Glas Craft GCP2RA User Manual

Probler p2 dispense gun

Hide thumbs

Table Of Contents

Table of Contents

Quick Links

Download this manual

Probler P

Dispense Gun

For use with non-flammable foam and polyurea.

Not for use in explosive atmospheres.

90-110 psi (0.62-0.76 MPa, 6.2-7.6 bar) Air Inlet Pressure Range

3500 psi (24.1 MPa, 241 bar) Maximum Static Fluid Pressure

Important Safety Instructions

Read all warnings and instructions in

this manual. Save these instructions.

Models:

GCP2RA

GCP2R0

GCP2R1

GCP2R2

GCP2R3

GCP2R4

GCP2R5

ti19826a

Table of Contents

Summary of Contents for Glas Craft GCP2RA

Page 1 90-110 psi (0.62-0.76 MPa, 6.2-7.6 bar) Air Inlet Pressure Range 3500 psi (24.1 MPa, 241 bar) Maximum Static Fluid Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. Models: GCP2RA GCP2R0 GCP2R1 GCP2R2 GCP2R3 GCP2R4...
Page 2: Table Of Contents
Table Of Contents Section 1 Installation Warnings ................................Introduction ................................ Standard Equipment ............................Translations ................................ Equipment Assembly ............................Section 2 Operation Start-up Instructions ............................Section 3 General Information Assembly Drawings ............................. Maintenance ................................ Options ................................Section 4 Warranty and Reference Information Graco Warranty ..............................
Page 3: Warnings
Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swal-...
Page 4 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system compo- nent.
Page 5 Warnings Isocyanate Hazard To prevent exposing ISO to moisture: • Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container. • Keep the ISO lube pump reservoir filled with Graco Spraying materials containing isocyanates creates Throat Seal Liquid (TSL), Part 206995.
Page 6: Changing Materials
Warnings Keep Components A and B Changing Materials Separate • When changing materials, flush the equipment mul- tiple times to ensure it is thoroughly clean. CAUTION • Always clean the fluid inlet strainers after flushing. To prevent cross-contamination of the equipment’s wet- •...
Page 7: Introduction
Section 1 - Installation: Introduction Introduction The information in this document is intended only to indi- Before operating, maintaining or servicing any Glas- cate the components and their normal working relationship Craft system, read and understand all of the technical typical use.
Page 8: Standard Equipment
Section 1 - Installation: Standard Equipment Standard Equipment Translations Part Manual No. Language Description Number 3A0472 Spanish GCP2RX Probler P2 Dispense Gun 3A0473 French 313213 User Manual...
Page 9: Equipment Assembly
Section 1 - Installation: Equipment Assembly How The Gun Works Piston Lock Engage piston lock whenever you stop spraying, to avoid The trigger actuates a small valve in the gun handle that accidental triggering. controls the flow of air into the piston assembly. When the trigger is pulled, air flows through the valve to the front of Always use piston lock in conjunction with fluid ball valves the piston.
Page 10 Section 1 - Installation: Equipment Assembly GlasCraft Equipment Installing P2 on Other Equipment WARNING Air Hose is ¼ in. NPS Do not place any part of the body in the path of the JIC and SAE Fittings DO NOT require the use of PTFE material spray.
Page 11: Start-Up Instructions
Section 2 - Operation: Start-Up Instructions Refer to specific system user manuals for complete WARNING system installation. If purge air is to be turned OFF, BOTH MATERIAL SHUT- OFF VALVES, MUST BE TURNED TO THEIR “OFF” POSI- Pre operation Checklist TION AND PISTON-LOCK ENGAGED BEFORE TURNING Check that all fittings are tight and air regulators are “OFF”...
Page 12 Section 2 - Operation: Start-Up Instructions Higher pressures and temperatures may be used to Spray Technique increase material break-up, improve mixing and speed rise times. With hose lengths over 50 ft., or when mater- Always operate safely and follow all safety procedures ial viscosities are high, higher material pump pressures outlined.
Page 13: Section 3 General Information
Section 3 - General Information: GCP2RX P2 Dispense Gun...
Page 14 Section 3 - General Information: GCP2XX P2 Parts List Ref. Part Description Qty. 256459 ISO BALL VALVE 256460 POLY BALL VALVE Ref. Part No. Description Qty. GC2340 PROBLER TRIGGER 110242 O-RING GC2341 COMPRESSION SPRING 106555 O-RING 117634 SWIVEL HOSE FITTING GC0126 AIR SWITCH 117635...
Page 15: Maintenance
Section 3 - General Information: Maintenance WARNING Check the material valves, p/n 256459 and 256460 for Before attempting to perform any maintenance on any leaks: this gun, relieve All Fluid and Air Pressures! • Turn OFF both material valves. • To relieve fluid and air pressures: •...
