle panel assembly (EH). YOU WILL NEED: b. Assemble the middle panel (EH) to the front brace (CG) and bottom shelf (EC). YOU WILL NEED: Back view Close up...
  • Page 11 ASSEMBLY INSTRUCTIONS a. Assemble the interior cart divider (EK) to the bottom shelf (EC), as shown in image A and B. YOU WILL NEED: Front view Close up b. Assemble the interior cart divider (EK) to the middle panel (EH) as shown in image C.
  • Page 12 ASSEMBLY INSTRUCTIONS a. Attach the upper back panel (CN) to the left and right cart side panels (EA and EB) as shown in image A and B. YOU WILL NEED: Back view Close up b. Assemble the upper back panel (CN) to the interior cart divider (EK) as show in image C.
  • Page 13 ASSEMBLY INSTRUCTIONS a. Assemble the left and right tracks (CL and CM) for the grease tray, as shown in images A to C. Back view b. Insert the left and right tracks (CL and CM) into the two clips located on the top of the front brace (CG), as shown in figure B.
  • Page 14 ASSEMBLY INSTRUCTIONS PROPANE MODEL ONLY a. Assemble the tank exclusion wire (EM) to the bottom shelf (EC) on the charcoal side, as shown in image A. YOU WILL NEED: Front view, charcoal side b. Assemble the tank exclusion wire (EM) to the left side panel (EA), as shown in image B.
  • Page 15 ASSEMBLY INSTRUCTIONS a. Assemble the front of the heat shield (CK) to the bottom of the front brace (CG) on the gas side as shown in image A. YOU WILL NEED: Front view, gas side b. Assemble the back of the heat shield (CK) to the upper back panel (CN), as shown in image B.
  • Page 16 ASSEMBLY INSTRUCTIONS Assemble the door support rail (CJ) to the left and right upper side panels (EA and EB), as shown. WARNING: THIS PART MAY HAVE SHARP EDGES. WEAR PROTECTIVE GLOVES WHEN ASSEMBLING. YOU WILL NEED: Front view Close up Secure the upper back panel (CN) to the gas burner box assembly (BJ) and charcoal burner box assembly (BA),...
  • Page 17 ASSEMBLY INSTRUCTIONS a. Remove the ignition battery cover (CD2) and the plastic nut from the electronic ignition assembly (CD1). b. Feed the electronic ignition box (CD1) through the opening in the interior cart divider (EK) and secure using the nut. NOTE: The Electronic Ignition box should be on the gas side.
  • Page 18 ASSEMBLY INSTRUCTIONS a. Assemble the side shelf support bracket A (DA-front) and side shelf support bracket B (DB-back) to the right upper side panel of the burner box (Image A). YOU WILL NEED: Front view Support Position b. Assemble the side shelf support bracket A (DA-back) and side shelf support bracket B (DB-front) to the left upper side panel of the burner box.
  • Page 19 ASSEMBLY INSTRUCTIONS c. Assemble the left and right side shelves (DC) to the side shelf support brackets (DA and DB), as shown in image D and E. YOU WILL NEED: Left side shelf Close up, right side shelf BURNER BOX: SIDE VENT ASSEMBLY a.
  • Page 20 ASSEMBLY INSTRUCTIONS b. Assemble the side vent (BB1) (figure B) to the lever (BB2) and secure it using hardware at the front and at the back (figure C). View from above, interior left side of charcoal burner box. YOU WILL NEED: View from above, interior left side of charcoal burner box.
  • Page 21 ASSEMBLY INSTRUCTIONS c. Insert the side vent handle (BB3) into the side vent lever (BB2) and secure using hardware as shown in figure E and F. View from left side YOU WILL NEED: Back view a. Place the ash funnel (CO) directly under the opening of the charcoal burner box (BA) and assemble it to the burner box as shown in image A and B.
  • Page 22 ASSEMBLY INSTRUCTIONS b. Insert the ash collection tray (CP) into position below the ash funnel (CO). View from underneath charcoal box c. Assemble the crank arm assembly (BF) to the crank mount (BE) located on the front of the charcoal control panel (CF), and secure it from the inside by using a cotter pin as shown in image D and E.
  • Page 23 ASSEMBLY INSTRUCTIONS d. Mount the charcoal grate assembly (BC) into the two support brackets (BA) located on the inside front wall of the burner box (BA) (image F) and assemble to the front wall of the burner box as shown in image G and H. Close up view from back left side YOU WILL NEED: View from back left side...
  • Page 24 ASSEMBLY INSTRUCTIONS e. Ensure that the crank arm (BF) makes contact with the metal plate on the charcoal grate assembly (BC), as shown in image I. Place the charcoal cooking grate (BH) into the charcoal burner box (BA) as shown. Front view...
  • Page 25 ASSEMBLY INSTRUCTIONS Assemble the warming rack (BI) by inserting the three fixed pins into the three holes provided on the charcoal burner box back panel (BA), as shown in image A. Close up Assemble the door handle (EI) to the left and right door assembly (EF and EG) as shown in image A and B.
  • Page 26 ASSEMBLY INSTRUCTIONS a. Assemble the right door assembly (EG), to the bottom shelf (EC) by inserting the fixed pin (bottom of door) into the hole provided (image B). b. Assemble the top of the door assembly (EG) to the door support rail (CJ), by pressing in the door support pin and aligning with the hole located on the top right corner of the door.
  • Page 27 ASSEMBLY INSTRUCTIONS Position the Even Heat™ heat distribution plates (BM) into position on the Even Heat™ heat distribution plate braces (BQ) located at the front and back of the burner box (BJ) as shown. Close up, front view Close up, back view...
  • Page 28 ASSEMBLY INSTRUCTIONS a. Place the dual surface cooking grates (BN) into the burner box (BJ), as shown in image A. b. Assemble the gas side warming rack (BO) by inserting the three fixed pins into the three holes provided on the gas burner box back panel (BJ), as shown in image B.
  • Page 29 ASSEMBLY INSTRUCTIONS FOR PROPANE MODEL ONLY. For natural gas model, follow step 28. a. Feed the regulator (CB) through the opening on the right side panel (EB). b. Position the 20 lb propane tank onto the bottom shelf (EC), and secure using the tank screw (F5) (already attached) located on the underside of the bottom shelf, as shown in figure B.
  • Page 30 ASSEMBLY INSTRUCTIONS FOR NATURAL GAS MODEL ONLY. Attach the natural gas hose (CB) to the manifold assembly (CA), as shown. ATTENTION:  In order to complete installation of your Natural Gas BBQ a 1/2” or 3/8” adapter may be required to connect your BBQ’s Natural gas hose to your home gas supply.
  • Page 31: Additional Warnings

    ADDITIONAL WARNINGS You have now completed the Assembly of your COLEMAN® EVEN HEAT™ BARBECUE. NEXT STEPS: 1. Position your BARBECUE 2. Read SAFE USE CARE MANUAL 3. Perform Grill Safety Check-list WARNING HOT SURFACES: WARNING: FOR YOUR FAMILIES SAFETY, DO NOT ATTEMPT TO LIGHT...
  • Page 32 Join the conversation facebook.com/colemangrills twitter.com/colemangrills Manufactured by Winners Products Engineering Ltd. Coleman are registered trademarks of ® The Coleman Company, Inc. used under license. ©2014 The Coleman Company, Inc. www.colemanbbqs.com...

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Even heat barbecue