4-1/4” x 6” combination cut-off band saw (12 pages)
Summary of Contents for Wilton 8014FW
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This Manual is Bookmarked Operating Instructions and Parts Manual 14- & 20-inch Metalworking Band Saws Models 8014FW and 8020FW Model 8014FW Model 8020FW WMH TOOL GROUP 2420 Vantage Drive Elgin, Illinois 60123 Part No. M-8014FW Ph.: 800-274-6848 Revision A 6/05 www.wmhtoolgroup.com...
This manual has been prepared for the owner and operators of a Wilton 8014FW or 8020FW Band Saw. Its purpose, aside from machine operation, is to promote safety using accepted operating and maintenance procedures. To obtain maximum life and efficiency from your band saw and to aid in using it safely, please read this manual thoroughly and follow the instructions carefully.
Parts List: Band Saw Assembly (8014FW only) ..................30 Band Saw Assembly (8014FW only)....................35 Parts List: Welder, Shear and Work Lamp Assemblies (8014FW only)..........36 Welder, Shear and Work Lamp Assemblies (8014FW only) ..............39 Parts List: Band Saw Assembly (8020FW only) ..................40 Band Saw Assembly (8020FW only)....................47...
Warning 1. Read and understand the entire owners manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3.
blahblahblah 21. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 22. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other moving parts.
This manual is provided by WMH Tool Group covering the safe operation and maintenance procedures for a Wilton Model 8014FW or 8020FW Band Saw. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual.
Contents of the Shipping Container Unpacking Band Saw Open shipping container and check for shipping Fence damage. Smaller parts are found in a separate Knob box at the foot of the band saw. Report any Shear damage immediately to your distributor and shipping agent.
Installation and Assembly Tools required for assembly: Forklift or hoist with strap or chain Set of hex wrenches (provided) Remove all crating and plastic from around the band saw. Remove any lag screws or holding straps which secure the saw to the wood pallet. Remove the eye bolt from the tool box, and screw it into the hole at the top of the machine.
Improper connection equipment- grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes, is the equipment- grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
Adjustments [NOTE: Procedures for the model 8014FW and the model 8020FW are identical except where noted.] Blade Removal and Installation Wear leather gloves when removing or installing band saw blades. New blades usually come in a coiled position; to prevent injury, hold the blade with one hand while carefully uncoiling it with the other.
5. If the blade tracks improperly, use the screws at the back of the saw (Figure 6) to adjust the model 8014FW. Loosen the socket head cap screws as needed to allow adjustment of the set screws.
3. Tighten the socket head cap screws securely. 4. This procedure should be done for both upper and lower guide housings. 5. Open upper door and rotate the wheel by hand until the weld portion of the blade is between the two blade guides. 6.
(see above). Then lift up on the variator pulley Figure 13 (Figure 13) to slacken the belt. (Model 8014FW) 5. After installing new belts, make sure they are tensioned properly and all screws or nuts are re-tightened.
Cutting Efficiency” below). Allow the saw to complete the cut. Figure 14 6. The blade is now considered ready for use. (Model 8014FW only) Setting Blade Speed 1. Consult the Speed and Pitch selection chart on the front of the band saw. A chart is also included on page 23 of this manual.
Welder Operation Wear eye protection while operating welder. care when handling the blade after welding to avoid burns. The welding procedure involves the following steps: Shearing the blade, grinding teeth to allow for the weld area, the actual welding, inspection of the blade, annealing, grinding and a final inspection of the blade.
5. Turn pressure knob to “0” position (pointed downward). NOTE: There will be some resistance when turning the knob. 6. Insert one end of the blade in the left clamp (Figure 19). Position the back edge of the blade against the back edge of the left clamp.
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14. Turn the pressure selector knob all the way to the left so the clamp jaws are closest to each other. 15. Insert the blade into the clamps so the weld area is centered between the clamps. Secure the blade in the jaws with the clamp handles.
If the blade is thicker at the weld than at the rest of the blade, using the blade may damage the guides. 20. When grinding, do not hit the teeth, or grind deeper than the thickness of the blade; or burn or overheat the weld area.
Gage Use the standard gage (blade thickness) except when the increased thickness of the workpiece decreases accuracy and width cannot be increased to compensate. Examples of heavy gage applications: 1. When radius cutting in thick materials. 2. When the maximum width usable on the machine still provides insufficient beam strength for the blade.
The Hook blade has larger teeth and gullets and a positive rake angle which permits better feed and chip removal. It is useful for both cast iron as well as hard, nonferrous alloys. Variable-tooth blades combine features of the other styles. They generally offer smooth cuts and long blade life, while reducing noise and vibration.
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Make sure the chip brush on the lower band Maintenance wheel is properly adjusted. If the power cord is worn, cut, or damaged in Before doing maintenance on any way, have it replaced immediately. the machine, disconnect it from the electrical supply by pulling out the plug or switching The chart (Figure 28) identifies areas that off the main switch! Failure to comply may...
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Troubleshooting – Operating Problems Trouble Probable Cause Remedy Re-weld the blade (see page 16- Blade has been improperly welded. 19). Set the blade guides closer, and Blade not installed properly. Saw blade is increase blade tension. twisted. Feeding workpiece too forcefully. Decrease feed rate.
Troubleshooting – Mechanical and Electrical Problems Trouble Probable Cause Remedy Machine will not Verify machine is connected to start/restart or power source. Make sure START No incoming power. repeatedly trips button is pushed in completely, and circuit breaker or the STOP button is disengaged. blows fuses.
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Trouble Probable Cause Remedy If electric motor is suspect, you have two options: Have a qualified electrician test the motor for Motor failure. Machine will not function or remove the motor and start/restart or take it to a qualified electric motor repeatedly trips repair shop and have it tested.
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Troubleshooting – Welded Blade Inspection Trouble Probable Cause Remedy Weld is misaligned. Dirt or scale on clamp jaws or Always keep jaws clean. Clean blade. blade before welding. Before welding, grind cut edges of the blade until they are square. Use Blade ends not square.
Troubleshooting – Welder Mechanical Problems Trouble Probable Cause Remedy Wire connection is poor; connecting Change switch, or grind the point of welding switch is bad. connecting port with a file. Weld could not be Transformer burnt out. Change transformer, or re-wire it. made.
Parts List: Band Saw Assembly (8020FW only) (refer to breakdowns on pages 47-48) Index No. Part No. Description Size 1....VBS2012-0500..Gear Box ....................1 2....TS-0209091 .... Socket Head Cap Screw........3/8-16 x 2” ....4 3....TS-0720091 .... Lock Washer ............. 3/8”......4 4....
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