Page 16 Section 3 - General Information: Maintenance • Take the side blocks off by removing screws. • Use correct size drill bit to clean out the mixing chamber exit passage. Use correct size drill bit to clean the inlet side holes of the mixing chamber tak- ing care not to scratch the mixing chamber’s polished surfaces (refer to the drill chart).
Page 17 Section 3 - General Information: Maintenance Daily Shut-Down Use grease gun (Part No. 117792) to inject white lithium For experienced users grease (Part No. 117773) into zerk fitting until a light mist of grease is purged through the snout. Shut off the Once you have used the gun with a product and system, air purge.
Page 18 Section 3 - General Information: Maintenance Refer to specific system user manuals for complete Routine Care system installation. WARNING Parts Replacement Procedure Before attempting to perform any maintenance on this gun OR before removing side blocks, make certain that WARNING both gun material valves are in the fully OFF positions and trigger several times to depressurize fluid in gun! Before attempting to perform any maintenance on this...
Page 19 Section 3 - General Information: Maintenance Piston Lock Adjustment and Installation Remove one of the side block seal housings, from side Procedure block. Leave the seal (34) in housing and rinse with suitable solvent. The P2 gun piston throw is factory set and as a rule, should not require adjustment.
Page 20: Options
Section 3 - General Information: Options Optional Equipment Part Description GC1938 Flat Spray Kit GC1952 Jet Stream Nozzle (.059 ID) GC1953 Jet Stream Nozzle (.070 ID) GC1892 GC1954 Pour Adapter GC1892 * P2 Elite Conversion Kit Part Description Qty. GC0024 PIPE PLUG * Maximum working pressure 3200 psi (22 MPa, 220 bar) GC0275...
Page 21 Section 3 - General Information: Options Service & Repair Kits GC1946, Side Seal Kit 258762, Piston Lock Repair GC1948, Hardware Kit -AA Part Description Qty. Part Description Qty. Part Description Qty. GC2498 SST Side Seal 248891 Drill Bit Stop Shaft 111450 O-Ring 276984...
Page 22 Section 3 - General Information: Options Service & Repair Kits GC1937, Standard Repair Kit GC1950, Premium Repair Kit Ref. Ref. Part Description Qty. Part Description Qty. 113137 O-Ring 113137 O-Ring 248130 O-Ring (Qty. 6) 248130 O-Ring (Qty. 6) 106555 O-Ring 111316 O-Ring 111450...
Page 23 Section 3 - General Information: Options Round Mixing Mixing Chamber Nozzle Mixing Chamber Chamber Cleaning Drill Hole Cleaning Drill GC250A 248891 .033 276984 .022 GC2500 GC0083 .049 GC0080 .035 GC2501 249112 .057 246629 .042 GC2502 GC0069 .071 246628 .052 GC2503 246625 .086 246627...
Page 24 Section 3 - General Information: Options P2 Spray Options Standard Round Spray Air Cap GC1938 Standard Flat Spray Kit Configuration Tungsten airless tip (See page 22) Pour Configuration Jet Stream Configuration P2 Spray Options Ref. Part Description GC1916 Gun Head GC250X Mix Chamber Body GC251X...
Page 25 Section 3 - General Information: Options Static Mixer Kit GC1956 GC0331 GC0257 GC2335 117517 GC0480 GC1955 Tungsten airless tip (See page 22) GC1956, Static Mixer Kit Part Description Qty. Number GC2335 Fluid Nozzle Seal 16V976 GC0257 Nozzle Nut GC0331 Plug Fitting GC0480 Spiral Mixing Element 117517...
Page 26: Graco Standard Warranty
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
Page 27: Technical Assistance
Technical Assistance Thank You for selecting GlasCraft spray equipment Should you have any questions or need technical assistance, contact your factory authorized GlasCraft distributor. Distributor: _________________________ Phone: ____________________________ Contact: ___________________________ For any issues your distributor cannot address, the GlasCraft technical service department is always available to assist you with the operation of your spray equipment.
Page 28: For Your Reference
For Your Reference Date Purchased __________________________________________________ Distributor ______________________________________________________ ______________________________________________________ Contact ______________________________________________________ Phone ______________________________________________________ E-mail ______________________________________________________ GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems. If your application is in-plant or a field contractor - GlasCraft has a system package to meet your requirements.
Page 29 Notes...
Page 30 Quality and Performance… GENUINE GLASCRAFT GRACO INC. AND SUBSIDIARIES www.glascraft.com P.O. BOX 1441 313213U MINNEAPOLIS MN 55440-1441 Original instructions. Phone 612-623-6921 This manual contains English. Toll Free 1-800-328-0211 Revised June 2014 612-378-3505...

This manual is also suitable for:

Gcp2r2 Gcp2r3 Gcp2r4 Gcp2r0 Gcp2r5 Gcp2r1